Rollerdor RD55 User manual

Rollerdor RD55 Econ Roller Garage Door
Installation Guide

1
Finished door

CHECKLIST & COMPONENTS
2
DOOR OVERVIEW
Please check all components for
any visible damage, if there is
any please contact your supplier.
1 Head Plate
2 Guides
3 Full Box
4 Tube End
5 Barrel
6 Security Straps
7 Curtain
8 Motor
9 Motor Plate
10 Guide Rail
11 Plastics Caps
12 End Lock
13 Base Rail
14 Remote Control Fob
15 Switches (if any)
EQUIPMENT REQUIRED
• 2 x Step ladders or hop ups
• Spirit level
• Tape measure
• Power drill
• 10mm A/F Spanner
• 2 x Pozi-screwdrivers
• 7mm Metal drill bit
• 10mm Metal drill bit
• 7mm Masonry drill bit
• Hacksaw
• Small electrical screwdriver
• 4mm A/F Allen key
ROLLERDOR COMPONENT CHECKLIST
• Door Curtain.
• Barrel Assembly (Barrel, Tube End, Security Springs, Security
Collars).
• Head Plate with Motor Attached.
• Head Plate.
• One Pair of Guide Runners.
• Control System with Two Remote Fobs.
• Fixings Kit (Qty 10: 5 x 50 screws 7mm brown rawl plugs, plastic caps
and Qty 1 plastic adjustment wand). Please note: fixings supplied
work on the majority of materials but if you know that you require
specialised fixing please replace with these.
10 11 12 13 7 15 14
21 3 4 5 6 7 8 9 1
Diagram 1
Rollerdor RD55 Econ Roller Garage Door

3
IMPORTANT SAFETY
INSTRUCTIONS
The RD55 Econ must be installed
and operated in accordance with
the instructions supplied; failure
to do so could result in damage
to your door and compromise
your safety.
These fitting instructions are for guidance only, you should always assess your garage
construction for installation as each garage & opening has its own specific needs.
Please read these instructions carefully and in full before commencing the
installation of the roller garage door.
WARNING AND GUIDANCE NOTES
1 At least TWO people are required to install
this product.
2 Prior to installing please remove all rings,
watches and sharp objects to avoid any
possibility of damage.
3 Prior to installing please remove any
items of loose clothing to avoid any risk of
entanglement or injury.
4 Your door comes complete with a 3 pin plug
as standard (this is supplied and must be
fitted with a 13amp fuse) which should be
plugged straight into a 13amp 3 pin switched
socket in the vicinity of your door, should you
need any extra electrical work. This must be
carried out by a suitably qualified person, if
you have any doubts please consult
an electrician.
5 Your receiver box should be installed in
a location that is at a comfortable height to
operate the push buttons, but out of the easy
reach of children.
6 Please do not allow children to operate the
push buttons or remote control fobs, as
serious injury can occur from misuse.
7 Warning: you must have a clear line of sight
of the whole of your roller garage door when
the door is in operation. Failure to do so may
result in harm to persons or damage to your
roller garage door.

1. PREPARING SITE FOR INSTALLATION
1 Check all the measurements of your new
garage door against your order confirmation
and double check your opening size to
make sure everything is correct (fig.1.1) &
(fig.1.2).
2 Carefully remove your old garage door and
frame if applicable.
3 Sweep down the sides and lintel with a stiff
brush and clear all debris.
4 Make sure the opening is free from any raised
metal or brick work.
fig.1.1
fig.1.2
Rollerdor RD55 Econ Roller Garage Door
4

5
2. PREPARING GUIDE RUNNERS
FOR INSTALLATION
1 Both guide runners will be marked
with the letter ‘F’ to indicate the
front. This has the flat face when
looking in the rear box section of
the guide runner (fig.2.1). It will fit
against the wall for a behind fixing or
face out of the garage for a between
fixing.
2 Measure from floor to lintel and refer
to diagram 2, checking the lintel is
level. Cut the guide runners to size
as needed using a hack saw, for best
results cut the end which will be the
bottom (fig.2.2).
3 Offer both cut guide runners up
against the walls they will be fixed
to and mark the fixing points, either
on the flat face for a behind fixing
(fig.2.3) or for a between fixing in
the opening (fig.2.4). For best results
these should be as follows;
A Top fixing between 50mm to
100mm down from the top of the
guide rail.
B Bottom fixing 50mm to 100mm up
from the floor.
C Marking at least one other fixing,
spread these evenly between
the two already marked points
on the guide runners so that you
have a secure fixing.
D Drill a 7mm hole all the way
through each of the marks on
the guide runners and then drill
a 10mm hole to countersink
through the first layer only so you
can get the screw head through.
fig.2.1
fig.2.2
fig.2.4
fig.2.3
Front Face

6
Rollerdor RD55 Econ Roller Garage Door
LINTEL
ROOF OR
JOISTS
GUIDE
RUNNER GUIDE
RUNNER GUIDE
RUNNER
TOP
ROLL
TOP
ROLL
TOP
ROLL
LINTEL LINTEL
ROOF OR
JOISTS
Behind lintel fixing’ 3Limited opening fixing 2Below lintel fixing 1
205
MM
< >
205
MM
< >
205
MM
< >
ROOF OR
JOISTS
123
FIXING OPTIONS
Below Lintel Fixing:
Cut guide runners to measured height less 210mm.
Limited Opening Fixing:
Measure from floor to highest point, deduct 210mm and cut guide runners to size.
Behind Lintel Fixing:
Cut guide runners to measured height.
Diagram 2

7
3. INSTALLING HEADER ASSEMBLY
1 Place your hop ups / step ladders
and one guide runner each side of
the opening.
2 With one person each end, lift the
header assembly by the header
plate up and into place, then guide
the locating stem at each end into
the hollow section of guide runners
(this can be made easier by slightly
angling the header if there is not
enough room to simply drop the
locating stem in) (fig.3.1).
3 Lift the whole unit flush into place
and check that the top box and
guide runners are plumb level and
square (fig.3.2 & fig.3.3).
4 Drill a 7mm fixing through the
top hole in the guide runners and
secure into place (fig.3.4).
5 Check the case and guide runners
are still level and square, then
proceed to drill a 7mm fixing
through the remaining holes,
remembering to check the guide
runners are square and plumb after
each fixing.
6 Check to make sure all fixings have
not caused the front fascia to be
pulled in, as this will rub against
the slats causing damage and
scratching to the face.
7 Seal down the sides and along
the top case (silicon sealant is
recommended).
fig.3.1
fig.3.3
fig.3.2
fig.3.4
8 (For Internal Manual Override system)
Remove winding stem from your winding
handle where it has been taped securely.
9 (For External Manual Override system)
remove metal shaft via the plastic circlet
(p.34, fig.15.1, number 4 ).
10 Remove screw from end of stem and keep
safe for later.
11 Cut cable ties and release curtain, and place
available curtain into guide rails through the
mouth of the guides.
12 Insert winding stem through pre-drilled
hole in header plate. Turn to release
more curtain into guides, roughly 4
slats in total, remove winding stem and
keep safe for later.

8
Rollerdor RD55 Econ Roller Garage Door
Finished door from inside

4. INSTALLING RECEIVER BOX
(HOLD TO RUN)
1 Carefully remove the cover by sliding it
upwards from the enclosure, there is a
membrane ribbon from the buttons on
the box to the internal pcb board, please
remove this from the pcb board by pulling
carefully upwards.
2 Drill a 5mm hole in the wall roughly the
centre of where you would like to fix the
receiver box, then using the supplied fixings
insert one of the 6mm wall plugs into the
hole and screw one of the screws into this
leaving approximately 10mm of screw head
and thread showing.
3 Slide the rear of the receiver box flat against
the wall and over the screw to hold in place
and make sure it is level and square while
you mark the remaining two fixings located
at the bottom of the receiver box.
4 Remove receiver box from wall and drill 5mm
holes into these two marks then place the
remaining 6mm wall plugs into the holes.
5 Slide the receiver box back over the top
screw and using fixing provided secure the
bottom two lugs in place.
6 Remove the green 4 terminal motor
connector from the board (fig.4.1) and
you will see the letters on the board
underneath.
7 Wiring as follows;
Pre wired Mains Power:
N– Neutral / Blue power cable
L – Live / Brown power cable
E– Earth / Green/Yellow power cable
fig.4.1
9
Motor:
E– Green/Yellow motor cable
N– Blue motor cable (4 core)
L – Brown motor cable (4 core)
L – Black motor cable (4 core)

DIRECTION OF ROTATION (HOLD TO RUN)
1 Press and hold the right ( ) button on the handset and the door should start moving in the downward
direction. Should the barrel be turning in the upwards direction press the stop button ( ).
2 Swap the black and brown motor wires round in the green motor connection block.
3 Re-attach the membrane ribbon to the pcb board on to the 4 pins on the top right (fig.5.2)
4 Press and hold the down button and the door should start to close. Should the barrel be turning in the
upwards direction press the stop button.
5 Reverse the membrane ribbon on the pins.
1 Slide the black cover down on the remote control
handset and you will reveal four buttons
(fig 5.1).
2 Press and hold the left button (up triangle), then
press and hold the right button (down triangle)
if the door moves then the handset is already
programmed in, please repeat with all other
handsets if they are all programmed please
proceed to 'Direction of rotation Section', if not
then carry on to step 3.
3 With the handset in hand, located the red learn
button on the top right hand side of the board next
to the digital display (fig.5.2) and press and hold
till the digital display comes up S.T.U then release.
4 Press and release the top button on the handset twice.
5 The S.T.U display will flash quickly to indicate success.
6 Repeat for all handsets.
5. PROGRAMMING REMOTE
CONTROL HANDSETS (HOLD TO RUN)
fig.5.1
fig.5.2
10
Rollerdor RD55 Econ Roller Garage Door

6. INSTALLING RECEIVER BOX
(HOLD TO RUN)
11
1 Remove the lid of the receiver box by
unscrewing small screw at bottom (fig 5.1 A)
and then sliding the lid up, being careful to
remove plug-in cable from board (fig 5.1 C).
2 Place the Receiver box on the wall with the
cable pointing downwards at a comfortable
height to operate the push buttons, but
out of the easy reach of children. Between
1500mm up from the floor and 300mm down
from the roof/ceiling is recommended.
3 Making sure the box is square, mark the two
fixings (one top and one bottom), then drill
and secure with fixings (fig 5.1 B).
4 For ease of installation, undo the terminal
clamp at the bottom (fig.5.1D).
5 Wiring as follows (fig.5.2 & fig.5.3);
Pre wired Mains Power:
N– Neutral / Blue power cable
L– Live / Brown power cable
Earth – Earth power cable
Motor:
L– Brown motor cable (4 core)
R– Black motor cable (4 core)
Earth – Earth connection motor cable (4 core)
N– Blue motor cable (4 core)
Special Attention: red link wire from G to U
and G to S MUST STAY IN
fig.5.1
fig.5.2
fig.5.3
A
230v TUBE MOTOR
CONNECTION
Connect tube motor
where shown
Note: This connection will supply
230v AC and is specifically for
tube motor operation
Tube Motor 230v AC 50Hz
Mains Supply
230v AC 50Hz
Stop
Gn/Yl
Brown
Blue
Mains Supply Connection
AC IN
N L
Connect mains
power supply
where shown
Recommended
Power Supply
Protection:-
13A fused Spur or
Single Pole
connected
protected by MCB
Type 'A'
Ext Key-Switch Connection
Close Open Com
Ext Push Button Connection
Open
Close
L
R
N
Motor Direction
Motor Earth
Motor Common
Motor Direction
Terminal Connections
U D G VU S
MANUAL PHOTOCELL
24v dc
Reflective
Photocell
0v
U D G V U S
MANUAL PHOTOCELL
24v DC Photocell Connection
+24v
N/C
com
UD G VUS
MANUA PHOTOCELL
N
LMains Power 230v AC (Live)
Mains Power 230v AC (Neutral)
Mains Power (Earth)
UExternal connection - Open
D External connection - Close
V +24v dc
G 0V / Switch Common / Photocell Common
Photocell connection - N/C contact
External connection - Stop
Mains Supply
Motor
Manual
Photocell
Basic Remote Control Operation
UDGVUS
MANUAL PHOTOCELL
External
Push Button
Connection
Safety Brake Connection
U D GVU S
MANUAL PHOTOCELL
Safety Brake
(N/C) Switch
Connection
MOTOR
L R N
230v Tube Motor Connection
Gn/Yl
Black
Brown
Blue
Connect tube
motor where
shown
Note:
This connection
will supply 230v
AC and is
specifically
for tube motor
operation
Tube Motor
230v AC 50Hz
MOTOR
L R
Volt free Switching Connection
N
Connection to
provide a 'volt
free' switching
operation
Com Close
Open
To add an additional external
push button station
Connect where shown leaving link
fitted between G + U
To add an additional external
key-switch
Connect where shown leaving link
fitted between G + U + S
To add an additional photocell for
safety
Connect where shown leaving
links fitted between G + S
Activating the photocell will stop
and re-open a closing door
External
Key switch
Connection
Date
Drawn by
Chk'd by
Drg #
Title
Ellard House
Floats Road
Roundthorn Industrial Estate
Wythenshawe, Manchester
M23 9WB
Tel: [phone]
Fax: [phone]
This drawing is the property of ELLARD LTD, it may not be reproduced without the written authorisation of Ellard Ltimited. All interlecual property rights are expressly reserved Revision / Notes:
04/07/2018
D. England
J. Monks
This is a special connection that
does not provide a voltage output
The unit must be factory modified
to give this function and will be
marked 'Volt Free' as such
For Basic remote Control
Operation
Leave links fitted between
G + U + S
Connect safety brake where
shown
Leave link fitted between
U + S
Connection Detail For
ATHENA 2nd GEN
(White Enclosure/White Transmitter)
elec-ATHENA2-001A
Com
MAINS SUPPLY
CONNECTION
Connect mains power supply
where shown
Recommended Power Supply
Protection:- 13A fused Spur or
Single Pole connected protected
by MCB Type 'A'
Mains Supply 230v AC 50Hz
Mains Supply
230v AC 50Hz
Stop
Gn/Yl
Brown
Blue
Mains Supply Connection
AC IN
N L
Connect mains
power supply
where shown
Recommended
Power Supply
Protection:-
13A fused Spur or
Single Pole
connected
protected by MCB
Type 'A'
Ext Key-Switch Connection
Close Open Com
Ext Push Button Connection
Open
Close
L
R
N
Motor Direction
Motor Earth
Motor Common
Motor Direction
Terminal Connections
U D G VU S
MANUAL PHOTOCELL
24v dc
Reflective
Photocell
0v
U D G V U S
MANUAL PHOTOCELL
24v DC Photocell Connection
+24v
N/C
com
UD G VUS
MANUA PHOTOCELL
N
LMains Power 230v AC (Live)
Mains Power 230v AC (Neutral)
Mains Power (Earth)
UExternal connection - Open
D External connection - Close
V +24v dc
G 0V / Switch Common / Photocell Common
Photocell connection - N/C contact
External connection - Stop
Mains Supply
Motor
Manual
Photocell
Basic Remote Control Operation
UDGVUS
MANUAL PHOTOCELL
External
Push Button
Connection
Safety Brake Connection
U D GVU S
MANUAL PHOTOCELL
Safety Brake
(N/C) Switch
Connection
MOTOR
L R N
230v Tube Motor Connection
Gn/Yl
Black
Brown
Blue
Connect tube
motor where
shown
Note:
This connection
will supply 230v
AC and is
specifically
for tube motor
operation
Tube Motor
230v AC 50Hz
MOTOR
L R
Volt free Switching Connection
N
Connection to
provide a 'volt
free' switching
operation
Com Close
Open
To add an additional external
push button station
Connect where shown leaving link
fitted between G + U
To add an additional external
key-switch
Connect where shown leaving link
fitted between G + U + S
To add an additional photocell for
safety
Connect where shown leaving
links fitted between G + S
Activating the photocell will stop
and re-open a closing door
External
Key switch
Connection
Date
Drawn by
Chk'd by
Drg #
Title
Ellard House
Floats Road
Roundthorn Industrial Estate
Wythenshawe, Manchester
M23 9WB
Tel: [phone]
Fax: [phone]
This drawing is the property of ELLARD LTD, it may not be reproduced without the written authorisation of Ellard Ltimited. All interlecual property rights are expressly reserved Revision / Notes:
04/07/2018
D. England
J. Monks
This is a special connection that
does not provide a voltage output
The unit must be factory modified
to give this function and will be
marked 'Volt Free' as such
For Basic remote Control
Operation
Leave links fitted between
G + U + S
Connect safety brake where
shown
Leave link fitted between
U + S
Connection Detail For
ATHENA 2nd GEN
(White Enclosure/White Transmitter)
elec-ATHENA2-001A
Com
SAFETY BREAK
CONNECTION
Connect safety brake
where shown
Leave link fixed between U & S
Safety Break (N/C) Switch
Connection
Mains Supply
230v AC 50Hz
Stop
Gn/Yl
Brown
Blue
Mains Supply Connection
AC IN
N L
Connect mains
power supply
where shown
Recommended
Power Supply
Protection:-
13A fused Spur or
Single Pole
connected
protected by MCB
Type 'A'
Ext Key-Switch Connection
Close Open Com
Ext Push Button Connection
Open
Close
L
R
N
Motor Direction
Motor Earth
Motor Common
Motor Direction
Terminal Connections
U D G VU S
MANUAL PHOTOCELL
24v dc
Reflective
Photocell
0v
U D G V U S
MANUAL PHOTOCELL
24v DC Photocell Connection
+24v
N/C
com
UD G VUS
MANUA PHOTOCELL
N
LMains Power 230v AC (Live)
Mains Power 230v AC (Neutral)
Mains Power (Earth)
UExternal connection - Open
D External connection - Close
V +24v dc
G 0V / Switch Common / Photocell Common
Photocell connection - N/C contact
External connection - Stop
Mains Supply
Motor
Manual
Photocell
Basic Remote Control Operation
UDGVUS
MANUAL PHOTOCELL
External
Push Button
Connection
Safety Brake Connection
U D GVU S
MANUAL PHOTOCELL
Safety Brake
(N/C) Switch
Connection
MOTOR
L R N
230v Tube Motor Connection
Gn/Yl
Black
Brown
Blue
Connect tube
motor where
shown
Note:
This connection
will supply 230v
AC and is
specifically
for tube motor
operation
Tube Motor
230v AC 50Hz
MOTOR
L R
Volt free Switching Connection
N
Connection to
provide a 'volt
free' switching
operation
Com Close
Open
To add an additional external
push button station
Connect where shown leaving link
fitted between G + U
To add an additional external
key-switch
Connect where shown leaving link
fitted between G + U + S
To add an additional photocell for
safety
Connect where shown leaving
links fitted between G + S
Activating the photocell will stop
and re-open a closing door
External
Key switch
Connection
Date
Drawn by
Chk'd by
Drg #
Title
Ellard House
Floats Road
Roundthorn Industrial Estate
Wythenshawe, Manchester
M23 9WB
Tel: [phone]
Fax: [phone]
This drawing is the property of ELLARD LTD, it may not be reproduced without the written authorisation of Ellard Ltimited. All interlecual property rights are expressly reserved Revision / Notes:
04/07/2018
D. England
J. Monks
This is a special connection that
does not provide a voltage output
The unit must be factory modified
to give this function and will be
marked 'Volt Free' as such
For Basic remote Control
Operation
Leave links fitted between
G + U + S
Connect safety brake where
shown
Leave link fitted between
U + S
Connection Detail For
ATHENA 2nd GEN
(White Enclosure/White Transmitter)
elec-ATHENA2-001A
Com
B
B
D
C
A

7. PROGRAMMING REMOTE
CONTROL HANDSETS AND
PUSH BUTTON (HOLD TO RUN)
12
Rollerdor RD55 Econ Roller Garage Door
DIRECTION OF ROTATION (HOLD TO RUN)
1 Press and hold the bottom button ( ) on the handset and the barrel should start turning in the
downwards direction. Should the barrel be turning in the up direction, press the middle stop button ( )
so the barrel stops and then move the left of the three dip switches up (fig.6.2 A).
2 Press and hold the bottom button ( ) on the handset, and the barrel should start turning in the
downwards direction.
3 Press and hold the right-hand button ( ) on the front of the receiver box and the barrel should start turning in
the downwards direction. Should the barrel be turning in the up direction, press the middle button ( ) on the
front of the receiver box so the barrel stops and then move the right of the three dip switches up (fig.6.2 C).
4 Press and release the down button ( ). if the door closes, press the stop button and flick the middle dip switch up
(fig.6.2 B). You should now have to press and hold the down button for the door to close, hold until barrel stops moving.
1 Re-attach the front box cable to the board.
2 Press and hold the bottom button ( ), if the door
moves then the handset is already programmed in.
Repeat with all other handsets.
3 If not programmed then press and release the black
programming button located at the top of the receiver
box (fig.6.2). The green LED on the front cover will
start flashing.
4 Press and hold the top button on the handset ( ).
The green LED will flash faster and go out.
5 Test handset by pressing either direction, the barrel
should move. Repeat with all other handsets that
need programming.
fig.6.1
DELETING REMOTE CONTROL HANDSET’S MEMORY
1 Press and hold the black programming button for roughly 3 seconds. The green LED will flash three
times, go solid, then rapidly flash. Keep hold until flashing stops.
2 Test to see if remote operates door.
fig.6.2
A B C

13
8. INSTALLING RECEIVER BOX
(SAFETY EDGE)
1 Open the lid of the receiver box by unscrewing the
four screws (one in each corner) (fig.8.1).
2 Remove the two screws from the bottom of the box
(these can be found behind the glands) and the wall
mounting plate can be removed from the back (fig.8.2
& fig.8.3).
3 Making sure the fixing plate is square with the screw
fixings at the bottom, mark the four fixings points.
This should be at a comfortable height to operate the
push buttons but out of the easy reach of children
- between 1500mm from the floor and 300mm down
from the roof/ceiling is recommended. Drill and then
secure in place (fig.8.4).
4 Hook the top of the receiver box on to the wall fixing
plate with the cable glands pointing downwards and
secure with the two screws.
5 Remove the green 5 terminal block in the bottom left
corner (fig.8.5) and you will see letters printed on the
circuit board.
6 Wiring as follows:
Mains Power:
N– Neutral / Blue 3 core cable (power)
L– Live / Brown 3 core cable (power)
Earth – connect power cable directly to earth from
motor in plastic connector.
Motor:
U– Brown 4 core cable (motor)
V– Black 4 core cable (motor)
Earth - connect motor cable directly to earth from
motor in plastic connector.
W(c) – Blue motor cable (4 core)
fig.8.1
fig.8.2
fig.8.3

14
Rollerdor RD55 Econ Roller Garage Door
1 Press and hold the top open button on the receiver board (fig.8.5). This is located at the
bottom right corner of the yellow transformer and the barrel should start turning in the
upwards direction. Should the barrel be turning in the down direction, swap motor wires
black to U and brown to V.
2 Press and hold the top open button on the receiver board to check.
DIRECTION OF ROTATION (SAFETY EDGE)
fig.8.5
fig.8.4
7 Before plugging in, check to make sure that there
are no bare cables touching and all wires are
securely fixed.
8 There is a four dipswitch block at the bottom
middle of the receiver board (usually blue or red).
Slide dipswitch 2 into the up position (fig.8.5).

3 421
Prog
STOP
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
SAFETY BRAKE WIRING
Connect the safety brake into
terminals 5 & 6.
Use the link provided to
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
connect terminals 5 & 6 if no
safety brake is required.
Unfold the aerial so
that it points vertically
downwards.
POWERING UP THE ROLLIXO RTS
Screw the bulb
supplied into the
light fitting.
3 421
Prog
STOP
Refit the panel
cover and secure
with the screw.
Plug in the supply cable and
connect the the mains supply.
Refit the
courtesy light
cover.
If the motor LED comes on, check the
safety brake or link connection.
If the safety edge LED comes on, the safety
edge transmitter has not been recognised.
All the LED’s
come on briefly
and then go
out.
3 421
Prog
STOP
3 42
1
Prog
STOP
3 4
2
1
Prog
STOP
Prog
3 421
Prog
STOP
Prog
Prog
Prog
Prog
Prog
(This is normal if the safety edge transmitter
has not been paired to the Rollixo RTS yet).
3 421
Prog
STOP
.
.
.
.
.
. . . .
SOMFY ROLLIXO RTS CONTROL PANEL
Remove the
courtesy light
cover.
No. Description
1 Up button
2 Stop button
3 Down button
4 Prog button
5 Prog LED
6 Motor & safety brake LED
7 Safety edge LED
8 Battery LED
9 Photocell LED
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
Unscrew
and remove the
panel cover.
Mark the
wall drilling
positions.
Secure the
Rollixo RTS in
place.
Connect the motor wires into terminals 1, 2, 3
& 4 as illustrated above.
Note: The motor direction can be reversed during the
commissioning procedure.
Secure the motor supply
cable in place with the cable
clamp.
MOUNTING THE ROLLIXO RTS
MOTOR WIRING
3 421
Prog
STOP
.
.
.
.
.
. . . .
SOMFY ROLLIXO RTS CONTROL PANEL
Remove the
courtesy light
cover.
No. Description
1 Up button
2 Stop button
3 Down button
4 Prog button
5 Prog LED
6 Motor & safety brake LED
7 Safety edge LED
8 Battery LED
9 Photocell LED
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
Unscrew
and remove the
panel cover.
Mark the
wall drilling
positions.
Secure the
Rollixo RTS in
place.
Connect the motor wires into terminals 1, 2, 3
& 4 as illustrated above.
Note: The motor direction can be reversed during the
commissioning procedure.
Secure the motor supply
cable in place with the cable
clamp.
MOUNTING THE ROLLIXO RTS
MOTOR WIRING
15

3 421
Prog
STOP
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
SAFETY BRAKE WIRING
Connect the safety brake into
terminals 5 & 6.
Use the link provided to
Sec
Safety Edg eSto p
K
5 6 7 8 9 1
connect terminals 5 & 6 if no
safety brake is required.
Unfold the aerial so
that it points vertically
downwards.
POWERING UP THE ROLLIXO RTS
Screw the bulb
supplied into the
light fitting.
3 421
Prog
STOP
Refit the panel
cover and secure
with the screw.
Plug in the supply cable and
connect the the mains supply.
Refit the
courtesy light
cover.
If the motor LED comes on, check the
safety brake or link connection.
If the safety edge LED comes on, the safety
edge transmitter has not been recognised.
All the LED’s
come on briefly
and then go
out.
3 421
Prog
STOP
3 42
1
Prog
STOP
3 4
2
1
Prog
STOP
Prog
3 421
Prog
STOP
Prog
Prog
Prog
Prog
Prog
(This is normal if the safety edge transmitter
has not been paired to the Rollixo RTS yet).
3 421
Prog
STOP
.
.
.
.
.
. . . .
SOMFY ROLLIXO RTS CONTROL PANEL
Remove the
courtesy light
cover.
No. Description
1 Up button
2 Stop button
3 Down button
4 Prog button
5 Prog LED
6 Motor & safety brake LED
7 Safety edge LED
8 Battery LED
9 Photocell LED
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
Unscrew
and remove the
panel cover.
Mark the
wall drilling
positions.
Secure the
Rollixo RTS in
place.
Connect the motor wires into terminals 1, 2, 3
& 4 as illustrated above.
Note: The motor direction can be reversed during the
commissioning procedure.
Secure the motor supply
cable in place with the cable
clamp.
MOUNTING THE ROLLIXO RTS
MOTOR WIRING
3 421
Prog
STOP
.
.
.
.
.
. . . .
SOMFY ROLLIXO RTS CONTROL PANEL
Remove the
courtesy light
cover.
No. Description
1 Up button
2 Stop button
3 Down button
4 Prog button
5 Prog LED
6 Motor & safety brake LED
7 Safety edge LED
8 Battery LED
9 Photocell LED
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
L1 N 2L
M
1 2 3 4
Bleu
Marron
Noir
Green/Yellow
Brown
Blue
Black
Unscrew
and remove the
panel cover.
Mark the
wall drilling
positions.
Secure the
Rollixo RTS in
place.
Connect the motor wires into terminals 1, 2, 3
& 4 as illustrated above.
Note: The motor direction can be reversed during the
commissioning procedure.
Secure the motor supply
cable in place with the cable
clamp.
MOUNTING THE ROLLIXO RTS
MOTOR WIRING
16
Rollerdor RD55 Econ Roller Garage Door

17
9. SETTING MOTOR LIMITS
1 Press and hold the down button on receiver box so the curtain starts to roll down to 300mm (roughly 6
slats) from top of the guide runners.
2 Place the plastic wand in to the limit nearest the curtain of the door (fig.9.1) and turn 10 times in the
negative direction (this is marked on the head of the motor near the limits) (fig.9.2).
3 Press and hold the up button and the door will travel to the top and should stop on its own, if the door
gets to 100mm from the top of guide runners (roughly 2 slats) and hasn’t stopped, then stop the door
and take it back down to 300mm from top of guides (roughly 6 slats) turn again 15 times in the negative
direction, take the door up and repeat until the door does stop before it gets to 100mm from top.
4 Whilst holding the up button turn the wand in the positive direction and the door will start to judder up,
keep going until there is only the last slat in the guides, take the door down a little and back up to make
sure you are happy.
5 Move the plastic wand in to the limit nearest you inside the garage (fig.9.1) and turn 10 times in the
negative direction.
6 Press and hold the down button so the door closes, it should stop before it touches the floor if this is not
the case take the door back up 300mm off the floor and turn again 15 times in the negative direction, take
the door back down and repeat until the door does stop before it reaches the floor.
7 Whilst holding the down button turn the wand in the positive direction and the door will start to judder
down, keep going until the door slats are fully compressed and a little pressure is applied from the top
(don’t apply to much pressure as this will damage the door and straps), take the door up a little and back
down to make sure you are happy.
8 Once the guide runners are fixed you will need to secure the top box, with the curtain to the closed
position you will have access to the whole top box. This is best done through the end flanges of the header
plate, either forward or sideways through the header plate itself if a between fixing (fig.9.3).
9 Close the door down to make sure the curtain doesn't catch anywhere then seal down the sides and along
the top case if needed (silicon sealant is recommended).
10 (Internal Manual Override only) Take winding stem and screw. Insert winding stem into the motor through
pre-drilled hole in header plate, then secure in place with screw on top.
PLEASE NOTE! You will see there are optional fixing positions on the straps for them
to be screwed to the barrel, these are not needed but if you would like to do this
PLEASE BE WARNED that no screws can be secured 650mm from the head of the
motor as you will damage it!

18
Rollerdor RD55 Econ Roller Garage Door
fig.9.1
fig.9.2
fig.9.3

19
PUSH
GREY
SECTION
PUSH
GREY
SECTION
10. SETTING UP WIRELESS
SAFETY EDGE KIT
(OPTICAL EDGE)
PROGRAMMING BASE RAIL UNIT
(SAFETY EDGE)
1 Once installation is complete and before
powering up, slide back down dip switch ‘2’ in
the control panel, this can be found on the four
dipswitch block at the bottom middle of the
receiver board (usually blue or red) (fig.10.1).
2 For access to the base rail unit on the right side
(where the writing is), push at the end of the grey
cover and slide to the left. This will give access to
the board (fig.10.2).
3 Remove the plastic tab from the batteries and
the LEDs will blink on the safety edge unit.
4 Inside the receiver box press and hold the
“PROG” button on the receiver card (this is the
card plugged onto the board) until you hear
a single beep (fig.10.4), then press and hold
the “PROG” button on the wireless safety edge
(fig.10.3) and you will hear another beep from
the receiver box.
5 Wait several seconds until you hear 2 beeps from
the receiver box and pairing is complete.
fig.10.1
fig.10.2