RollSeal RS-600 Series User manual

4801-5181 Revision A
RS-600 High-Temperature Oven Door
Installation Manual
1

4801-5181 Revision A2
RS-600 High-Temperature Oven Door Installation Manual
Section 1: Introduction..............................................................................................................................................
Section 1.1: Scope.................................................................................................................................................................................
Section 1.2: Definitions of Informational Headings.............................................................................................................................
Section 1.3: Warnings and Notice.........................................................................................................................................................
Section 1.4: Limited Warranty...............................................................................................................................................................
Section 1.5: Specifications....................................................................................................................................................................
Section 1.6: Component Call-outs........................................................................................................................................................
Section 2: Procedure.................................................................................................................................................
Section 2.1: Installation Requirements................................................................................................................................................
Section 2.2: Adjust Framing Members and/or Clear Opening..............................................................................................................
Section 2.3: Connect Tracks to Head Unit............................................................................................................................................
Section 2.4: Install Door.........................................................................................................................................................................
Section 2.4.1: Up to 6' (W) x 9' (H).....................................................................................................................................................
Section 2.4.2: Between 6' (W) and 12' (W)........................................................................................................................................
Section 2.4.3: Between 12' (W) and 16' (W)......................................................................................................................................
Section 2.5: Level Door Assembly, Then Fasten Screws at Attachment Points..................................................................................
Section 2.6: Install Inside Seal..............................................................................................................................................................
Section 2.7: Install and Configure Jacksha Operator........................................................................................................................
Section 2.7.1: Remove Right Safety Bracket (Safety Bracket A).....................................................................................................
Section 2.7.2: Install Motor...............................................................................................................................................................
Section 2.7.3: Install Spreader Bar, Sprockets, Chain, and Guard.................................................................................................
Section 2.7.4: Remove Le Safety Bracket (Safety Bracket B)........................................................................................................
Section 2.7.5: Adjust Limit Switches.................................................................................................................................................
Section 2.7.6: Jacksha Operator Wiring Diagram.........................................................................................................................
Section 2.7.7: Install Safety Beams..................................................................................................................................................
Section 2.7.8: Wire Safety Beams.....................................................................................................................................................
Table of Contents
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4801-5181 Revision A3
RS-600 High-Temperature Oven Door Installation Manual
Section 1.2: Definitions of Informational Headings
DANGER: This heading indicates noncompliance with the stated information will lead to serious injury or
death.
WARNING: This heading indicates noncompliance with the stated information may lead to serious injury or
death.
CAUTION: This heading indicates noncompliance with the stated information may lead to minor or moderate
injury.
NOTICE: This heading draws attention to specific information.
Section 1.1: Scope
Section 1: Introduction
This manual describes the installation of the RS-600 High-Temperature Oven Door. Dierent procedures are required
for doors up to 6' (W) x 9' (H); between 6' (W) and 12' (W); and between 12' (W) and 16' (W).
WARNING
Disconnect all power sources before installing this equipment.
WARNING
Only qualified personnel familiar with the construction and operation of this equipment and the hazards
involved are to install, adjust, and/or service this equipment. Read and understand this manual in its
entirety before proceeding.
WARNING
The voltages in the power cables and certain parts of the drive may result in death or serious injury. If the
drive has been used, it must be isolated for [5] minutes before any work commences.
Section 1.3: Warnings and Notice
WARNING
The door assembly contains dangerous rotating machinery! Keep hands, clothing, etc. clear during
operation. Do not operate the door unless all guards and covers are in place.

4801-5181 Revision A4
RS-600 High-Temperature Oven Door Installation Manual
WARNING
All wiring must be in accordance with national electrical codes as well as any applicable local codes.
WARNING
The installer is responsible for complying with all relevant regulations (e.g. wiring and accident
prevention). Particular attention must be paid to the cross-sectional areas of conductors, the selection of
fuses and other electrical protection, and the use of protective ground/earth connections.
WARNING
Drives are intended as components for incorporation into electrical control systems or machines. It is the
responsibility of the installer to ensure the drive is installed safely and in accordance with any regulations
which apply to the end product at the place of use (e.g. safety or electromagnetic compatibility). To ensure
mechanical safety, additional safety devices such as electromechanical interlocks may be required.
NOTICE
Item 4501-6312 (Warning Moving Door Label) is supplied with the door. It must be applied upon
installation of the door assembly.

4801-5181 Revision A5
RS-600 High-Temperature Oven Door Installation Manual
Section 1.4: Limited Warranty
All products are warranted to be free from defects in material and workmanship for a period of one [1] year or 40,000
cycles (whichever comes first) from the date of purchase if installed and used in strict accordance with the installation
instructions. Liability is limited to the sale price of any products proven to be defective or (at the manufacturer's
discretion) to the replacement of such products upon their return. No products are to be returned to the manufacturer
until they have been inspected and/or a return-goods authorization (RGA) number has been issued.
All complaints should be directed first to the authorized distributor who sold the product. If satisfaction is not
obtained or the name of the distributor is not known, contact the manufacturer listed below, directed to the attention
of "Customer Service Manager".
This limited warranty is expressly in lieu of any and all representations and warranties expressed or implied, including
any implied warranty of merchantability or fitness for a particular purpose. The remedy set forth in this limited
warranty shall be the exclusive remedy available to any person. No person has authority to bind the manufacturer
to any representation or warranty other than this limited warranty. The manufacturer shall not be liable for any
consequential damages resulting from the use of our products or caused by any defect, failure, or malfunction of our
products. Note that some areas do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights. You may have additional rights that vary from area to area.
Warrantor:
RollSeal
1733 County Road 68
Bremen, AL 35033
256-287-7000

4801-5181 Revision A6
RS-600 High-Temperature Oven Door Installation Manual
Section 1.5: Specifications
Type D6 (RS-600)
Application High-Temperature Oven
Temperature Range Up to 500°F (260°C)
Dierential Pressure -0.05" to -0.1" in Water Column
Seal Type Industrial Hook and Loop
Drive Type Jacksha Gear Head Operator
Drive Mounting Side Right of Hood (Standard)
Speed 6" Per Second
Input Voltage 1 PH: 115/208/230; 3 PH: 230/460
Input Current 1 PH: 8.6/4.1/4.1; 3 PH: 2.2/1.1
Motor Frequency 50Hz or 60Hz
Phase 1 PH or 3 PH
Manual Override Chain Hoist
Ratio 1:1
Horsepower 1/2 HP
Flame Resistance FTNS 191A/M5903.1
Drive Mounting Orientation Hood Mount
Drive Attachment Chain-Driven
Safety Beams Standard (Monitored)
Brake Mechanical
Frame Material G90 Galvanized
Tension Pipe Impact-Resistant G90 Galvanized
Panel Material Fiberglass/Satin Weave
Standard Switch 3-Position (Open/Close/Stop)

4801-5181 Revision A7
RS-600 High-Temperature Oven Door Installation Manual
Section 1.6: Component Call-outs
Inside Tension Pipe
Sealing Flap
Back Panel
Center Panel
Front Panel
Outside Tension Pipe
Loop
Top Bar #8 x 1/2" Pan-Head
Screw (Typical)
Panel Retention
Plate (Front Bar)
Front Panel
Loops
Retention Panel
Back Plate
Center Panel Back Panel
Drive Pipe

4801-5181 Revision A8
RS-600 High-Temperature Oven Door Installation Manual
Section 2: Procedure
Section 2.1: Installation Requirements
Door Size Personnel Equipment Tools PPE Installation
Time
Up to
6' (W) x 9' (H) 2- Forkli - Ladder - Standard Hand Tools
(Drill, Screwdrivers,
Wrenches, Level, etc.)
- Chain Breaker - Glasses
- Gloves
- Boots
- Hard Hat
~ 4 Hours
Between 6' (W)
and 12' (W)
(Any Height)
3
- Forkli
- Scissor Li
- Ladder
~ 6 Hours
Between 12' (W)
and 16' (W)
(Any Height)
4
- Forkli
- [2] Scissor Lis
- Ladder
- Standard Hand Tools
- Reciprocating Saw
- Chain Breaker
~ 8 Hours

4801-5181 Revision A9
RS-600 High-Temperature Oven Door Installation Manual
Section 2.2: Adjust Framing Members and/or Clear Opening
NOTICE: Use Figures 1.1-1.3 to determine the appropriate width and height.
1. Determine the required dimensions of the clear opening, then adjust the mounting posts and/or framing members
accordingly.
2. Ensure the framing material will provide adequate support for the mounting screws.
3. Ensure the screw holes in the inner and outer flanges of the tracks align with the mounting posts and framing
members.
4. Ensure there is adequate space for the jacksha operator, which will be installed later in the procedure.
NOTICE: Allow a minimum of 12" (ideally 18") of clearance above the head unit for future panel maintenance and/or
replacement.
Figure 1.1: Door Dimensions

4801-5181 Revision A10
RS-600 High-Temperature Oven Door Installation Manual
A B C D
Standard Metric Standard Metric Standard Metric Standard Metric
36" 914 mm 48" 1,219 mm 64-3/8" 1,635 mm 69" 1,753 mm
48" 1,219 mm 60" 1,524 mm 76-3/8" 1,940 mm 81" 2,057 mm
60" 1,524 mm 72" 1,829 mm 88-3/8" 2,245 mm 93" 2,362 mm
72" 1,829 mm 84" 2,134 mm 100-3/8" 2,450 mm 105" 2,667 mm
78" 1,981 mm 90" 2,286 mm 106-3/8" 2,702 mm 111" 2,819 mm
84" 2,134 mm 96" 2,438 mm 112-3/8" 2,854 mm 117" 2,872 mm
96" 2,438 mm 108" 2,743 mm 124-3/8" 3,159 mm 129" 3,277 mm
108" 2,743 mm 120" 3,048 mm 136-3/8" 3,464 mm 141" 3,581 mm
120" 3,048 mm 132" 3,353 mm 148-3/8" 3,769 mm 153" 3,886 mm
132" 3,353 mm 144" 3,658 mm 160-3/8" 4,074 mm 165" 4,191 mm
144" 3,658 mm 156" 3,962 mm 172-3/8" 4,378 mm 177" 4,496 mm
156" 3,962 mm 168" 4,267 mm 184-3/8" 4,683 mm 177" 4,496 mm
168" 4,267 mm 180" 4,572 mm 196-3/8" 4,988 mm 201" 5,105 mm
180" 4,572 mm 192" 4,877 mm 208-3/8" 5,293 mm 213" 5,410 mm
E F G
Standard Metric Standard Metric Standard Metric
72" 1,829 mm 84" 2,134 mm 107-3/4" 2,737 mm
78" 1,981 mm 90" 2,286 mm 113-3/4" 2,889 mm
84" 2,134 mm 96" 2,438 mm 119-3/4" 3,042 mm
96" 2,438 mm 108" 2,743 mm 131-3/4" 3,347 mm
108" 2,743 mm 120" 3,048 mm 143-3/4" 3,651 mm
120" 3,048 mm 132" 3,353 mm 155-3/4" 3,956 mm
132" 3,353 mm 144" 3,658 mm 167-3/4" 4,261 mm
144" 3,685 mm 156" 3,962 mm 179-3/4" 4,566 mm
156" 3,962 mm 168" 4,267 mm 191-3/4" 4,871 mm
168" 4,267 mm 180" 4,572 mm 203-3/4" 5,175 mm
180" 4,572 mm 192" 4,877 mm 215-3/4" 5,480 mm
Figure 1.2: Door Width
Figure 1.3: Door Height

4801-5181 Revision A11
RS-600 High-Temperature Oven Door Installation Manual
Section 2.3: Connect Tracks to Head Unit
NOTICE: Each end of the head unit has a U-shaped plate that fits inside each track. The U-shaped plate has [4] bolt
holes ([2] on the inside flanges and [2] on the outside flanges) which match the bolt holes on the tracks.
1. Arrange the head unit (horizontal member), the le track assembly (le vertical member), and the right track
assembly (right vertical member) on the ground in front of the clear opening with the curtain side of each facing
down.
2. Align the tracks with the corresponding U-shaped plates on the head unit.
3. Slide the tracks onto the outsides of the U-shaped plates.
4. Insert the bolts through the bolt holes, then install the nuts. Ensure the fasteners are tightened securely.
Figure 2: Track Installation

4801-5181 Revision A12
RS-600 High-Temperature Oven Door Installation Manual
Section 2.4: Install Door
Section 2.4.1: Up to 6' (W) x 9' (H)
NOTICE: Installing an oven door assembly up to 6' (W) x 9' (H) requires at least [2] personnel as well as a forkli.
1. Ensure the overall height and width of the clear opening meet the requirements.
2. Ensure the door opening and frame are plumb and square.
3. Center the door assembly with the clear opening. Align the bottom of each vertical member with the respective
framing boards and posts of the clear opening.
4. Position the personnel and equipment on each side of the door assembly.
NOTICE: Ensure the vertical members are aligned so their inner and outer flanges will exactly overlap the support
framing or posts when the door assembly is raised into position.
5. Slowly raise the door assembly from the top.
6. Lean the door assembly upright against the oven frame.
7. Ensure the gasket material is made flat before installing the mounting hardware (see Figure 15 on Page 20).
8. Carefully press the flanges of the door assembly against the flanges of the support framing or posts.
Clear Opening
Figure 3: Door Raised From
Floor to Clear Opening

4801-5181 Revision A13
RS-600 High-Temperature Oven Door Installation Manual
Section 2.4.2: Between 6' (W) and 12' (W)
NOTICE: Installing an oven door assembly between 6' (W) and 12' (W) requires at least [3] personnel, a forkli, and a
scissor li.
1. Center the pallet and the head unit in front of the clear opening, leaving enough space for a forkli to operate
between the clear opening and the head unit.
2. Ensure the head unit is centered on the pallet so its weight is distributed evenly.
3. With the forkli positioned between the head unit and the clear opening, use the forkli to pick up the pallet and
the head unit.
4. Slide the head unit onto the forks and o the pallet, then remove the pallet from the installation area.
5. With the head unit raised o the ground, connect the tracks to the head unit according to Section 2.3.
6. Position the scissor li in front of the door assembly, ensuring the platform is aligned with the assembly.
7. Use the forkli to raise the door assembly until it is flush with the scissor li platform.
WARNING: Pay close attention to the orientation and position of the door assembly.
8. With one technician operating the scissor li and one positioned at each track of the door assembly, begin to slide
the door assembly o the forkli and onto the scissor li. Once this is done, move the forkli to a safe location
away from the installation area.
9. Use the scissor li to move the door assembly toward the clear opening, ensuring the assembly is centered with
the opening.
10. Once the door assembly has been centered with the clear opening and all personnel are in position (on the scissor
li and at each track), begin tilting the door assembly until it is in a standing position.
11. Once the door assembly is in a standing position on the scissor li, use the scissor li to raise the assembly 6" o
the ground, then move it into position against the clear opening.
WARNING: Ensure the area is clear before lowering the door assembly.
12. Lower the door assembly until the tracks meet the ground, then push the assembly until it is flush against the
clear opening.
13. Ensure the gasket material secured to the backs of the track flanges is made flat before installing the mounting
hardware (see Figure 15 on Page 20).
14. Fasten the door to the clear opening according to Section 2.5.

4801-5181 Revision A14
RS-600 High-Temperature Oven Door Installation Manual
Figures 4.1/4.2: Head Unit Lied 3' O Ground to Allow Track Installation
3'
Figure 5: Scissor Li Being Position to Transfer Door From Forkli

4801-5181 Revision A15
RS-600 High-Temperature Oven Door Installation Manual
Figure 6: Scissor Li Centered at Clear Opening and Ready to Begin Raising Door to Standing Position
Figure 7: Door Raised to Standing Position and Being Made Flush With Clear Opening

4801-5181 Revision A16
RS-600 High-Temperature Oven Door Installation Manual
Section 2.4.3: Between 12' (W) and 16' (W)
NOTICE: Installing an oven door assembly between 12' (W) and 16' (W) requires at least [4] personnel, a forkli, [2]
scissor lis, and a reciprocating saw.
1. Center the pallet and the head unit in front of the clear opening, leaving enough space for a forkli to operate
between the clear opening and the head unit.
2. Ensure the head unit is centered on the pallet so its weight is distributed evenly.
3. With the forkli positioned between the head unit and the clear opening, use the forkli to raise the pallet and the
head unit 3' o the ground.
4. Use a reciprocating saw to cut the length of each end o the pallet so 4' of the head unit overlaps the pallet on
each side
5. Use the forkli to move the head unit on the pallet closer to the clear opening.
6. Connect the tracks to the head unit according to Section 2.3.
WARNING: Pay close attention to the orientation and position of the door assembly.
7. Position the scissor lis on each side of the forkli, in line with the overlapping head unit where the pallet was cut.
8. Use the forkli to raise the door assembly until it is flush with the platforms of the scissor lis.
9. Lower the head unit onto the scissor lis. With one technician operating each scissor li and one positioned at
each track of the door assembly, begin to slide the door assembly o the forkli and onto the scissor li. Once this
is done, move the forkli to a safe location away from the installation area.
10. Use the scissor lis to move the door assembly toward the clear opening, ensuring the assembly is centered with
the opening.
11. Once the door assembly has been centered with the clear opening and all personnel are in position (on the scissor
li and at each track), begin tilting the door assembly until it is in a standing position.
12. Once the door assembly is in a standing position on the scissor li, use the scissor li to raise the assembly 6" o
the ground, then move it into position against the clear opening.
WARNING: Ensure the area is clear before lowering the door assembly.
13. Lower the door assembly until the tracks meet the ground, then push the assembly until it is flush against the
clear opening.
14. Ensure the gasket material secured to the backs of the track flanges is made flat before installing the mounting
hardware (see Figure 15 on Page 20).
15. Fasten the door to the clear opening according to Section 2.5.

4801-5181 Revision A17
RS-600 High-Temperature Oven Door Installation Manual
Figure 8: Door Raised 3' O Ground to Allow Pallet
to Be Cut Using Reciprocating Saw
Figure 9: Pallet Cut So 4' of Head Unit Overlaps
Each Side; Tracks Installed
Figure 10: Scissor Lis Being Position to Transfer Door from Forkli
3'
4'

4801-5181 Revision A18
RS-600 High-Temperature Oven Door Installation Manual
Figure 11: Forkli and Pallet Removed from Area; Scissor Lis and Door Being Centered at Clear Opening
Figure 12: Door Raised to Standing Position; Being Made Flush with Clear Opening

4801-5181 Revision A19
RS-600 High-Temperature Oven Door Installation Manual
Section 2.5: Level Door Assembly, Then Fasten Screws at Attachment Points
1. Fasten a Tek screw into one of the upper flange attachment points.
2. With one side of the door attached to the clear opening and a technician on the other side, level the head unit.
3. Once the head unit is level, fasten Tek screws through the upper and lower flanges on the head unit. This will
secure the top of the door to the clear opening.
4. Square the tracks with the head unit and ensure they are level, then fasten Tek screws through the flanges on the
sides of the door assembly. Tighten all screws securely.
5. Finally, drill a 1/4" hole and install the hammer-set anchors through the le track, then do the same on the right
track.
1" (2.54 cm)
Pre-Drilled Holes
for Flange Attachment
Pre-Drilled Holes for
Flange Attachment
1-1/4" (3.17 cm)
Hammer-Set
Anchors
Figure 13: Drill 1/4" Hole to Install
Hammer Set Anchors on Tracks
Figure 14: Pre-Drilled Holes

4801-5181 Revision A20
RS-600 High-Temperature Oven Door Installation Manual
Section 2.6: Install Inside Seal
NOTICE: In order to properly seal the door, the inside seal must be secured to the front wall of the oven. The door is
oversized 6" on each side to accommodate the inside seal. The seal both prevents hot air from escaping while under
positive pressure and prevents the door tracks from overheating due to exposure to heated air inside the oven.
1. Pull the pre-installed sealing flap out of the track cavity and stretch it over the rear track flange.
2. Position [1] of the metal strips along the top of the sealing flap.
3. With the strip positioned approximately 1/2" from the edge of the flap, secure the strip using pan-head screws in
the pre-punched holes.
4. Secure all metal strips to the front panel of the oven, ensuring the sealing flap is tight.
Figure 15: Installation of Inside Seal and Metal Strips
Gasket Material
3"-Wide Poly
Loop
4"-Wide Poly Loop
Sealing Flap
(Behind Floating Seal)
Pan-Head
Screws
Metal
Strip
Oven Panel