RollSeal RS-200 User manual

4801-5179B 9 February 2021
RS-200 Manually Operated Door
Installation Manual
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RS-200 Manually Operated Door Installation Manual
Section 1: Introduction...........................................................................................................................................
Section 1.1: Definitions of Informational Headings...........................................................................................................................
Section 1.2: Scope of Manual..............................................................................................................................................................
Section 1.3: Limited Warranty.............................................................................................................................................................
Section 2: Installation.............................................................................................................................................
Section 2.1: Preparation......................................................................................................................................................................
Section 2.2: Connect Tracks to Head Unit..........................................................................................................................................
Section 2.3: Mount Door to Wall..........................................................................................................................................................
Section 2.4: Install Chain Hoist............................................................................................................................................................
Section 2.5: Install Tracks and Cladding.............................................................................................................................................
Section 3: Warnings/Avertissements.........................................................................................................................
Table of Contents
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Section 1.1: Definitions of Informational Headings
• DANGER: This heading indicates noncompliance with the stated information will lead to serious injury or death.
• WARNING: This heading indicates noncompliance with the stated information may lead to serious injury or death.
• CAUTION: This heading indicates noncompliance with the stated information may lead to minor or moderate injury.
• NOTICE: This heading draws attention to specific information.
Section 1.2: Scope of Manual
Section 1: Introduction
NOTICE: This document is subject to change without notice. The latest version is maintained at rollseal.net/rollseal-technicals/.
This manual describes the installation of the RollSeal RS-200 manually operated door, which is designed for minimum-use cooler
applications. If the door is to receive a chain tensioner, see the dedicated installation instructions (4802-7530) aer completing
this procedure.

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Section 1.3: Limited Warranty
RollSeal, a division of HH Technologies, Inc., warrants the RollSeal Door ("the Product") to be free from defects in material and/or
workmanship for a period of either (a) one year from the date of invoice or (b) 100,000 cycles, whichever comes first, provided the
Product is installed and used in strict accordance with oicial documentation. Liability is limited to the sale price of the Product
or, at RollSeal's discretion, to the replacement of the Product upon its return.
This Limited Warranty excludes any labor, equipment, transportation, and/or service expenses that may be required to remedy the
warranted defect(s); all such charges must be funded by the purchaser. Neither the Product nor any of its component parts are to
be returned for repair or replacement until they have been inspected and/or a Return Goods Authorization (RGA) number has been
issued.
Complaints are to be directed first to the authorized distributor who sold the Product. If satisfaction is not obtained and/or the
distributor cannot be contacted, contact the Warrantor listed below, directed to the attention of "Customer Service Manager".
This Limited Warranty is void if (a) the Product and/or any of its component parts are found to have been misused, abused, or
otherwise tampered with by unqualified personnel; (b) any of the Product's component parts have been replaced by anything
other than authorized RollSeal replacement parts; (c) the Product has been modified in any way other than oicially sanctioned
upgrades made by qualified personnel using authorized RollSeal accessories; (d) the Product has not been appropriately
registered by its original purchaser; and/or (e) the customer cannot provide proof of purchase indicating them to be the Product's
original owner.
This Limited Warranty is made solely to the original purchaser of the Product. It cannot be transferred.
This Limited Warranty is in lieu of any and all other representations and/or warranties, expressed or implied, including any implied
warranty of merchantability and/or fitness for a particular purpose. The remedy set forth by this Limited Warranty shall be the
exclusive remedy available to any entity. No entity has the authority to bind RollSeal to any representation or warranty other
than this Limited Warranty. RollSeal shall not be liable for any damages or losses resulting from any application of the Product or
caused by any defect, failure, or malfunction of the Product.
This Limited Warranty gives you specific legal rights. You may have additional rights, as some areas do not allow the exclusion or
limitation of incidental or consequential damages. The above limitation or exclusion may therefore not apply to you.
Warrantor: HH Technologies (d.b.a. RollSeal)
Address: 1733 County Road 68; Bremen, AL 35033
Phone: [phone]
Email: customerservic[email protected]

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Section 2: Installation
1. Open the shipping box. Ensure the following components are included:
a. Head unit
b. Le track assembly
c. Le front track
d. Right track assembly
e. Right front track
f. Chain hoist
g. Hardware kit
Section 2.1: Preparation

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2. Cut away all but the bottom flap of the box, then move the pieces away from the door opening.
3. Remove the le and right front tracks from their packaging, then place them flat-side-down on some of the cardboard you cut.
4. Remove the six Phillips-head screws from the le track assembly.
5. Remove the cladding from the frame of the le track assembly.
6. Place the cladding and the screws on the cardboard next to the front tracks.
7. Repeat Steps 4-6 on the right track assembly.
8. Unfasten both latches, then open the head unit cover.
9. Remove the head unit cover, then place it on the cardboard next to the track cladding.

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1. Flip the head unit face-down.
2. Remove the three 5/16" x 1" bolts from each side of the head unit (six bolts total).
Section 2.2: Connect Tracks to Head Unit
3. Position the le and right track assemblies on their respective sides of the head unit.
4. Align the holes in one of the track assemblies with the corresponding holes in the head unit, then install the bolts.
5. Repeat Step 4 on the other track assembly.

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1. Li the door assembly, then walk the legs backward until it reaches the clear opening.
2. With someone holding each track in place, align the le track with the opening.
3. Use a level to ensure the track is plumb.
4. Install the door assembly by running the stitch screws included in the hardware kit through the prepunched holes in the track.
5. Repeat Steps 2-4 on the right track.
6. Install the eight hex-drive rivets as follows:
a. Drill a 5/16" wide by 1-1/2" deep hole into the wall.
b. Blow all debris out of the hole.
c. Insert the rivet, then use a 5/8" box wrench to hold the washer head while tightening the rivet using a 5/16" bit.
d. Remove all debris from the perimeter of the hole.
e. Repeat Steps 6a-6d on the remaining rivets.
Section 2.3: Mount Door to Wall
7. Use a square to ensure each track is flush with the face of the wall and the floor.
8. Install a cement screw (supplied in the hardware kit) in the prepunched hole in the bottom brace on each side.

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1. Open the chain hoist box. Ensure the following contents are included:
a. Chain hoist
b. 1/4" x 1" key
c. Hardware kit
Section 2.4: Install Chain Hoist
2. Raise the chain hoist to the drive sha protruding from the right side of the head unit.
3. Rotate the chain so the keyway in the upper hole matches the keyway on the drive sha.

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4. Insert the key into the keyway on the chain hoist, then slide the hoist onto the drive sha until it reaches the track hoist mount.
5. Position the chain hoist so the four holes in it align with the four holes in the mount, the insert the provide 1/4" x 3" bolts. The
bolts must be inserted from the mount side to keep them from hitting the head unit cover when it is reinstalled.
6. Install the four provided 1/4" locknuts to tighten the hoist to the mount.
7. Remove the 3/8" bolt from the drive sha.
8. Remove the two 1/4" bolts from the keeper bracket, then remove the bracket from the side of the head unit.

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9. Install the chain keeper approximately 4' above the floor and 6" from the side of the track.
10. Apply one of the moving door labels (4501-6312; included in the hardware kit) 6" above the chain keeper.
11. Apply the other moving door label on the inside of the door.

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1. Rotate the one of the front tracks 90° away from the door opening.
2. Insert the top of the track into the gap where the track meets the head unit.
3. Li the track slightly, then push it into the slots in the track frame.
4. Slide the track downward until the notches seat within the slots.
5. Rotate the track 90° toward the door opening a few times to ensure it moves freely.
6. Repeat Steps 1-5 on the other front track.
7. Reinstall the head unit cover by aligning the tabs with the slots in the back plate, then lowering the tabs.
8. Raise the kick stand to hold the cover open.
9. Slide the top of the one of the track claddings into the corresponding frame, then slide it downward.
10. Reinstall the track cladding using the six screws you removed in Section 2.1, Step 4.
11. Repeat Steps 9-10 on the other track cladding.
12. Close the head unit cover, then secure the latches at the bottom.
13. The door is now ready for operation. Raise and lower the panel a few times to ensure no adjustments are required.
NOTICE: Ensure the hand chain is secured in the keeper when the door is not in use.
Section 2.5: Install Front Tracks and Cladding

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Section 3: Warnings/Avertissements
WARNING/AVERTISSEMENT
Only qualified personnel familiar with the construction and operation of this equipment and the hazards involved are to install,
adjust, and/or service this equipment. Read and understand this manual in its entirety before proceeding.
Seul un personnel qualifié familiarisé avec la construction et le fonctionnement de cet équipement et les risques encourus doit
installer, régler et / ou entretenir cet équipement. Lisez et comprenez ce manuel dans son intégralité avant de continuer.
WARNING/AVERTISSEMENT
The door assembly contains dangerous rotating machinery! Keep hands, clothing, etc. clear during operation. Do not operate
the door unless all guards and covers are in place.
Le système contient des machines tournantes dangereuses! Gardez les mains, les vêtements, etc. dégagés pendant le
fonctionnement. N'utilisez pas la porte tant que tous les protecteurs et couvercles ne sont pas en place.
WARNING/AVERTISSEMENT
Two copies of item 4501-6312 (Moving Door Warning Label) are supplied with the door. One must be applied inside the door
opening. The other must be applied outside the door opening.
Deux exemplaires de l'article 4501-6312 (étiquette d'avertissement de mouvement de porte) sont fournis avec la porte. Un doit
être appliqué à l'intérieur de l'ouverture de la porte. L'autre doit être appliqué à l'extérieur de l'ouverture de la porte.
PROPOSITION 65 WARNING
California Proposition 65 Warning: This product can expose you to chemicals, including lead, which is known to the State of
California to cause cancer or birth defects or other reproductive harm.
For more information, go to www.p65warnings.ca.gov/furniture.