RSP P0010A User manual

m0403
Product Manual
Small valve unit
M0001-1
Tool changers | Swivels | Swivel tool changers | Grippers | Hose packages | Valve units | Tool systems

2 M0001-1 version 2.0

M0001-1 version 2.0 3
The information in this document is subject to change without prior notice and should not be
regarded as an undertaking from Robot System Products AB. Robot System Products AB
assumes no responsibility for errors that may occur in this document.
Robot System Products AB bears no responsibility for damage that is incurred by the use of this
document, or the software or hardware described in this document.
The document, or parts of it, may not be reproduced or copied without prior permission from
Robot System Products AB. It may neither be imparted to a third party, nor otherwise be used
without authorization. Infringement hereof will be subject to action in accordance with the
applicable laws.
Further copies of this document can be obtained from Robot System Products AB at
current prices.
© Robot System Products AB
Robot Systems Products AB
Isolatorvägen 4
SE-721 37 Västerås
Sweden

4 M0001-1 version 2.0
CONTENTS
1 INTRODUCTION......................................................................................................6
1.1 Safety.........................................................................................................................7
1.1.1 General...............................................................................................................................7
1.1.2 Explanation of warnings .....................................................................................................7
2 TECHNICAL SPECIFICATIONS..............................................................................8
2.1 Description of RSP small, and extended, valve units..................................................8
2.1.1 Small valve units: P0010A, P0012A and P0013A............................................................10
2.1.2 Small valve unit for tool changing and two valves: P0011A.............................................11
2.1.3 Small valve unit without valves, no tool changing: P1008 ...............................................12
2.1.4 Extended small valve units for tool changing: P0026, P0027, P0028 and P0029..........13
2.1.5 Extended small valve units: P0035, P0036 and P0037 ...................................................14
2.2 Pneumatic diagrams.................................................................................................15
2.2.1 Pne0214-010 for small valve unit P0010A.......................................................................16
2.2.2 Pne0214-011 for small valve unit P0011A.......................................................................17
2.2.3 Pne0214-008 for small valve unit P1008 .........................................................................18
2.2.4 Pne0214-013 for small valve units P0012A and P0013A ................................................19
2.2.5 Pne0214-026 for extended valve unit P0026...................................................................20
2.2.6 Pne0214-027 for extended valve units P0027, P0028 and P0029..................................21
2.2.7 Pne0214-035 for extended valve units P0035 and P0036...............................................22
2.2.8 Pne0214-037 for extended valve unit P0037...................................................................23
2.3 Internal circuit diagrams ...........................................................................................24
2.3.1 E0214-167 for small valve units.......................................................................................24
2.3.2 E0214-222 for extended small valve units .......................................................................25
3 OPTIONS ...............................................................................................................26
3.1 Sensor interface, P1033 and P1018 for small valve units.........................................26
3.2 Sensor interface, P1032 for extended small valve unit .............................................27
3.3 Circuit diagram E0214-306 for sensor interface P1033.............................................28
3.4 Circuit diagram E0214-263 for sensor interface P1018 and P1032 ..........................29
4 INSTALLATION.....................................................................................................30
4.1 Tightening torques....................................................................................................30
4.2 Recommended tools for installation and replacement of valve units.........................30
4.3 Arm load parameters................................................................................................30
4.4 Installation of valve unit on robot..............................................................................31
4.5 Connect customer cable...........................................................................................33
5 MAINTENANCE AND SERVICE............................................................................35
5.1 Maintenance chart....................................................................................................35
5.1.1 Recommended tools for maintenance .............................................................................35
5.1.2 Activities and intervals......................................................................................................35
5.2 Visual inspection of valve unit...................................................................................35
5.3 Replacement of valve unit ........................................................................................36

M0001-1 version 2.0 5
6 SPARE PARTS ..................................................................................................... 38
6.1 Valve units without tool change, P0010A, P0012A and P0013A............................... 38
6.2 Valve units with tool change, P0011A ...................................................................... 39
6.3 Extended units without tool change, P0035, P0036 and P0037................................ 40
6.4 Extended units with tool change, P0026, P0027, P0028 and P0029 ........................ 41
7 DISPOSAL AND RECYCLING.............................................................................. 42

6 M0001-1 version 2.0
1 INTRODUCTION
Robot System Products is a front-rank provider of peripheral products for high performance
robot applications. We provide complete system solutions for your robot installations, aiming to
improve your productivity with the most reliable and cost-effective tooling on the market.
Continuously we explore emerging technologies, working with leading edge design.
Robot System Products has a wide range of standard robot peripheral products:
•Tool changers
•Swivels
•Swivel tool changers
•CiRo
•Grippers
•Hose Packages
•Valve units
•Tool systems
•Tool parking systems
Robot System Products’ tool changers are constructed to maximize the flexibility and reliability
of your robot fleet. Through our patented locking device TrueConnect™ robustness and high
safety are combined with low weight and compactness. With our swivels compressed air, water,
electrical and data signals as well as weld and servo power are transferred to your tools with
robot motion capabilities fully maintained. Our Swivel tool changers unite the TrueConnect™
mechanism with our swivel technology, combining the best out of the two technologies. With
RSP’s cost-effective CiRo, cables and hoses can be freely selected with high robot flexibility
maintained, and space requirements reduced. Our integrated Tool systems are delivered as
complete plug-and-play solutions designed for quick and simple installation.
Robot System Products’ product lines are available for all major robot brands and come with
complete documentation. 3D-models for simulation are available for download at:
www.rsp.eu.com.

M0001-1 version 2.0 7
1.1 Safety
1.1.1 General
The integrator installing the valve unit must follow the safety demands stated in standards and
provisions applicable in the country where the valve unit is to be installed.
The user of the Robot System Products valve unit is responsible that law and directives
applicable in respective countries, with regards to safety, are followed. The user is also
responsible to guarantee that all safety devices are installed correctly.
WARNING!
Never carry out service work on a robot that has not been taken out of operation.
See safety information for the robot.
WARNING!
Only perform work on valve units if the air pressure is safely switched off.
WARNING!
Be aware that the valve unit may cause personal injury and equipment damage if
dropped.
1.1.2 Explanation of warnings
The warnings in this document are specific to the products in this manual. It is expected that the
user also pay attention to certain notifications from the robot manufacturer and/or the
manufacturers of other components used in the installation.
WARNING!
The warning sign will make you aware that a situation could result in potential
serious injury or damage to equipment.
NOTE!
The note sign will alert you about something important to consider.

8 M0001-1 version 2.0
2 TECHNICAL SPECIFICATIONS
2.1 Description of RSP small, and extended, valve units
This document presents the Robot System Products’ small valve and extended small valve units,
ready for installation on the robot, available in different versions depending on required function.
Valve units without tool change functions consists of between one and five electrically controlled
monostable 5/2 valves, depending on configuration. With tool changer function one valve is
dedicated for tool change. When the tool change valve becomes activated, the other valves are
deactivated –which means that the air supply is automatically turned off during tool change and
no program instructions are required for turning the air supply on or off.
The valve units includes a terminal block (X2) for customer signals. Optionally, three connectors
(P1033, P1018 or P1032) can be mounted on the valve unit.
Product overview small valve units
Article number
P0010A (section 2.1.1)
P0011A (section 2.1.2)
Description
Unit without valves, prepared for tool
changing
For tool changing and two valves
Article number
P1008 (section 2.1.3)
P0012A (section 2.1.1)
Description
Unit without valves, no tool changing
Valve unit with one valve
Article number
P0013A (section 2.1.1)
Description
Valve unit with three valves

M0001-1 version 2.0 9
Product overview extended small valve units
Article number
P0026 (section 2.1.4)
P0027 (section 2.1.4)
Description
Valve unit without valves
For tool changing and one valve
Article number
P0028 (section 2.1.4)
P0029 (section 2.1.4)
Description
For tool changing and three valves
For tool changing and four valves
Article number
P0035 (section 2.1.5)
P0036 (section 2.1.5)
Description
Valve unit with two valves
Valve unit with four valves
Article number
P0037 (section 2.1.5)
Description
Valve unit with five valves

10 M0001-1 version 2.0
2.1.1 Small valve units: P0010A, P0012A and P0013A
Technical data
Article number
P0010A
P0012A
P0013A
Working temperature
+10°C−+50°C
Weight
0.8 kg
1.0 kg
1.1 kg
Air
channels
Tool change valve
-
Directional valves
-
1
3
Valve size
ISO02 18 mm IE, (ISO15407-2)
Outlet channels
max 8
2
6
Inlet channels
max 2
1
Max air pressure
10 bar
Air flow
-
550 l/min for each valve
Connection, inlet
8 mm hose
Connection, outlet
G 1/8”
6 mm hose
Air quality
Oil-clean and waterless filtered air, with max 25 µm particle
content.
Electrical
signals
Circuit diagram
E0214-167 (section 2.3.1)
Signals, robot side
24V, 0V, 8 x valve control, 6 x (24V, 2A)
Signals, tool side
24V, 0V, 6 x (24V, 2A)
Connection, robot side
M20x1,5 hole for cable gland, M16x1,5 hole for cable gland
Connection, tool side
M12 contact with 8 sockets
Connection
kits tool
side (opt.)
I1110 (connector)
I0322 (cable)
I0650 (cable)
I0219 (cable)
M12 8P A-coded CM
M12 8P A-coded –M12 8S (2 meter)
M12 8P A-coded –M12 8S (3 meter)
M12 8P A-coded –(2 meter, 0.25 mm2, open end)
NOTE!
P0010A is prepared for one tool change valve and up to three directional valves.

M0001-1 version 2.0 11
2.1.2 Small valve unit for tool changing and two valves: P0011A
Technical data
Article number
P0011A
Working temperature
+10°C−+50°C
Weight
1.1 kg
Air
channels
Tool change valve
1
Directional valves
2
Valve size
ISO02 18 mm IE, (ISO15407-2)
Outlet channels
6
Inlet channels
1
Max air pressure
10 bar
Air flow
550l /min for each valve
Connection, inlet
8 mm hose
Connection, outlet
6 mm hose
Air quality
Oil-clean and waterless filtered air, with max 25µm particle
content.
Electrical
signals
Circuit diagram
E0214-167 (section 2.3.1)
Signals, robot side
24V, 0V, 8 x valve control, 6 x (24V, 2A)
Signals, tool side
24V, 0V, 6 x (24V, 2A)
Connection, robot side
M20x1,5 hole for cable gland, M16x1,5 hole for cable gland
Connection, tool side
M12 contact with 8 sockets
Connection
kits tool
side (opt.)
I1110 (connector)
I0322 (cable)
I0650 (cable)
I0219 (cable)
M12 8P A-coded CM
M12 8P A-coded –M12 8S (2 meter)
M12 8P A-coded –M12 8S (3 meter)
M12 8P A-coded –(2 meter, 0.25 mm2, open end)

12 M0001-1 version 2.0
2.1.3 Small valve unit without valves, no tool changing: P1008
Technical data
NOTE!
P1008 is prepared for up to four directional valves (without tool change).
Article number
P1008
Working temperature
+10°C−+50°C
Weight
0.9 kg
Air
channels
Tool change valve
-
Directional valves
-
Valve size
ISO02 18 mm IE, (ISO15407-2)
Outlet channels
max 8
Inlet channels
1
Max air pressure
10 bar
Air flow
550 l/min for each valve
Connection, inlet
8 mm hose
Connection, outlet
G 1/8”
Air quality
Oil-clean and waterless filtered air, with max 25µm particle
content.
Electrical
signals
Circuit diagram
E0214-167 (section 2.3.1)
Signals, robot side
24V, 0V, 8 x valve control, 6 x (24V, 2A)
Signals, tool side
24V, 0V, 6 x (24V, 2A)
Connection, robot side
M20x1,5 hole for cable gland, M16x1,5 hole for cable gland
Connection, tool side
M12 contact with 8 sockets
Connection
kits tool
side (opt.)
I1110 (connector)
I0322 (cable)
I0650 (cable)
I0219 (cable)
M12 8P A-coded CM
M12 8P A-coded –M12 8S (2 meter)
M12 8P A-coded –M12 8S (3 meter)
M12 8P A-coded –(2 meter, 0.25 mm2, open end)

M0001-1 version 2.0 13
2.1.4 Extended small valve units for tool changing:
P0026, P0027, P0028 and P0029
Technical data
Article number
P0026
P0027
P0028
P0029
Working temperature
+10°C−+50°C
Weight
1.1 kg
1.4 kg
1.5 kg
1.5 kg
Air
channels
Tool change valve
-
1
Directional valves
-
1
3
4
Valve size
ISO02 18mm IE, (ISO15407-2)
Outlet channels
max 10
2
6
8
Inlet channels
1
Max air pressure
10 bar
Air flow
-
550l/min for each valve
Connection, inlet
8 mm hose
Connection, outlet
G 1/8”
6 mm hose
Air quality
Oil-clean and waterless filtered air, with max 25µm particle
content.
Electrical
signals
Circuit diagram
E0214-222 (section 2.3.2)
Signals, robot side
24V, 0V, 10 x valve control, 6 x (24V, 2A)
Signals, tool side
24V, 0V, 10 x (24V, 2A)
Connection, robot side
M20x1,5 hole for cable gland, M16x1,5 hole for cable gland
Connection, tool side
Souriau 23S (UT001823SH)
Connection
kits tool
side (opt.)
P8001 (connector)
P8001-1 (connector)
Souriau 23P (straight)
Souriau 23P (angled)

14 M0001-1 version 2.0
2.1.5 Extended small valve units: P0035, P0036 and P0037
Technical data
Article number
P0035
P0036
P0037
Working temperature
+10°C−+50°C
Weight
1.4 kg
1.5 kg
1.5 kg
Air
channels
Tool change valve
-
Directional valves
2
4
5
Valve size
ISO02 18mm IE, (ISO15407-2)
Outlet channels
4
8
10
Inlet channels
1
Max air pressure
10 bar
Air flow
550l/min for each valve
Connection, inlet
8 mm hose
Connection, outlet
6 mm hose
Air quality
Oil-clean and waterless filtered air, with max 25µm particle
content.
Electrical
signals
Circuit diagram
E0214-222 (section 2.3.2)
Signals, robot side
24V, 0V, 10 x valve control, 6 x (24V, 2A)
Signals, tool side
24V, 0V, 10 x (24V, 2A)
Connection, robot side
M20x1,5 hole for cable gland, M16x1,5 hole for cable gland
Connection, tool side
Souriau 23S (UT001823SH)
Connection
kits tool
side (opt.)
P8001 (connector)
P8001-1 (connector)
Souriau 23P (straight)
Souriau 23P (angled)

M0001-1 version 2.0 15
2.2 Pneumatic diagrams
NOTE! “T”stands for installed tool change valve and “D”for installed directional
valves, “t” stands for slots inteded for tool change valves, “d” for slots intended for
directional valve while “t/d” stands for slots which can be used for either a tool
change or a directional valve.
Installed valves in small valve units
Small valve
unit
Installed valves
Pneumatic
diagram
Valve V1
Valve V2
Valve V3
Valve V4
P0010A
d
d
d
t
Pne0214-010
(section 2.2.1)
P0011A
D
D
-
T
Pne0214-011
(section 2.2.2)
P1008
d
d
d
d
Pne0214-008
(section 2.2.3)
P0012A
D
-
-
-
Pne0214-013
(section 2.2.4)
P0013A
D
D
D
-
NOTE! Valves are not included in P0010A and P1008. P0010A are intended for
installation of up to three directional valves and one tool change valve. P1008 are
intended for installation of four valves when no tool change function is required.
Installed valves in extended small valve units
Extended
valve unit
Installed valves
Pneumatic
diagram
Valve V1
Valve V2
Valve V3
Valve V4
Valve V5
P0026
d
d
d
d
t/d
Pne0214-026
(section 2.2.5)
P0027
D
-
-
-
T
Pne0214-027
(section 2.2.6)
P0028
D
D
D
-
T
P0029
D
D
D
D
T
P0035
D
D
-
-
-
Pne0214-035
(section 2.2.7)
P0036
D
D
D
D
-
P0037
D
D
D
D
D
Pne0214-037
(section 2.2.8)
NOTE! Valves are not included in P0026. It is intended for installation of up to five
valves out of which one can be a tool change valve.

16 M0001-1 version 2.0
2.2.1 Pne0214-010 for small valve unit P0010A

M0001-1 version 2.0 17
2.2.2 Pne0214-011 for small valve unit P0011A

18 M0001-1 version 2.0
2.2.3 Pne0214-008 for small valve unit P1008

M0001-1 version 2.0 19
2.2.4 Pne0214-013 for small valve units P0012A and P0013A

20 M0001-1 version 2.0
2.2.5 Pne0214-026 for extended valve unit P0026