Rollerdor RD55 User manual

Rollerdor RD55 and RD77 Roller Garage Doors
User Guide

OPERATION BY HANDSET
To open the roller garage door, press and release the top
left (triangle) button on the remote control handset and
the door will travel to its top limit.
To close the roller garage door, press and hold the top
right (triangle) button on the remote control handset and
the door will travel all the way to its bottom limit, if there
is something or someone in the way then release the
button and the door will stop.
To stop the roller garage door at any time press and
release the bottom right (square) button on the remote
control handset.
Warning you must have a clear line of sight
of the whole of your roller garage door
when the door is in operation. Failure to
do so may result in harm to persons or
damage to your roller garage door.
OPERATION BY BUTTON ON RECEIVER BOX
To open the roller garage door press and release the top
(triangle) button on the side of the box and the door will travel
to its top limit.
To close the roller garage door press and hold the bottom
(triangle) button on the side of the box and the door will travel
all the way to its bottom limit, if there is something or someone
in the way then release the button and the door will stop.
To stop the roller garage door at any time press and release the
middle (square) button on the side of the box.
REMOTE CONTROL UNIT (HOLD TO RUN)
1

Rollerdor RD55 and RD77 Roller Garage Door User Guide
BATTERY REPLACEMENT
1 Remote control fobs
2 Remove the three screws in the back of the handset, turn the handset over and remove the front of the handset.
3 Remove the silver collar and take out the insides to allow access to the battery.
4 Replace battery with new one (CR2032).
5 Carefully replace the front and screw back together.
6 Test handset on door, the red LED should come on.
2
1 Slide the white cover down on the remote control
handset and you will see there are four buttons
(fig 2.1).
2 Press and hold the top right button ( ), if the door
moves then the handset is already programmed in.
Repeat with all other handsets.
3 If not programmed then press and release the black
programming button located at the top middle of the
receiver box (fig.2.2). The green LED will start to ash.
4 Press and hold the bottom left programming button
on the handset ( ). The green LED will flash faster
and go out.
5 Test handset by pressing either direction, the barrel
should move. Repeat with all other handsets that
need programming.
fig.2.1
DELETING REMOTE CONTROL HANDSET’S MEMORY
1 Press and release the black programming button and the green LED will start to flash (fig.2.2).
2 Press and hold the black programming button again and the green LED will start to flash faster. When
this happens, release and press again one more time, the green LED will go out.
3 Test to see if remote operates door.
fig.2.2
PROGRAMMING REMOTE
CONTROL HANDSETS AND
PUSH BUTTON (HOLD TO RUN)

OPERATION BY HANDSET
To open the roller garage door, press and release the left
(triangle) button on the remote control handset and the
door will travel to its top limit.
To close the roller garage door, press and hold the right
(triangle) button on the remote control handset and the
door will travel all the way to its bottom limit, if there is
something or someone in the way then release the button
and the door will stop.
To stop the roller garage door at any time press and
release the bottom (square) button on the remote control
handset.
Warning you must have a clear line of sight
of the whole of your roller garage door
when the door is in operation. Failure to
do so may result in harm to persons or
damage to your roller garage door.
OPERATION BY BUTTON ON RECEIVER BOX
To open the roller garage door press and release the up button
on the front of the receiver box and the door will travel to it’s
top limit.
To close the roller garage door press and hold the down button
on the front of the receiver box and the door will travel all the
way to it’s bottom limit, if there is something in the way release
the button and the door will stop.
To stop the roller garage door at any time press and release the
stop button on the front of the receiver box.
REMOTE CONTROL UNIT
(HOLD TO RUN)
3

Rollerdor RD55 and RD77 Roller Garage Door User Guide
DELETING REMOTE CONTROL HANDSET’S MEMORY
1 Located the red learn button on the top right hand side of the board next to the digital display
(fig.2.2) and press and old till the digital display comes up D.E.L then release.
2 Press and release the red learn button again and the D.E.L display should flash.
3 All handsets should now be deleted please test handset to see if this has worked.
BATTERY REPLACEMENT
1 Remove all three screws from back of the handset
2 Turn case over and remove front
3 Carefully remove circuit board to gain access to battery
4 Change battery with new replacement one (CR2032)
5 Carefully replace front cover
6 Turn handset over and screw back in the three screws.
7 Test handset blue light should come on
4
1 Slide the black cover down on the remote control
handset and you will reveal four buttons (fig.2.1)
2 Press and hold the left button ( ), then press and
hold the right button ( ) if the door moves then the
handset is already programmed in, please repeat
with all other handsets if they are all programmed
please proceed to ‘Direction of rotation Section’, if
not then carry on to step 3.
3 With the handset in hand, located the red learn
button on the top right hand side of the board next
to the digital display (fig.2.2) and press and old till
the digital display comes up S.T.U then release.
4 Press and release the top button on the
handset twice.
5 The S.T.U display will flash quickly to indicate
success.
6 Repeat for all handsets.
fig.2.1
fig.2.2
PROGRAMMING REMOTE CONTROL HANDSETS

SEQUENTIAL OPERATION
To operate the roller garage door use the top button on
the remote control handset ONLY! This will open the door
if closed and close the door if open.
Please note: When opening the door in normal use, or if
the safety edge is activated, the curtain will need to travel
all the way to the top before it will close again.
INDEPENDENT BUTTON
OPERATION
Press and release top button to open the garage door
and press and release the bottom button to close the
garage door.
OPERATION BY BUTTON
ON RECEIVER BOX
To open the roller garage door, press and release the top
(open) button on the front of the box.
To stop the roller garage door, press and release the
middle (stop) button on the front of the box.
To close the roller garage door, press and release the
bottom (close) button on the front of the box.
REMOTE CONTROL UNIT (SAFETY EDGE)
(SEQUENTIAL OPERATION AND INDEPENDENT BUTTON OPERATION)
5

OPERATION BY WIRELESS
KEY PAD
To operate the roller garage door, enter the access code
and press OK, the LED will issue a green light for 2 seconds
then the door will travel to its top or bottom limit.
If the LED issues a series of red flashing lights, then the
access code was incorrect.
OPERATION BY
PUSH BUTTON
To operate the roller garage door, press and release the
up arrow to open the door and press and release the
down arrow to close the door.
Rollerdor RD55 and RD77 Roller Garage Door User Guide
6

7
PROGRAMMING OF REMOTE CONTROL
HANDSETS AND PUSH BUTTON
(SAFETY EDGE)
1 Press and hold the “RADIO PROG” button
(fig.10.1). You will hear 3 beeps and the red LED
alongside “C3” will illuminate.
2 Press top button on handset (fig.10.2A).
The panel will beep to confirm it has accepted.
Repeat for all other handsets.
3 Leave for several seconds and the receiver box
will beep twice to confirm end of programming.
4 Press and hold the “RADIO PROG” button
(fig.10.1). You will hear 4 beeps and the red LED
alongside “C4” will illuminate.
5 Press bottom button on handset (fig.10.2B).
The panel will beep to confirm it has accepted.
Repeat for all other handsets.
6 Leave for several seconds and the receiver box
will beep twice to confirm end of programming.
INDEPENDENT BUTTON
OPERATION
1 Press and hold the “RADIO PROG” button
(fig. 10.1). You will hear a beep and the red LED
alongside “C1” will illuminated. Then release the
“RADIO PROG” button.
2 Press top button on handset (fig.10.2A).
The panel will beep to confirm it has accepted.
Repeat for all other handsets.
3 Leave for several seconds and the receiver box
will beep twice to confirm end of programming.
SEQUENTIAL OPERATION
fig.10.1
fig.10.2
A
B

Rollerdor RD55 and RD77 Roller Garage Door User Guide
8
1 Press and hold the “RADIO PROG” button (fig. 6.3a).
You will hear a beep and the red LED alongside “C1”
will illuminate (fig.6.3.b), then release the “RADIO
PROG” button.
2 Press button or turn the key on your unit. The
receiver box will beep to conrm it has accepted
the unit, then press the other button or turn the key
other direction, the receiver box will beep again to
conrm it has been accepted.
3 Leave for several seconds and the receiver box will
beep twice to conrm end of programming.
WIRELESS PUSH BUTTON
(ONLY AVAILABLE WITH SAFETY EDGE SYSTEM)
INSTALLATION
Push Button (fig.6.1):
Fit directly to the wall using the 2 fixings making sure
it is level and square with the writing at the top.
PROGRAMMING TO RECEIVER BOX
fig.6.1
fig.6.3
A
B

9
1 Press and hold the “RADIO PROG” button
(fig.7.1a). You will hear a beep and the red LED
alongside “C1” (fig.7.1b) will illuminate, then
release the “RADIO PROG” button.
2 Enter the access code and press OK (fig.7.1b).
The panel will beep to conrm it has accepted
the unit.
3 Leave for several seconds and the receiver box will
beep twice to conrm end of programming.
WIRELESS KEY PAD
(ONLY AVAILABLE WITH SAFETY EDGE SYSTEM)
INSTALLATION
Fit directly to the wall using the 2 fixings making sure it is level and square with the writing at the bottom.
PROGRAMMING CODES
Master Code:
PROGRAMMING TO RECEIVER BOX
1 Press and hold the * button (fig.7.1a). for 3
seconds until the LED issues a slow red
ashing light.
2 Enter the master code (factory issue 12345678)
and press OK (fig.7.1b). The red LED will
ash faster.
3 Press the * button (fig.7.1a) then enter the new
master code followed by the * button. The LED
will ash green.
4 Enter the new master code again followed by the
* button (fig.7.1a). The LED will have a
permanent green light for 2 seconds then go
out. This means it has been programmed. If the
second entry doesn’t match the rst, the LED
will ash red and it has not been programmed.
1 Press and hold the * button (fig.7.1a) for
3 seconds until the LED issues a slow red
ashing light.
2 Enter the master code and press OK
(fig.7.1b). The red LED will ash faster.
3 Enter your new access code (1 to 8 numbers
long) followed by the channel number from
1 to 4 (e.g. 5555 is the number and 1 for the
channel so 55551) and press OK (fig.7.1b).
4 The LED will have a permanent green light
for 2 seconds then go out. This means it has
been programmed. If you wish for more than
1 access code, then it must be programmed
to a separate channel otherwise it will just
replace the already stored code.
fig.7.1
Access Code
AB

Rollerdor RD55 and RD77 Roller Garage Door User Guide
10
fig.8.1
1 Press and hold the “RADIO PROG” button (fig.8.1).
You will hear a beep and the red LED alongside “C1”
will illuminate.
2 Insert screwdriver between the 2 pin terminals on the
board (MR) to bridge between them (fig.8.1).
3 Press and hold the “RADIO PROG” button (fig.8.1).
The panel will beep 10 times and then go into 1
continuous beep. As soon as you hear this, release
“RADIO PROG” button and then remove screwdriver
from terminals and board will stop beeping.
4 Leave for several seconds and the receiver box will
beep twice to confirm end of programming.
To clear memory you will need a small screwdriver.
CLEARING MEMORY OF REMOTE
CONTROL HANDSETS
(SAFETY EDGE)
MR
BATTERY
REPLACEMENT
REMOTE CONTROL FOBS
At the back of the handset where the key hook is located there is a small screw which needs to be removed
before opening the handset to give access to the battery, which is a CR2032 button cell.
SAFETY EDGE SYSTEM
On the base rail unit on the right side (where the writing is) push at the end of the grey cover and slide to the
left. This will give access to the batteries, which are a quantity 2 AA cells.
WIRELESS PUSH BUTTON
Remove the unit from the wall and you will have access to the battery, which is a CR2032 button cell.
WIRELESS KEY PAD
Remove the front of the unit by taking out the 2 screws, you will have access to the batteries, which are
quantity 2 AAA cells.

11
REMOTE CONTROL UNIT
(SOMFY SAFETY EDGE)
USE AND OPERATION
NORMAL OPERATION
Operation with a 2 or 4-button remote control Press the programmed button to operate the door.
OBSTACLE DETECTION OPERATION
During closing, the detection of an obstacle causes the door to stop and re-open partially.
The receiver warning light flashes rapidly to indicate that the door has encountered an obstacle.
To return to normal operating mode, a command must be sent.
Integrated lighting operation
The lighting comes on each time the motor is switched on. It goes out automatically 2 minutes after the
door has stopped moving.
SPECIFIC OPERATION
Depending on the additional accessories installed and the operating options programmed by your installer, the
system may have the following specific functions:
Operation with a 3-button remote control
OPERATION WITH ORANGE FLASHING LIGHT
The orange light flashes each time the motorisation is switched on, with or without a 2-second warning
depending on the configured parameter setting. It stops flashing when the door stops.
OPERATION WITH CELLS
An obstacle placed between the cells will prevent the door from closing. If an obstacle is detected while the door
is closing, it stops, then re-opens fully. The receiver warning light flashes rapidly until the obstacle is removed
STOP
STOP
STOP
STOP

12
OPERATION WITH THE ALARM
The alarm is triggered for 2 minutes if the door is raised manually. No movement of the door is possible
when the alarm is sounding.
When the alarm sounds, press a button on a remote control memorised in the receiver to stop it. The alarm
can only be stopped with a memorised remote control.
OPERATION IN AUTOMATIC CLOSURE MODE
Automatic closure of the door occurs out after a time delay programmed during installation.
ADDING REMOTE CONTROLS
This operation must be carried out close to the receiver.
A new command during this time delay cancels automatic closing and the door remains open.
The following command results in the closure of the door.
This operation involves adding a remote control to your installation by copying a remote control already
used on your installation.
Remote control “A” = “source” remote control already memorised
Remote control “B” = “target” remote control to be added
2 or 4-button
remote control
[1]. Press the outer left and right buttons on the previously memorised remote control simultaneously until
the green indicator light flashes.
[2]. Press the remote control button A which controls your roller garage door for two seconds.
[3]. Press the button on new remote control B which will control your roller garage door.
3-button
remote control
Rollerdor RD55 and RD77 Roller Garage Door User Guide

13
MAINTENANCE
REPLACING THE REMOTE CONTROL BATTERY
[1]. Remove the integrated light bulb. [2]. Replace the E14 - 25W - 230V type bulb.
3V
CR 2430
+
3V
CR 2430
+
3V
CR 2430
+
C
R
2
4
3
0
C
R
2
4
3
0
C
R
2
4
3
0
CHECKING THE OBSTACLE DETECTION OPERATION
Only use an AA 3V6 lithium battery (Somfy part number 1782078).
AA 1V5 alkaline batteries are not compatible.
Remove and replace the 4 used batteries with
4 x CR 2032, 3V type lithium batteries.
3 vis
3 screws

14
REPLACING THE INTEGRATED LIGHT BULB
CHECKING THE OBSTACLE DETECTION OPERATION
Every 6 months, check that the door reverses its movement when it encounters an object which is at least
40 mm high on the ground.
CHECKING THE SAFETY DEVICES (CELLS)
Check the correct operation every 6 months
[1]. Remove the integrated light bulb. [2]. Replace the E14 - 25W - 230V type bulb.
RECYCLING
Do not throw away your scrapped equipment or used batteries with household waste. It is your
responsibility to dispose of your electronic equipment in the relevant recycling points.
TECHNICAL SPECIFICATIONS
Rollerdor RD55 and RD77 Roller Garage Door User Guide

15
OPERATING DIAGNOSTICS
The indicator lights on the front of the Rollixo receiver notify the user of the installation’s status.

Rollerdor RD55 and RD77 Roller Garage Door User Guide
CE - Declaration of Conformity
(According to 89/106/EEC Directive, Annex III.2(ii),second possibility)
Rollerdor Ltd
10 & 12 Jarrold Way, Bowthorpe Employment Area, Norwich, Norfolk NR5 9JD
Hereby declares that Roller garage doors series RD55 & RD77
Applied directives and harmonized standard:
EN 13241-1:2003+ A1:2011 Industrial, commercial and garage doors and gates – Product standard –
Part 1: Products without re resistance or smoke control characteristics.
Directive 89/106/EEC EC building products directive
Characteristics
Water Tightness
Release of dangerous
Resistance to wind load
Thermal resistance
Air permeability
Safe operating
Denition of geometry of glass components
Mechanical resistance and stability
Operating forces (for power operated doors)
Durability of the performance characteristics
Technical class, Value / Conformance
NPD
NONE
Class 2 RD55 / Class 3 RD77
NPD
NPD
PASS
NPD
NPD
PASS
NPD
Manufacture:
Rollerdor
10 Jarrold Way
Bowthorpe Employment Area
Norwich
Norfolk NR5 9JD
Colin Browne
Manager
20/06/2013
Installer:
Date of install:
Additionally for doors with an electric drive:
Directive 2006/95/EC Low-voltage directive
Directive 2006/42/EC EC machinery directive
Directive 2004/108/EC EMC directive
Conform to the relevant conditions in prescribed combinations with:
AN-Motors electric motors Tubular electric motor NM1-PP/50-12, NM2-PP/80-12
Ningbo Dooya Mech electric motors Tubular electric motor ED050/12(M), ED059-100 (M)
Josef Timmer Safety brake IB/95-17, IB/147
L.N.R Safety brake DR-70, DR-140
This conformity is substantiated by the following:
• Protocol on product initial type testing (ITT) type No. 1017-CPD-06.578.210 from 23.05.2013, TUV SUD, Czech
Republic (Notied Body 1017)
• Protocol on product initial type testing (UKAS) type No. 0621 from 12.06.2013, Exova Warrington APT (Notied
Body 1014)
16

Q.
Q.
A.
A.
I was setting the door up
and it was all ok but it just
stopped and will not move up
or down electrically but I can
still wind the door by hand.
I have pressed the button
on my handset and the
door is not moving.
The motor for the door is a friction drive and as such will generate heat. If
the door is sent up and down a lot in succession (like when rst installing
the door) the thermal cut out can kick in, if this happens turn the power
o and wind the door down by hand so as to allow air to pass over the
barrel and cool down, this can take in excess of 45 minutes.
1 Does the red light come on when you press the button on the handset?
If not then change the battery on the handset.
2 Is the light on the receiver box on? If not then check the power supply
to the control panel.
3 Is a noise coming from the motor when you activate it? If so then check
the security straps, if these are disconnected or broken you will need
to contact the office to purchase some more.
4 Can you open the door by using the manual winding handle? If so
then try the buttons on the box inside the garage after winding, if the
door is still not working then you will need to contact the office, as the
safety brake on your door has engaged and has damaged the switch.
This will need to be re-engaged or, if broken, replaced.
TROUBLESHOOTING
MAINTENANCE
Your new roller garage door is designed to be as low maintenance as is possible, but there are some measures
that you should take to keep the door working and prolong the life of your roller garage door.
1 Always check to make sure there are no obstructions when operating your roller garage door and
watch the door close and open fully.
2 Regularly clean the curtain of the roller garage door with warm soapy water and a soft cloth.
3 Check the guide runners are kept clear of debris and obstructions.
4 Check the batteries are working correctly in all your electrical components and replace as needed.
5 If you would like to have your door serviced by one of our professional engineers, or are interested
in one of our service plans, please contact the office on 01603 743215.
17

Q.
Q.
Q.
A.
A.
A.
When closing the door it came
into contact with an obstacle
and I didn’t stop the door in
time, now it will not open.
My receiver box keeps
making a beeping noise
when I use it.
When closing the door it
came into contact with
an obstacle and I stopped
the door and pulled the
obstacle out of the way
but the door dropped and
now it will not move.
Check to make sure the security straps are ok and are not broken or
out of shape. Can the straps bend back on themselves? If this is the
case, you will need to contact the office to purchase some more.
The safety edge unit gives off 4 beeps to warn you that the batteries in
your base rail unit are getting low on power, please replace with 2 new
AA cells.
1 Can you open the door by using the winding handle? If so, then try the
buttons on the box inside the garage after winding, if the door still will
not work then you will need to contact the office as the safety brake on
your door has engaged and has damaged the switch. This will need to
be re-engaged or, if broken, replaced.
2 If you can’t wind the door up, check to make sure the security straps
are ok and are not broken or out of shape. Can the straps bend back
on themselves? If this is the case, you will need to contact the office to
purchase some more.
TROUBLESHOOTING
Rollerdor RD55 and RD77 Roller Garage Door User Guide
Q. A.
I have pressed the button
on my handset and the
door started to close but
keeps opening again.
1 Check to make sure there are no obstructions in the way of the curtain
and that the guide runners are clear of debris and have not been
damaged or dented.
2 The safety edge on the door can sometimes think that strong winds
are an obstruction and as such will re-open. If the door will not close
then activate the hold to run function on your handset or receiver
box to close the door and then return to it another day to make sure
it is working OK. If this keeps happening contact the office as the
sensitivity on your safety edge may need adjusting.
18

Rollerdor Ltd
10 Jarrold Way
Bowthorpe Employment Area
Norwich
Norfolk NR5 9JD
[phone]
[e-mail]
www.rollerdor.net
Company Registration Number. 10676267