Vacon 10 User manual

1. Safety 3
1.1 Warnings 3
1.2 Safety instructions 5
1.3 Earthing and earth fault protection 5
1.4 Before running the motor 6
2. Receipt of delivery 7
2.1 Type designation code 7
2.2 Storage 7
2.3 Maintenance 7
2.4 Warranty 8
3. Installation 9
3.1 Mechanical installation 9
3.1.1 Vacon 10 dimensions 10
3.1.2 Cooling 11
3.1.3 EMC levels 11
3.1.4 Changing the EMC protection class from H or L to T 12
3.2 Cabling and connections 13
3.2.1 Power cabling 13
3.2.2 Control cabling 14
3.2.3 Cable and fuse specifications 16
3.2.4 General cabling rules 17
3.2.5 Stripping lengths of motor and mains cables 18
3.2.6 Cable installation and the UL standards 18
3.2.7 Cable and motor insulation checks 18
4. Commissioning 19
4.1 Commissioning steps of Vacon 10 19
5. Fault tracing 21
6. Vacon 10 Application Interface 24
6.1 Introduction 24
6.2 Control I/O 26
7. Control panel 28
7.1 General 28
7.2 Display 28
7.3 Keypad 29
7.4 Navigation on the Vacon 10 control panel 30
7.4.1 Main menu 30
7.4.2 Reference menu 31
7.4.3 Monitoring menu 32
7.4.4 Parameter menu 34
7.4.5 Fault history menu 35
Document code: DPD00064A
Last edited: 2.7.2008

8. General purpose application parameters 37
8.1 Quick setup parameters (Virtual menu, par. 13.1 = 1) 38
8.2 Motor settings (Control panel: Menu PAR -> P1) 40
8.3 Start/stop setup (Control panel: Menu PAR -> P2) 41
8.4 Frequency references (Control panel: Menu PAR -> P3) 41
8.5 Ramps and brakes setup (Control panel: Menu PAR -> P4) 42
8.6 Digital inputs (Control panel: Menu PAR -> P5) 42
8.7 Analogue inputs (Control panel: Menu PAR -> P6) 43
8.8 Digital and analogue outputs (Control panel: PAR -> P7) 43
8.9 Protections (Control panel: Menu PAR -> P9) 44
8.10 Autorestart parameters (Control panel: Menu PAR -> P10) 45
8.11 PI control parameters (Control panel: Menu PAR -> P12) 46
8.12 Easy usage menu (Control panel: Menu PAR -> P0) 47
8.13 System parameters 47
9. Parameter descriptions 49
9.1 Motor settings (Control panel: Menu PAR -> P1) 49
9.2 Start/Stop setup (Control panel: Menu PAR -> P2) 53
9.3 Frequency references (Control panel: Menu PAR -> P3) 55
9.4 Ramps & brakes setup (Control panel: Menu PAR -> P4) 55
9.5 Digital inputs (Control panel: Menu PAR -> P5) 59
9.6 Analoque inputs (Control panel: Menu PAR -> P6) 60
9.7 Digital and analoque outputs (Control panel: PAR -> P7) 61
9.8 Motor thermal protection (parameters 9.7 - 9.10) 62
9.9 Autorestart parameters (Control panel: Menu PAR -> P10) 65
9.10 PI control parameters (Control panel: Menu PAR -> P12) 66
9.11 Easy usage menu (Control panel: Menu PAR -> P9) 67
9.12 Fieldbus parameters (Control panel: Menu PAR -> S2) 69
9.12.1 Modbus process data 69
10. Technical data 72
10.1 Vacon 10 technical data 72
10.2 Power ratings 74
10.2.1 Vacon 10 - Mains voltage 208 - 240 V 74
10.2.2 Vacon 10 - Mains voltage 380 - 480 V 74

3•vacon safety
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1. SAFETY
ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY
OUT THE ELECTRICAL INSTALLATION!
This manual contains clearly marked cautions and warnings which are intended for
your personal safety and to avoid any unintentional damage to the product or con-
nected appliances.
Please read the information included in cautions and warnings carefully:
1.1 Warnings
= Dangerous voltage
Risk of death or severe injury
= General warning
Risk of damage to the product or
connected appliances
The components of the power unit of the frequency converter
are live when Vacon 10 is connected to mains potential. Com-
ing into contact with this voltage is extremely dangerous and
may cause death or severe injury. The control unit is isolated
from the mains potential.
The motor terminals U, V, W (T1, T2, T3) and the possible
brake resistor terminals -/+ are live when Vacon 10 is con-
nected to mains, even if the motor is not running.
The control I/O-terminals are isolated from the mains poten-
tial. However, the relay output terminals may have a danger-
ous control voltage present even when Vacon 10 is
disconnected from mains.
The earth leakage current of Vacon 10 frequency converters
exceeds 3.5mA AC. According to standard EN61800-5-1, a
reinforced protective ground connection must be ensured.
If the frequency converter is used as a part of a machine, the
machine manufacturer is responsible for providing the
machine with a main switch (EN 60204-1).

safety vacon •4
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If Vacon 10 is disconnected from mains while running the
motor, it remains live if the motor is energized by the process.
In this case the motor functions as a generator feeding energy
to the frequency converter.
After disconnecting the frequency converter from the mains,
wait until the fan stops and the indicators on the display go
out. Wait 5 more minutes before doing any work on Vacon 10
connections.

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1.2 Safety instructions
1.3 Earthing and earth fault protection
The Vacon 10 frequency converter must always be earthed with an earthing conduc-
tor connected to the earthing terminal. See figure below:
•The earth fault protection inside the frequency converter protects
only the converter itself against earth faults.
•If fault current protective switches are used they must be tested
with the drive with earth fault currents that are possible to arise in
fault situations.
The Vacon 10 frequency converter has been designed for fixed
installations only.
Do not perform any measurements when the frequency con-
verter is connected to the mains.
Do not perform any voltage withstand tests on any part of
Vacon 10. The product safety is fully tested at factory.
Prior to measurements on the motor or the motor cable, dis-
connect the motor cable from the frequency converter.
Do not open the cover of Vacon 10. Static voltage discharge
from your fingers may damage the components. Opening the
cover may also damage the device. If the cover of Vacon 10 is
opened, warranty becomes void.

safety vacon •6
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1.4 Before running the motor
Checklist:
Before starting the motor, check that the motor is mounted
properly and ensure that the machine connected to the motor
allows the motor to be started.
Set the maximum motor speed (frequency) according to the
motor and the machine connected to it.
Before reversing the motor shaft rotation direction make sure
that this can be done safely.
Make sure that no power correction capacitors are connected
to the motor cable.

7•vacon receipt of delivery
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2. RECEIPT OF DELIVERY
After unpacking the product, check that no signs of transport damages are to be
found on the product and that the delivery is complete (compare the type designation
of the product to the code below).
Should the drive have been damaged during the shipping, please contact primarily
the cargo insurance company or the carrier.
If the delivery does not correspond to your order, contact the supplier immediately.
2.1 Type designation code
Figure 2.1: Vacon 10 type designation code
2.2 Storage
If the frequency converter is to be kept in store before use make sure that the ambi-
ent conditions are acceptable:
Storing temperature-40…+70°C
Relative humidity < 95%, no condensation
2.3 Maintenance
In normal operating conditions, Vacon 10 frequency converters are maintenance-
free.
Vacon 0010 - 1L - 0001 - 4 Machinery +IPN1 +SMO2
Product range:
Input phase
Current rating
Ve r s i o n
Voltage rating
2 = 208–240Vac
4 = 380–480Vac
Changes to default setup:
+SM01 = API RS-485 -> API Full
+EMC2 = EMC C4 -> EMC C2

receipt of delivery vacon •8
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2.4 Warranty
Only manufacturing defects are covered by the warranty. The manufacturer as-
sumes no responsibility for damages caused during or resulting from transport, re-
ceipt of the delivery, installation, commissioning or use.
The manufacturer shall in no event and under no circumstances be held responsible
for damages and failures resulting from misuse, wrong installation, unacceptable
ambient temperature, dust, corrosive substances or operation outside the rated
specifications. Neither can the manufacturer be held responsible for consequential
damages.
The Manufacturer's time of warranty is 18 months from the delivery or 12 months
from the commissioning whichever expires first (General Conditions NL92/Orgalime
S92).
The local distributor may grant a warranty time different from the above. This war-
ranty time shall be specified in the distributor's sales and warranty terms. Vacon as-
sumes no responsibility for any other warranties than that granted by Vacon itself.
In all matters concerning the warranty, please contact first your distributor.

9•vacon installation
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3. INSTALLATION
3.1 Mechanical installation
There are two possible ways to mount Vacon 10 in the wall; either screw or DIN-rail
mounting. The mounting dimensions are given on the back of the drive and on the fol-
lowing page.
Figure 3.1: Screw mounting
Figure 3.2: DIN-rail mounting
MI2-3MI1
=M 4 =M 5
12