RollSeal RS-500M User manual

4801-9003B 8 September 20211
RS-500M/RS-600M Intrinsically Safe
Barrier Door Installation and Operation
Manual

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Intrinsically Safe Barrier Door Installation and Operation Manual
Section 1: Introduction...........................................................................................................................................
Section 1.1: Definitions of Informational Headings...........................................................................................................................
Section 1.2: Scope of Manual..............................................................................................................................................................
Section 1.3: Limited Warranty.............................................................................................................................................................
Section 1.4: Component Overviews....................................................................................................................................................
Section 1.4.1: RS-500M/RS-600M ISB Door.............................................................................................................................................
Section 1.4.2: SC-325M/SC-650M ISB Smart Controller..........................................................................................................................
Section 1.5: Specifications...................................................................................................................................................................
Section 1.6: Dimensions and Installation Requirements...................................................................................................................
Section 1.6.1: RS-500M ISB Door.............................................................................................................................................................
Section 1.6.2: RS-600M ISB Door.............................................................................................................................................................
Section 1.6.3: SC-325M ISB/SC-650M ISB Smart Controller....................................................................................................................
Section 2: Installation.............................................................................................................................................
Section 2.1: Preliminary Steps............................................................................................................................................................
Section 2.2: Adjust Framing and/or Clear Opening............................................................................................................................
Section 2.3: Assemble Tracks (if Over 13' Tall)...................................................................................................................................
Section 2.4: Connect Tracks to Head Unit..........................................................................................................................................
Section 2.5: Mount Door to Clear Opening.........................................................................................................................................
Section 2.6: Mount Smart Controller..................................................................................................................................................
Section 2.7: Switches...........................................................................................................................................................................
Section 2.8: Connect Infrared Safety Beam System...........................................................................................................................
Section 2.9: Power................................................................................................................................................................................
Section 2.10: Motor Crank Handle.......................................................................................................................................................
Section 2.11: Prepare for Operation....................................................................................................................................................
Section 3: Operation...............................................................................................................................................
Section 3.1: External Switch and Smart Controller............................................................................................................................
Section 3.2: Home and Leading Edge Switch.....................................................................................................................................
Section 3.3: Infrared Safety Beam.......................................................................................................................................................
Section 3.4: Electrical Disconnect.......................................................................................................................................................
Section 3.5: Communication Between Smart Controller and Door..................................................................................................
Section 3.6: Smart Controller User Interface......................................................................................................................................
Section 3.6.1: Overview...........................................................................................................................................................................
Section 3.6.2: Display Indicator Readings..............................................................................................................................................
Section 3.7: Configuration...................................................................................................................................................................
Section 3.7.1: Program Mode..................................................................................................................................................................
Section 3.7.2: Open and Close Speeds....................................................................................................................................................
Section 3.7.3: Deceleration Range..........................................................................................................................................................
Section 3.7.4: Open and Closed Limits...................................................................................................................................................
Section 3.8: Jog Mode..........................................................................................................................................................................
Section 3.9: Door Activation Inputs.....................................................................................................................................................
Section 3.9.1: Directional Switch............................................................................................................................................................
Section 3.9.2: Manual Switch..................................................................................................................................................................
Section 3.9.3: Timed Switch....................................................................................................................................................................
Section 3.10: Relay Outputs.................................................................................................................................................................
Section 4: Maintenance...........................................................................................................................................
Section 4.1: Cleaning and Adjustment................................................................................................................................................
Section 4.1.1: Cleaning Panels and (if Present) Window.......................................................................................................................
Section 4.1.2: Adjusting Panels and Tension Pipes................................................................................................................................
Section 4.2: Component Replacement...............................................................................................................................................
Section 4.2.1: Panels...............................................................................................................................................................................
Section 4.2.2: Hook-and-Loop Seal.........................................................................................................................................................
Table of Contents
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Intrinsically Safe Barrier Door Installation and Operation Manual
Section 5: Troubleshooting......................................................................................................................................
Section 5.1: Manual Operation Via Crank Handle...............................................................................................................................
Section 5.2: P12 Input Status Indicators.............................................................................................................................................
Section 5.3: Error Codes and Recommended Actions........................................................................................................................
Section 5.4: Drive Board Diagnostic LEDs...........................................................................................................................................
Section 5.4.1: Door Idle............................................................................................................................................................................
Section 5.4.2: Door Moving......................................................................................................................................................................
Section 5.5: Testing Brake Relay..........................................................................................................................................................
Section 6: Diagrams................................................................................................................................................
Section 6.1: Door Internal Wiring........................................................................................................................................................
Section 6.2: Smart Controller..............................................................................................................................................................
Section 6.2.1: Layout...............................................................................................................................................................................
Section 6.2.2: Internal Wiring..................................................................................................................................................................
Section 6.2.3: Interlocking Two Doors.....................................................................................................................................................
Section 6.2.4: Connecting Two-Button Switches....................................................................................................................................
Section 6.2.5: Connecting Other Switches..............................................................................................................................................
Section 6.2.6: Connecting Remote Receiver...........................................................................................................................................
Section 7: Accessories.............................................................................................................................................
Section 7.1: Passive Infrared Motion Sensor.......................................................................................................................................
Section 7.2: Wave Close-Proximity Sensor..........................................................................................................................................
Section 7.3: Large Door Motion Sensor...............................................................................................................................................
Section 7.4: One-Button Control Station............................................................................................................................................
Section 7.5: Two-Button Control Station With Key Lock....................................................................................................................
Section 7.6: Pull-Cord Switch..............................................................................................................................................................
Section 7.7: Remote Receiver and Transmitter...................................................................................................................................
Section 7.8: Auxiliary Power Supply....................................................................................................................................................
Section 8: Replacement Parts..................................................................................................................................
Section 8.1: General.............................................................................................................................................................................
Section 8.2: Smart Controller..............................................................................................................................................................
Section 9: Warnings/Avertissements.........................................................................................................................
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Table of Contents (Continued)

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Intrinsically Safe Barrier Door Installation and Operation Manual
Section 1.1: Definitions of Informational Headings
• DANGER: This heading indicates noncompliance with the stated information will lead to serious injury or death.
• WARNING: This heading indicates noncompliance with the stated information may lead to serious injury or death.
• CAUTION: This heading indicates noncompliance with the stated information may lead to minor or moderate injury.
• NOTICE: This heading draws attention to specific information.
Section 1.2: Scope of Manual
Section 1: Introduction
NOTICE: This document is subject to change without notice. The latest version is maintained at rollseal.net/rollseal-technicals/.
This manual describes the following aspects of the RS-500M ISB/RS-600M ISB automated door:
1. Installation of the door and its components.
2. Operation of the door and the SC-325M ISB/SC-650M ISB controller (henceforth referred to as the "Smart Controller"),
including activation methods and program configuration.
3. Maintenance, including cleaning, adjustment, and replacement of various components.
4. Troubleshooting, including diagnostic indicators and corresponding recommended actions.
5. Diagrams of the door and its components.
6. Accessory components, mostly including auxiliary activation options.

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Intrinsically Safe Barrier Door Installation and Operation Manual
Section 1.3: Limited Warranty
RollSeal, a division of HH Technologies, Inc., warrants the RollSeal Door ("the Product") to be free from defects in material and/or
workmanship for a period of either (a) one year from the date of invoice or (b) 100,000 cycles, whichever comes first, provided the
Product is installed and used in strict accordance with oicial documentation. Liability is limited to the sale price of the Product
or, at RollSeal's discretion, to the replacement of the Product upon its return.
This Limited Warranty excludes any labor, equipment, transportation, and/or service expenses that may be required to remedy the
warranted defect(s); all such charges must be funded by the purchaser. Neither the Product nor any of its component parts are to
be returned for repair or replacement until they have been inspected and/or a Return Goods Authorization (RGA) number has been
issued.
Complaints are to be directed first to the authorized distributor who sold the Product. If satisfaction is not obtained and/or the
distributor cannot be contacted, contact the Warrantor listed below, directed to the attention of "Customer Service Manager".
This Limited Warranty is void if (a) the Product and/or any of its component parts are found to have been misused, abused, or
otherwise tampered with by unqualified personnel; (b) any of the Product's component parts have been replaced by anything
other than authorized RollSeal replacement parts; (c) the Product has been modified in any way other than oicially sanctioned
upgrades made by qualified personnel using authorized RollSeal accessories; (d) the Product has not been appropriately
registered by its original purchaser; and/or (e) the customer cannot provide proof of purchase indicating them to be the Product's
original owner.
This Limited Warranty is made solely to the original purchaser of the Product. It cannot be transferred.
This Limited Warranty is in lieu of any and all other representations and/or warranties, expressed or implied, including any implied
warranty of merchantability and/or fitness for a particular purpose. The remedy set forth by this Limited Warranty shall be the
exclusive remedy available to any entity. No entity has the authority to bind RollSeal to any representation or warranty other
than this Limited Warranty. RollSeal shall not be liable for any damages or losses resulting from any application of the Product or
caused by any defect, failure, or malfunction of the Product.
This Limited Warranty gives you specific legal rights. You may have additional rights, as some areas do not allow the exclusion or
limitation of incidental or consequential damages. The above limitation or exclusion may therefore not apply to you.
Warrantor: HH Technologies (d.b.a. RollSeal)
Address: 1733 County Road 68; Bremen, AL 35033
Phone: [phone]
Email: customerservic[email protected]

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Intrinsically Safe Barrier Door Installation and Operation Manual
Specification RS-500M ISB RS-600M ISB
Smart Controller Part Number Varies 6607-8303; 6607-8304
Smart Controller Model SC-325M ISB SC-650M ISB
Power Supply 115VAC; 50/60 Hz; Single-Phase (Max 8' W)
or 230VAC; 50/60 Hz; Single-Phase (Any Size) 230VAC; 50/60 Hz; Single-Phase
Temperature Range 32°F to 115°F (0°C to 46°C) 32°F to 115°F (0°C to 46°C)
Input 10A at 115VAC; Single-Phase
or 6A at 230VAC; Single-Phase 8A at 230VAC; Single-Phase
Operational Power 3A at 115VAC; Single-Phase
or 1.5A at 230VAC; Single-Phase 3A at 230VAC; Single-Phase
Standby Power 0.2A at 115VAC; Single-Phase
or 0.1A at 230VAC; Single-Phase 0.1A at 230VAC; Single-Phase
Section 1.4.1: RS-500M ISB/RS-600M ISB Door
The RollSeal Intrinsically Safe Barrier (ISB) automated fabric roll-up door is designed to separate diering environments. It is used
in Class I Division 2 applications, including industrial finishing. The RS-500M ISB door is manufactured up to 12' W x 12' H, and has
a maximum speed of 18" per second; the RS-600M ISB door is manufactured up to 24' W x 24' H, and has a maximum speed of 48"
per second (depending on the size).
All doors have a fabric panel that consists of three layers of industrial-grade material. A dead air space between these layers
creates unrivaled separation and insulation between the environments inside and outside the door.
Section 1.4.2: SC-325M ISB/SC-650M ISB Smart Controller
The Smart Controller is manufactured specifically for the RollSeal automated door (SC-325M ISB for the RS-500M ISB;
SC-650M ISB for the RS-600M ISB). It uses internal safety devices, in conjunction with components of the door assembly, to open
and close the door automatically. The Smart Controller can also manage the opening and closing speeds of the door, count
the number of cycles the door has performed, and provide status information for remotely monitoring the door's position.
Furthermore, the Smart Controller can incorporate several auxiliary devices to improve the operation of the door; four dimples to
help drill holes for additional inputs are located at the bottom of the enclosure.
1. Integrated sensors can detect the presence of personnel and/or machinery requiring passage through the door.
2. Integrated auxiliary lights and/or audible alarms can be used to indicate the opening or closing of the door.
3. Auxiliary inputs (sold separately) can operate the door remotely. See Section 7 for details.
Section 1.4: Component Overviews
Section 1.5: Specifications
NOTICE: See the appropriate cut sheet at rollseal.net/rollseal-technicals/ for further specifications.

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Intrinsically Safe Barrier Door Installation and Operation Manual
Section 1.6: Dimensions and Installation Requirements
Installation Specifications
Door Size Personnel Equipment Tools PPE Time
Up to 6' W x 9' H 2 - Forkli
- Ladder - Standard Hand Tools
(Drill, Wrenches, Level, etc.)
- Glasses
- Gloves
- Boots
- Hard Hat
~ 4 Hours
Between 6' W and 12' W
(Any Height) 3
- Forkli
- Scissor Li
- Ladder
~ 6 Hours
Section 1.6.1: RS-500M ISB Door

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Intrinsically Safe Barrier Door Installation and Operation Manual
Installation Specifications
Door Size Personnel Equipment Tools PPE Time
Up to 8’ W x 8’ H 2 Ladder
- Standard Hand Tools
(Drill, Wrenches, Level, etc.)
- Glasses
- Gloves
- Boots
- Hard Hat
~ 2 Hours
12' W x 12' H 3
16' W x 16' H 3 - Ladder
- Scissor Li ~ 4 Hours
24' W x 24' H 4 - Ladder
- 2 Scissor Lis ~ 6 Hours
Section 1.6.2: RS-600M ISB Door

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Intrinsically Safe Barrier Door Installation and Operation Manual
Section 1.6.3: SC-325M ISB/SC-650M ISB Smart Controller

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Intrinsically Safe Barrier Door Installation and Operation Manual
Section 2: Installation
Section 2.2: Adjust Framing and/or Clear Opening
1. Using the appropriate diagram in Section 1.6, determine the required width and height of the clear opening. If necessary,
adjust the dimensions of the mounting posts and/or framing members to suit the dimensions of the door.
2. The framing material must provide adequate support for screws. Ensure the mounting posts and/or framing members are
positioned so the screw holes in the outer flanges of the vertical tracks will align with them.
3. Ensure there is adequate space for the motor and Smart Controller.
4. Allow at least 12" (ideally 18") of clearance above the head unit.
5. Allow at least 6" of clearance on the outside of each track.
6. Ensure the top screw holes in the head unit will overlap and fit flush with the framing.
7. Ensure the screw holes in the vertical tracks align with the framing. The predrilled screw holes in the inner and outer flanges
will serve as attachment points when the assembly is mounted.
Read this manual in its entirety before beginning the procedure. Inspect the contents of the shipping crate for damaged, loose, or
missing components. If any components are damaged, loose, or missing, contact your RollSeal distributor immediately.
Section 2.1: Preliminary Steps