ROTOR Pakscan User manual

Established Leaders in Actuation Technology
Pakscan P3 Wireless Quick Start Guide

2
1. Identification of major components
Module
Removal Tool
Power
Connectors
Panel Mounting
Brackets Documentation
1.1 Included in the box: P3 Hot Standby Wireless System
Port 3 Port 4 Port 3 Port 4
1 2 3 4 5 1 2 3 4 5
Port 1
Port 2
P
3
PS730
Keyswitch LTDP3 Wireless P3 Wireless
Auto
A B
P
3P 3P 3P 3
PS710
Pakscan
P
3
Status
Pri/Stby
Power
Alarm
PS700
CPU/PSU Port 1
Port 2
PS710
Pakscan
P
3
Status
Pri/Stby
Power
Alarm
Option 1 Option 2 Switch
A B
CE
Option 2 Option 1 CPU/PSU
Main Chassis Host Comms Serial
Ports for A master
station
Host Comms Serial
Ports for B master
station
A side P3 CPU
Main Module
Blanking
Module
Datalogger
B side P3 CPU
Main Module
Power
Connector
Power
Connector
View from below
Coordinator
Connection
Terminals
Alarm and
ESD
Terminals
Alarm and
ESD
Term
inals
Host Ethernet
Ports for A
master station
Host Ethernet Ports
for B master station
P3 Wireless
Module
Blanking
Module
P3 WirelessKey Switch
Module
Comms Comms
Run/Pause
Paused
Memory
Card
Run
Error
Coordinator
Connection
Terminals
Coordinators

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Hot Standby and Single Channel system:
• To make the master station panel mounting, change the brackets.
• All connections and adjustments are accessible from the front.
• 24 VDC units have screw
connections for the power.
Also required for Hot Standby and Single Channel system:
• Cable for connecting coordinator to Master Station.
• Mounting hardware for coordinator.
• Appropriate cable glands.
Note: Other items may be required
1.2 Included in the box: P3 Single Channel Wireless System
Module
Removal Tool
Power
Connector
Panel Mounting
Brackets Documentation
Coordinator
SIDE VIEW WITH 19" RACK
MOUNT BRACKET
SIDE VIEW WITH PANEL
MOUNT BRACKET
140 mm
LTDP3 Wireless
Run/Pause
Paused
Memory
Card
Run
Error
P3 Wireless
Module
Comms
Main Chassis Host Comms Serial
Ports for A master
station
A side P3 CPU
Main Module
Blanking
Module
Datalogger
SIDE VIEW WITH 19" RACK
MOUNT BRACKET
SIDE VIEW WITH PANEL
MOUNT BRACKET
140 mm
LTDP3 Wireless
Run/Pause
Paused
Memory
Card
Run
Error
P3 Wireless
Module
Comms
Main Chassis Host Comms Serial
Ports for A master
station
A side P3 CPU
Main Module
Blanking
Module
Datalogger

4
2. Mounting Options
2.1 Coordinator Mounting guidelines
Correct mounting
Before installation a complete site survey
should be completed to indicate the best
coordinator mounting positions.
General guidelines:
• It is best to mount the Coordinator
at least 1 m up and 1 m away from
wall surfaces to ensure a clear
antenna signal.
Coordinator
ACCEPTABLE
1m or greater
1m or greater
✓
INCORRECT
CORRECT
✓
✗
• The Coordinator should be sited free
of obstructions and ideally be in line
of sight to the first group of
actuators. The cable run between the
Master Station and coordinator must
be less than 200 m.
• The Coordinator should be sited
clear of metalwork and any other
antenna cables.
• The Coordinator must be connected
with screened 3 pair cable.

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2.2 Antenna Orientation guidelines
Correct antenna orientation is important to
ensure effective operation of the system.
The guidelines above show a range of
orientation combinations from ‘Ideal’ to
‘Signal Loss’. In general it is best to have
all the antennas in the same orientation.
A completed site survey will indicate the
correct orientation required for all modules
Correct Antenna Orientation
Ideal orientation
Alternative orientation
where necessary
Potential Signal loss
Signal loss
Communication path
required in the system – the Coordinator, the
actuator modules and repeaters (if required).
Each device antenna radiates its signal
outwards in a ring. If the antenna of the next
device is inside the ring then communication
can occur. A site survey is the best tool to
assess location suitability and should be
performed by Rotork personnel.

6
3. Connecting Up
1 For Ethernet
Connect a cable to Port 3 on CPU A and
another to Port 3 on CPU B. For redundancy
replicate the connections using Port 4
(managed switch required that supports
rapid spanning tree protocol).
2 Mains Power Connectors
CPU A and B. Mains power 85-263 VAC.
3 24 VDC Power Connectors
CPU A and B. Optional power 24 VDC
(PS711 module).
1
L
E
N
+ – gnd
2 3
3.1 Connecting - P3 Master Station
PS710 PS731/2 PS710
4 5

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4 Emergency Shut Down
If Emergency Shut Down is required, place
the ESD button between pins 4 & 5.
If Emergency Shut Down is not required,
link pins 4 and 5 together.
5 For RS232 Serial Data
Connect a cable to CPU A port 2
(and another to CPU B port 2 on hot
standby systems).
5 For RS485 Serial Data
Connect a cable to CPU A port 1.
(The system automatically links the
connection to port 1 on CPU B).
Note: See page 13 for port defaults.
1
2
3
4
5
6
7
8
9
9 way Female D Type
RS232 Connections
Signal Common
Data into P3
Data out
from P3
Alarm
Emergency
Shutdown
PS710
CONNECTOR
1
2
3
4
5
9 way Female D Type
RS485 Connections
Signal Common
Data +
1
2
3
4
5
6
7
8
9
Data –

8
3.2 Connecting - P3 Master Station to Coordinator
PS721 PS722
Coordinator
Connector
2
3
4
5
6
7
8
1
3. Connecting Up

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PS722
Coordinator
The PS721 - P3 Master station option module connects to the PS722 - P3 Master station wall
mount module (coordinator) as per the table below:
Master Station Coordinator Function PCB Reference
PIN1 PIN4 RS422 Rx +ve CHAN 2A
PIN2 PIN5 RS422 Rx -ve CHAN 2B
PIN3 PIN6 Shield SYSGND
PIN4 PIN1 RS422 Tx +ve CHAN 1A
PIN5 PIN2 RS422 Tx -ve CHAN 1B
PIN6 PIN3 Shield SYSGND
PIN7 PIN7 Module +ve supply VIN
PIN8 PIN8 Module -ve supply GND
Connector
234567
81

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4. Specifications
Wireless Specifications
Based on IEEE 802.15.4, DSSS
Maximum wireless devices 60
Frequency 2.4 GHz band
Operating range 30 m indoor, 100 m outside (distance between individual
wireless modules). Larger network distances are covered
as each device acts as a repeater, passing signals onwards
to other devices.
Network structure Mesh
Channels available 16
Security AES Encryption and anti-spoofing
Power 10 mW default. Potential for
100 mW if location allows.
REPEATER
WMA
WMA
WMA
Wireless Coordinator
WMA = Wireless Modbus Adaptor
Pakscan P3 Wireless only network
4.1 Pakscan P3 specifications

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Established Leaders in Actuation Technology
5. Mesh Network
P3 Actuator Wireless Module
P3 Wireless Repeater
P3 Wireless Coordinator
Non-redundant path
Redundant path
A
B
A
B
C
1
2
1
2
P3 Actuator Wireless Module
P3 Wireless Repeater
P3 Wireless Coordinator
Non-redundant path
Redundant path
A
B
A
B
C
1
2
1
2
P3 Actuator Wireless Module
P3 Wireless Repeater
P3 Wireless Coordinator
Non-redundant path
Redundant path
A
B
A
B
C
1
2
1
2
5.1 Explanation of mesh networks
5.2 Explanation of mesh network redundancy paths
A
B
P3 Wireless Device
(actuator module or repeater)
P3 Wireless Coordinator
Used route
Potential routes
A
B
Normal communication route between P3 Wireless
coordinator (A) and actuator wireless module (B)
A
B
P3 Wireless Device
(actuator module or repeater)
P3 Wireless Coordinator
Used route
Potential routes
A
B
Communication route when two wireless devices
(actuators) are off-line
A
B
P3 Wireless Device
(actuator module or repeater)
P3 Wireless Coordinator
Used route
Potential routes
A
B
The red path between node 1 and node 2 has no redundancy. If the path fails there is no
way for for node 1 and 2 to communicate and the P3 Wireless coordinator (A) can not
communicate with any nodes on the right of the diagram.
Adding a repeater module (C) changes the red non-reduntant path into a black redundant
path and also creates other redundant paths. The P3 Wireless coordinator can now
communicate with all nodes in the diagram even if the original red path fails.

12
Navigation:
ENTER Selects a highlighted
element on the screen or
completes the entry of
information.
BACK moves up one level
in the menu of the displays,
returning to the previous
screen viewed.
NEXT only functions if there
is more data to show than fits
on the screen as depicted by
the small arrows on the right
side of the screen.
Arrow keys allow
active items within a page
display to be highlighted and
change a numeric value.
6. Setting Up using local HMI

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Established Leaders in Actuation Technology
In most cases the default settings for the master
station will be suitable to get started.
• Host Port Settings must be adjusted to match the
host system parameters
Default Settings
Host Settings
IP Address 10.200.1.1
Netmask 255.255.255.0
Port 1 (RS485)
Baud Rate 9600 Baud
Parity Odd
Port 2 (RS232)
Baud Rate 9600 Baud
Parity Odd
P2 Modbus Address 240
(Wired)
P3 Modbus Address 200
(Wireless)
Wireless Option Settings
Channel 22
PAN ID DA 15
(Personal Area Network)
AES Key:
0F 15 71 C9 47 D9 E8 59 0C
B7 AD D6 AF 7F 67 98
Actuator Wireless 300
Module Address
Security
PIN PIN disabled
Control Permit
Serial Port 1 Enabled
Serial Port 2 Enabled
Ethernet Enabled
Webpage Disabled
Keypad Enabled
ESD
Serial ESD Disabled
Ethernet ESD Disabled
Webpage ESD Disabled
Hardwired ESD Disabled
Keypad Disabled
M/S Settings
Port 1 Standby Mode Passive
Port 2 Standby Mode Passive
Ethernet Standby Mode Passive
Copy Options
Settings (H/S) Yes
Settings (Single) No
Tag (H/S) Yes
Tag (Single) No
Modbus Address (H/S) Yes
Modbus Address (Single) No
IP Address (H/S) Yes
IP Address (Single) No
If control via webpages is required during
commissioning (section 8), this function
should be ENABLED.

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7. Setting Up Using a Laptop
The master station includes a set of Web
pages for setting up and controlling the
system. These are accessed by connecting
a laptop/PC to the master station Ethernet
port on the front of the CPU.
Adjusting the Network Settings of the
laptop/PC (requires PC admin rights)
•
To change the IP settings of a laptop/
PC, it is necessary to access the Protocol
TCP/IP’ settings (version 4 if referenced).
This setting would be found in the
properties section of the ‘Local Area
Connection’ panel - found through the
control panel network settings section.
• Select ‘Use the following IP address’
to make the laptop/PC adopt a fixed
IP address and enter an address of
10.200.1.3 and a subnet mask of
255.255.255.0, click on the OK button
and the window will close.
• Click OK on the ‘Local Area Connection
Properties’ window and then Close the
status window, the Network Connections
window and the Control Panel. Reboot
the laptop/PC to ensure that the new
settings take effect. Connect the cable
between the laptop/ PC and the master
station front connector.
Accessing the Pakscan P3 Internal
Web Pages
•
Start Internet Explorer and browse to
IP address 10.200.1.1, (http://10.200.1.1).
• The browser will then access the
master station and bring up the
opening page of the master station.
• Log in with a user name of admin and
a password of admin.
• Select and edit the configuration pages.
• Most pages are intuitive. For more
details see PUB059-002.
When you reconnect your laptop/PC to
a LAN you must restore your original
network settings.

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Established Leaders in Actuation Technology
8. Commissioning for IQ and IQT actuators
When a wireless IQ or IQT actuator is
shipped from the factory, it will be set with
default values for its PAN ID (Private Area
Network Identifier), Channel number, AES
(Advanced Encryption Standard) Key and
Address. These settings can be changed at
the actuator using the infra-red header or,
when communication has been established
with the master station, using the master
station web pages / HMI. The actuator’s
wireless address cannot be set using the
master station and must be set using the
infra red setting tool, each actuator must
have a unique address.
At the start of commissioning the wireless
network, leave all the wireless actuator
modules powered down, power up the
master station and set up the desired PAN
ID and AES key, this is to be decided by the
customer. Set the channel number to the
one determined during the wireless survey.
It is recommended that at least the PAN ID
is modified from the default setting. This
will simplify commissioning by ensuring
that actuator modules only appear on
the network when the correct PAN ID has
been set locally in them.
Default values are shown on page 13.
The PAN ID, AES key and Channel number
of the master station can be set using
the HMI screens on the master station, or
using the in-built web pages.
Once the master station has been set
up, the wireless actuator modules can
be powered up and set up with the infra
red setting tool. If the master station
settings are different from the default (as
recommended) none of the modules will
appear at the master station. The actuator
address should be set first, then the PAN
ID, Channel and AES key.
When these have been set correctly, the
new device will appear on the master
station FCU menu page. It is useful at
this stage to have one person setting up
the FCUs in radio contact with someone
monitoring the master station, confirming
that each newly commissioned FCU is
appearing on the master station FCU list.
The actuators should be powered up
one at a time, starting with those devices
closest to the co-ordinator and working
outwards to the unit furthest away.
If the wireless network is to control the
actuators as well as monitor, it is necessary
to ensure this setting is enabled in the
actuator. All wireless settings are found
in the secondary settings menu in the
actuator see document PUB002-008 for
details of the menus for wireless.
P3 Wireless Device
(actuator module or repeater)
P3 Wireless Coordinator
Used connections
Potential connections
A
1
2
3
4
5
56
57
58
59
60

PUB059-004-00
Issue 02/11
As part of a process of on-going product development, Rotork reserves the right to
amend and change specifications without prior notice. Published data may be subject
to change.
The name Rotork is a registered trademark. Rotork recognises all registered trademarks.
Published and produced in the UK by Rotork Controls Limited. POWTG0211
www.rotork.com
A full listing of our worldwide sales and
service network is available on our website.
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Rotork plc
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fax [phone]
email [email protected]
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Rotork Controls Inc.
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