RollSeal RS-600 Series User manual

4801-5181 Revision A
RS-600 High-Temperature Oven Door
Installation Manual
1

4801-5181 Revision A2
RS-600 High-Temperature Oven Door Installation Manual
Section 1: Introduction..............................................................................................................................................
Section 1.1: Scope.................................................................................................................................................................................
Section 1.2: Definitions of Informational Headings.............................................................................................................................
Section 1.3: Warnings and Notice.........................................................................................................................................................
Section 1.4: Limited Warranty...............................................................................................................................................................
Section 1.5: Specifications....................................................................................................................................................................
Section 1.6: Component Call-outs........................................................................................................................................................
Section 2: Procedure.................................................................................................................................................
Section 2.1: Installation Requirements................................................................................................................................................
Section 2.2: Adjust Framing Members and/or Clear Opening..............................................................................................................
Section 2.3: Connect Tracks to Head Unit............................................................................................................................................
Section 2.4: Install Door.........................................................................................................................................................................
Section 2.4.1: Up to 6' (W) x 9' (H).....................................................................................................................................................
Section 2.4.2: Between 6' (W) and 12' (W)........................................................................................................................................
Section 2.4.3: Between 12' (W) and 16' (W)......................................................................................................................................
Section 2.5: Level Door Assembly, Then Fasten Screws at Attachment Points..................................................................................
Section 2.6: Install Inside Seal..............................................................................................................................................................
Section 2.7: Install and Configure Jacksha Operator........................................................................................................................
Section 2.7.1: Remove Right Safety Bracket (Safety Bracket A).....................................................................................................
Section 2.7.2: Install Motor...............................................................................................................................................................
Section 2.7.3: Install Spreader Bar, Sprockets, Chain, and Guard.................................................................................................
Section 2.7.4: Remove Le Safety Bracket (Safety Bracket B)........................................................................................................
Section 2.7.5: Adjust Limit Switches.................................................................................................................................................
Section 2.7.6: Jacksha Operator Wiring Diagram.........................................................................................................................
Section 2.7.7: Install Safety Beams..................................................................................................................................................
Section 2.7.8: Wire Safety Beams.....................................................................................................................................................
Table of Contents
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4801-5181 Revision A3
RS-600 High-Temperature Oven Door Installation Manual
Section 1.2: Definitions of Informational Headings
DANGER: This heading indicates noncompliance with the stated information will lead to serious injury or
death.
WARNING: This heading indicates noncompliance with the stated information may lead to serious injury or
death.
CAUTION: This heading indicates noncompliance with the stated information may lead to minor or moderate
injury.
NOTICE: This heading draws attention to specific information.
Section 1.1: Scope
Section 1: Introduction
This manual describes the installation of the RS-600 High-Temperature Oven Door. Dierent procedures are required
for doors up to 6' (W) x 9' (H); between 6' (W) and 12' (W); and between 12' (W) and 16' (W).
WARNING
Disconnect all power sources before installing this equipment.
WARNING
Only qualified personnel familiar with the construction and operation of this equipment and the hazards
involved are to install, adjust, and/or service this equipment. Read and understand this manual in its
entirety before proceeding.
WARNING
The voltages in the power cables and certain parts of the drive may result in death or serious injury. If the
drive has been used, it must be isolated for [5] minutes before any work commences.
Section 1.3: Warnings and Notice
WARNING
The door assembly contains dangerous rotating machinery! Keep hands, clothing, etc. clear during
operation. Do not operate the door unless all guards and covers are in place.

4801-5181 Revision A4
RS-600 High-Temperature Oven Door Installation Manual
WARNING
All wiring must be in accordance with national electrical codes as well as any applicable local codes.
WARNING
The installer is responsible for complying with all relevant regulations (e.g. wiring and accident
prevention). Particular attention must be paid to the cross-sectional areas of conductors, the selection of
fuses and other electrical protection, and the use of protective ground/earth connections.
WARNING
Drives are intended as components for incorporation into electrical control systems or machines. It is the
responsibility of the installer to ensure the drive is installed safely and in accordance with any regulations
which apply to the end product at the place of use (e.g. safety or electromagnetic compatibility). To ensure
mechanical safety, additional safety devices such as electromechanical interlocks may be required.
NOTICE
Item 4501-6312 (Warning Moving Door Label) is supplied with the door. It must be applied upon
installation of the door assembly.

4801-5181 Revision A5
RS-600 High-Temperature Oven Door Installation Manual
Section 1.4: Limited Warranty
All products are warranted to be free from defects in material and workmanship for a period of one [1] year or 40,000
cycles (whichever comes first) from the date of purchase if installed and used in strict accordance with the installation
instructions. Liability is limited to the sale price of any products proven to be defective or (at the manufacturer's
discretion) to the replacement of such products upon their return. No products are to be returned to the manufacturer
until they have been inspected and/or a return-goods authorization (RGA) number has been issued.
All complaints should be directed first to the authorized distributor who sold the product. If satisfaction is not
obtained or the name of the distributor is not known, contact the manufacturer listed below, directed to the attention
of "Customer Service Manager".
This limited warranty is expressly in lieu of any and all representations and warranties expressed or implied, including
any implied warranty of merchantability or fitness for a particular purpose. The remedy set forth in this limited
warranty shall be the exclusive remedy available to any person. No person has authority to bind the manufacturer
to any representation or warranty other than this limited warranty. The manufacturer shall not be liable for any
consequential damages resulting from the use of our products or caused by any defect, failure, or malfunction of our
products. Note that some areas do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights. You may have additional rights that vary from area to area.
Warrantor:
RollSeal
1733 County Road 68
Bremen, AL 35033
256-287-7000

4801-5181 Revision A6
RS-600 High-Temperature Oven Door Installation Manual
Section 1.5: Specifications
Type D6 (RS-600)
Application High-Temperature Oven
Temperature Range Up to 500°F (260°C)
Dierential Pressure -0.05" to -0.1" in Water Column
Seal Type Industrial Hook and Loop
Drive Type Jacksha Gear Head Operator
Drive Mounting Side Right of Hood (Standard)
Speed 6" Per Second
Input Voltage 1 PH: 115/208/230; 3 PH: 230/460
Input Current 1 PH: 8.6/4.1/4.1; 3 PH: 2.2/1.1
Motor Frequency 50Hz or 60Hz
Phase 1 PH or 3 PH
Manual Override Chain Hoist
Ratio 1:1
Horsepower 1/2 HP
Flame Resistance FTNS 191A/M5903.1
Drive Mounting Orientation Hood Mount
Drive Attachment Chain-Driven
Safety Beams Standard (Monitored)
Brake Mechanical
Frame Material G90 Galvanized
Tension Pipe Impact-Resistant G90 Galvanized
Panel Material Fiberglass/Satin Weave
Standard Switch 3-Position (Open/Close/Stop)

4801-5181 Revision A7
RS-600 High-Temperature Oven Door Installation Manual
Section 1.6: Component Call-outs
Inside Tension Pipe
Sealing Flap
Back Panel
Center Panel
Front Panel
Outside Tension Pipe
Loop
Top Bar #8 x 1/2" Pan-Head
Screw (Typical)
Panel Retention
Plate (Front Bar)
Front Panel
Loops
Retention Panel
Back Plate
Center Panel Back Panel
Drive Pipe

4801-5181 Revision A8
RS-600 High-Temperature Oven Door Installation Manual
Section 2: Procedure
Section 2.1: Installation Requirements
Door Size Personnel Equipment Tools PPE Installation
Time
Up to
6' (W) x 9' (H) 2- Forkli - Ladder - Standard Hand Tools
(Drill, Screwdrivers,
Wrenches, Level, etc.)
- Chain Breaker - Glasses
- Gloves
- Boots
- Hard Hat
~ 4 Hours
Between 6' (W)
and 12' (W)
(Any Height)
3
- Forkli
- Scissor Li
- Ladder
~ 6 Hours
Between 12' (W)
and 16' (W)
(Any Height)
4
- Forkli
- [2] Scissor Lis
- Ladder
- Standard Hand Tools
- Reciprocating Saw
- Chain Breaker
~ 8 Hours

4801-5181 Revision A9
RS-600 High-Temperature Oven Door Installation Manual
Section 2.2: Adjust Framing Members and/or Clear Opening
NOTICE: Use Figures 1.1-1.3 to determine the appropriate width and height.
1. Determine the required dimensions of the clear opening, then adjust the mounting posts and/or framing members
accordingly.
2. Ensure the framing material will provide adequate support for the mounting screws.
3. Ensure the screw holes in the inner and outer flanges of the tracks align with the mounting posts and framing
members.
4. Ensure there is adequate space for the jacksha operator, which will be installed later in the procedure.
NOTICE: Allow a minimum of 12" (ideally 18") of clearance above the head unit for future panel maintenance and/or
replacement.
Figure 1.1: Door Dimensions

4801-5181 Revision A10
RS-600 High-Temperature Oven Door Installation Manual
A B C D
Standard Metric Standard Metric Standard Metric Standard Metric
36" 914 mm 48" 1,219 mm 64-3/8" 1,635 mm 69" 1,753 mm
48" 1,219 mm 60" 1,524 mm 76-3/8" 1,940 mm 81" 2,057 mm
60" 1,524 mm 72" 1,829 mm 88-3/8" 2,245 mm 93" 2,362 mm
72" 1,829 mm 84" 2,134 mm 100-3/8" 2,450 mm 105" 2,667 mm
78" 1,981 mm 90" 2,286 mm 106-3/8" 2,702 mm 111" 2,819 mm
84" 2,134 mm 96" 2,438 mm 112-3/8" 2,854 mm 117" 2,872 mm
96" 2,438 mm 108" 2,743 mm 124-3/8" 3,159 mm 129" 3,277 mm
108" 2,743 mm 120" 3,048 mm 136-3/8" 3,464 mm 141" 3,581 mm
120" 3,048 mm 132" 3,353 mm 148-3/8" 3,769 mm 153" 3,886 mm
132" 3,353 mm 144" 3,658 mm 160-3/8" 4,074 mm 165" 4,191 mm
144" 3,658 mm 156" 3,962 mm 172-3/8" 4,378 mm 177" 4,496 mm
156" 3,962 mm 168" 4,267 mm 184-3/8" 4,683 mm 177" 4,496 mm
168" 4,267 mm 180" 4,572 mm 196-3/8" 4,988 mm 201" 5,105 mm
180" 4,572 mm 192" 4,877 mm 208-3/8" 5,293 mm 213" 5,410 mm
E F G
Standard Metric Standard Metric Standard Metric
72" 1,829 mm 84" 2,134 mm 107-3/4" 2,737 mm
78" 1,981 mm 90" 2,286 mm 113-3/4" 2,889 mm
84" 2,134 mm 96" 2,438 mm 119-3/4" 3,042 mm
96" 2,438 mm 108" 2,743 mm 131-3/4" 3,347 mm
108" 2,743 mm 120" 3,048 mm 143-3/4" 3,651 mm
120" 3,048 mm 132" 3,353 mm 155-3/4" 3,956 mm
132" 3,353 mm 144" 3,658 mm 167-3/4" 4,261 mm
144" 3,685 mm 156" 3,962 mm 179-3/4" 4,566 mm
156" 3,962 mm 168" 4,267 mm 191-3/4" 4,871 mm
168" 4,267 mm 180" 4,572 mm 203-3/4" 5,175 mm
180" 4,572 mm 192" 4,877 mm 215-3/4" 5,480 mm
Figure 1.2: Door Width
Figure 1.3: Door Height