Rosemor T10i Installation guide

Operation and Maintenance
Instructional Manual
Automatic Travelator/Escalator (Horizontal Only) Deep Cleaner
T10i
ROSEMOR INTERNATIONAL LIMITED
UNIT F MOSES WINTER WAY
WALLINGFORD
OXFORDSHIRE
OX10 9FE
TELEPHONE [phone]
FAX [phone]
[email protected]
www.rosemor.net
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Automatic Travelator Deep Cleaning Machine –T10i V1.0
Created by Rosemor International Ltd Page 2
Rosemor International Ltd reserves the right to make adjustments to the machine and any
documentation. This operation and maintenance instruction manual is intended for service personnel
only!
Preliminary remarks
Safety and reliability are absolutely essential to guarantee a long and trouble-free service life of the ET15
and T10. In order to fulfil these requirements, the operator must obtain sufficient skill in handling the
machine, its maintenance and care. It is therefore vital that the operator receives instruction and training
from Rosemor International Ltd specialists before the cleaning machine is started for the first time.
The present operation and maintenance instruction manual represent additional assistance for the
operator in obtaining the information necessary for correct and safe use of the cleaning machine.
Rosemor International Ltd customer service centre should be informed immediately if some technical fault
in this cleaning machine should occur.
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Automatic Travelator Deep Cleaning Machine –T10i V1.0
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Table of contents Page
1 Safety instructions................................................................................................... 5
1.1 Preliminary remarks ............................................................................................................................ 5
1.2 Owner’s duties..................................................................................................................................... 5
1.3 Intended and specified use.................................................................................................................. 5
1.4 Who may operate the machine? ......................................................................................................... 5
1.5 Safety for the operator......................................................................................................................... 5
1.6 Modifications and changes to the machine ......................................................................................... 6
1.7 General safety instructions .................................................................................................................. 6
1.8 Safety instructions for mains-operated machines ............................................................................... 6
1.9 Information on the warning signs......................................................................................................... 6
1.10 Warning signs and stickers ............................................................................................................... 7
1.11 Product liability................................................................................................................................... 7
1.12 Emissions .......................................................................................................................................... 7
1.13 Sources of danger ............................................................................................................................. 7
1.14 Procedure in case of emergency....................................................................................................... 7
2 Description ............................................................................................................... 8
2.1 Technical data ..................................................................................................................................... 8
2.2 List of reference numbers.................................................................................................................... 9
2.3 Location of components ...................................................................................................................... 10
3 Operation.................................................................................................................11
3.1 Before start-up.................................................................................................................................... 11
3.2 Replacing and Maintaining the T10i Brushes .................................................................................... 11
3.3 Filling the water tanks......................................................................................................................... 11
3.4 Starting the machine......................................................................................................................... 12
3.5 Lowering and Raising the transport wheels..................................................................................... 12
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Automatic Travelator Deep Cleaning Machine –T10i V1.0
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If work on the opened machine within
connected current is absolutely
necessary, such work may be carried out
only by a qualified electrician who is
familiar with all attendant dangers and the
relevant work stipulations (VDE0100).
When work is carried out on machine or
parts when live, only tools specially
intended for this purpose may be used.
1 Safety instructions
1.1 Preliminary remarks
The automatic travelator deep clean machine
T10i was manufactured according to state-of-
the-art technology and in compliance with all
relevant regulations. This, however, does not
guarantee that some other unavoidable dangers
for persons and property can occur. All
personnel working with this machine must
therefore read and follow these operating
instructions, and in particular the safety
regulations, with great care.
These operating instructions must remain at the
machine for use by the operator. Each operator
must receive thorough instruction on handling
and working with the machine.
1.2 Owner’s duties
In accordance with EU directive on the use of
operating equipment 89/655/EEC Art.6(1) and 7
and EU framework directive 89/391/EEC Art.1(1)
and Art. 6(1), the owner of the equipment is
obliged to instruct all persons, particularly with
regard to safety, who will be authorised to work
on assembly, operation, maintenance, repair or
dismantling of the machine.
The owner is also obliged in accordance with EU
directive on the use of operating equipment
89/655/EEC Art.4a to inspect the machine
before start-up, following repair work and
following faults or malfunction.
1.3 Intended and specified use
The automatic travelator deep cleaning machine
T10i is exclusively intended for basic and
maintenance cleaning of indoor and outdoor
escalators. Any use beyond this stipulation must
be considered as contrary to the manufacturer’s
intentions. The manufacturer will not be liable for
any damage resulting from such work; all risk in
this case will be borne exclusively by the
operator. Correct use of the machine also
includes compliance with the conditions of
operation and maintenance stipulated by the
manufacturer.
• The automatic travelator deep cleaning
machine T10i is not intended, nor suitable for
cleaning hazardous or flammable dirt.
• The machine is not fire-proof.
• The machine is also not licensed for use in
cleaning public streets and paths.
1.4 Who may operate the machine?
The machine may only be used by persons who
have been instructed in its operation and who
are expressly authorised to carry out such work.
These persons should be at least 18 years old.
All relevant accident prevention regulations and
other generally recognised rules of safety
engineering, industrial medicine and the
Highway Code must be strictly observed.
Assembly, equipment, maintenance and repair
work demand special knowledge and may only
be carried out by specially trained experts.
1.5 Safety for the operator
• The user must under no circumstances touch
the plug of the power supply with damp hands.
• When the machine is being disconnected from
the power network, only the plug itself may be
pulled - never the power cable.
• The machine may be repaired or opened only
by qualified electricians.
Rosemor International Ltd is Safe
Contractor and Internationally TUV
Approved. See our website for more
information.
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Automatic Travelator Deep Cleaning Machine –T10i V1.0
Created by Rosemor International Ltd Page 5
1.6 Modifications and changes to the
machine
It is forbidden for reasons of safety to carry out
modifications to this machine. Any unauthorised
modifications to the machine automatically
invalidate all liability claims against the
manufacturer for any damage caused by the
modified machine.
Original parts and accessories have been
specially designed for this machine. Parts and
fittings made by other manufacturers have not
been tested by us and are therefore not
approved for use. Assembly and installation of
such parts could impair the safety and the
perfect functioning of the machine. Rosemor
International Ltd expressly refuses to accept
liability for any damage resulting from the use of
non-original parts and accessories.
1.7 General safety instructions
When the machine is not in use, its must
always be locked away and the key
removed. If it is not possible to lock away
the machine, some other suitable measures
must be taken to prevent unauthorised use.
Neither the electrical nor mechanical safety
devices on the machine may be changed or
put out of action.
It must be ensured that no other persons, in
particular children, are in the vicinity of the
machine when it is in operation.
The machine may only be transported in
elevators whose permitted load is adequate
for this purpose.
1.8 Safety instructions for mains operated
machines
Care must be taken that the mains cable incurs
no damage by being crushed, torn, frayed,
driven over, etc. This connection must be
examined regularly for damage, bare points,
scorched areas, etc. The machine may not be
used unless the mains connections are in
perfect condition. The plug must always be
disconnected prior to any cleaning or
maintenance work on the machine, or when
accessories are being fitted and replaced.
When parts, such as brushes, mains connection
cables, plugs, etc are being replaced, all
technical data provided by the manufacturer
must be observed and only original spare parts
used; otherwise safety of the machine could be
impaired. If the power cable is damaged, it must
be replaced by a service workshop approved by
Rosemor International Ltd as special tools are
required for such work.
1.9 Information on the warning signs
The purpose of the warning signs used in these
operating instructions is to emphasise certain
sources of danger in the automatic travelator
deep cleaning machine T10i.
The following symbols are used in these
operating instructions:
Indicates a possibly dangerous situation.
Failure to observe such warnings could
lead to serious injury.
Indicates a possibly dangerous situation
through contact with parts conducting
electricity.
Failure to observe these warnings could
lead to death or serious injury.
Indicates special information for optimum
use or to facilitate operation of the
machine.
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Automatic Travelator Deep Cleaning Machine –T10i V1.0
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1.10 Warning signs and stickers
1.11 Product Liability
The operator is expressly notified that the
machine must be used only for the intended
purpose. If the machine is not used for the
intended purpose, such use will be at the sole
risk and responsibility of the user. Rosemor
International Ltd will not accept any liability in
such cases.
1.12 Emissions
The A-assessed equivalent continuous sound
level of this machine measures 78 ± 2 dB (A).
1.13 Sources of Danger
Be aware of the potential trip hazards that are
present when using the T10i. There are trailing
hoses and cables when operating the T10i, extra
care must be taken when moving around this
machine.
1.14 Procedure in case of emergency
Press the emergency stop button in the event of
any problem or emergency, however big or
small. This can be reset by rotating the
emergency stop button clockwise.
Markings, warning signs and
stickers may never be
removed!
Damaged or illegible warning
signs and stickers must be
replaced or repaired
immediately!
The machine may not be left
unattended and unlocked on the
escalator. All safety instructions
and regulations applicable to the
escalator being cleaned must be
strictly observed.
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Automatic Travelator Deep Cleaning Machine –T10i V1.0
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2 Description
2.1 Technical data
Working width:
600 mm
Continuous cleaning
Max. air volume of suction:
162 m³ / h
Low pressure:
300 mbar
Type of current/ frequency:
A.C. current
50 Hz
Rated voltage:
230v
Rated power input:
1900W
Power output:
Brush motors
2 x 180 W
Suction motor
1300W
Pump
40 W
Number of brushes:
10 (4 end piece & 6 ‘v’ piece)
Capacity of fresh-water tank:
Max 10L of water and 1L of
cleaning chemical (RC91)
11 L
Capacity of dirty-water tank:
11 L (DO NOT OVERFILL!)
Dimensions
Length
770mm
Width
600mm
Height
885mm
Operational weight (Including
filled fresh-water tank and mains
cables):
64Kg
Noise level
78 ± 2 dB (A)
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2.2 List of reference numbers
1 Water Tank Cover
2 Service hours counter
3 Control Panel
4 Suction machine OFF/ON
5 Clean Tank
6 Dirty Tank
7 Retractable Wheels
8 STOP key
9 ON/OFF Key switch
10 Touch operation of pump
11 Automatic ON
12 Support Suckers
13 Handle
14 Mains Device plug
15 Emergency STOP Button
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2.3 Overview of components
Fig. 1: Overview of components
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Fig. 2: Control panel
4
2
8
15
10
11
9
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Automatic Travelator Deep Cleaning Machine –T10i V1.0
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3 Operation
3.1 Before start-up
All local safety regulations and instructions must
be observed for each start-up. The travelator
must be inspected jointly with the party
responsible for the escalator, who should also
be informed of any discoloration or paint stains
etc. caused by repair and renewal work.
3.2 Replacing and Maintaining the T10i
Brushes
To maintain or replace the 10 brushes on the
T10i, turn the machine over (See Fig. 3).
Fig. 3 T10 Brushes
Remove the 6 screws on the side as per Fig.
35.
Lift the shaft (Fig 3) and slide the brushes
off.
Clean or replace the brushes before
reassembling the unit.
Fig. 4 6 Screws to remove Brushes
3.3 Filling the Water Tanks
Remove the clean water tank by unclipping the
water hose and pulling the tank towards you.
Fig. 3: Water Tanks
To remove the dirty tank, simply remove the
hose as per Fig. 4. Once the hose has been
removed, pull the tank towards you.
Fig. 4: Dirty Tank
When the fresh-water tank is
being filled it is CRITICAL
that the dirty-water tank is
also emptied!
Shaft
Remove
Screws
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Automatic Travelator Deep Cleaning Machine –T10i V1.0
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3.4 Starting the Machine
The procedure below should be followed:
Insert power plug
Set key switch (9) to "ON" (Fig. 5)
Auto start button (11) will flash Green when
ready
Move the T10i into position on the travelator
Fig. 5: Control panel
Once the T10i is in place, you can lower the
wheels.
3.5 Lowering and Raising the Transport
Wheels
Fig. 6 Retracting the Wheels
To lower the T10i, simply pull the pins located
on the wheels (Fig. 6) or on the axle (Fig. 8), this
will retract the wheel upwards. Do this to all four
wheels before moving the T10i onto the moving
Travelator.
Fig. 6 & 7 Ready to clean
Fig. 8 Axle Pin
Make sure that the base of
the T10i is clear of any body
parts including fingers which
could become trapped when
retracting the wheels.
4
2
8
15
10
11
9
10
11
9
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