RUGGED GEEK INTELLIBOOST ULTRA RG500 User manual

RG500 |12V |500A
INTELLIBOOST
™ULTRA
EMERGENCY JUMP STARTER |PORTABLE POWER SUPPLY
USER
GUIDE
WWW.RUGGEDGEEK.COM
REV 1.04E

IN ORDER TO ENSURE A FULL CHARGE,
BE SURE TO CHARGE THE RG500
WITH THE POWER SWITCH IN THE
“ON” POSITION.
THE RG500 IS AN EMERGENCY TOOL
AND, AS SUCH, SHOULD BE KEPT FULLY
CHARGED IN CASE OF EMERGENCY.
IMPORTANT

TABLE OF CONTENTS
WELCOME.................................................................................1
PACKAGE CONTENTS........................................................... 2
PRODUCT FEATURES...........................................................3
JUMPSTARTING A VEHICLE ............................................. 4
CHARGING USB DEVICES ................................................. 5
CHARGING LAPTOP COMPUTERS..................................6
USING THE LED FLASHLIGHT...........................................7
CHARGING THE RG500......................................................8
TROUBLESHOOTING............................................................9
SPECIFICATIONS ...............................................................10
SAFETY INFORMATION.....................................................11
WARRANTY & SUPPORT...................................................12

WELCOME
PAGE 1
IMPORTANT:
For updates to this manual, additional support, product-use videos and more please visit us at
www.ruggedgeek.com.
Welcome to your new RUGGED GEEK™
INTELLIBOOST™ULTRA RG500 Emergency Jump
Starter and Personal Power Supply.
Your next generation Lithium Ion Jump Starter
features class-leading construction, exclusive
INTELLIBOOST™ cables and a unique design
perfected in North America for the ultimate in
safety and convenience.
We are excited by the versatility, features and
safety offered by the RG500 and encourage you
to read through the owner’s manual to ensure
trouble free and safe operation.

PACKAGE CONTENTS
(1) LAPTOP CHARGING CABLE
(8) LAPTOP CHARGING TIPS
(1) 4-IN-1 USB CABLE(1) CAR CHARGER
(1) WALL CHARGER
(1) INTELLIGENT JUMP STARTER | PORTABLE POWER SUPPLY & INTELLIBOOST JUMPER CABLES
PAGE 2

PRODUCT FEATURES
(1) LED FLASHLIGHT
(2) JUMPSTARTER OUTPUT
(3) LCD SCREEN
(4) LAPTOP OUTPUT
(5) CIRCLE BUTTON
(6) 5.0V/2.1A USB OUTPUTS
(7) 15V/1A INPUT
(8) POWER SWITCH
PAGE 3
(5) (8)
(7)
(6)
(4)
(3)
(2)
(1)

IMPORTANT:
The INTELLIBOOST sensor will not turn green until a draw is recognized. This is designed to ensure a proper
connection with no accidental power discharge.
Do not crank the engine for more than 4 seconds (continuously) while the unit is connected to the battery, as
this may cause damage to the jump starter.
Please read your vehicle’s owners manual prior to jump starting any vehicle to ensure that all safety
precautions regarding the vehicle have been followed.
While it may be possible to jumpstart a vehicle with a charge level below 60%, a much more powerful boost
is available at higher charge levels. Boosting with a charge below 40% is not advisable as it may cause harm
to the RG500 and void your warranty.
JUMPSTARTING A VEHICLE
60%
Step 1: Make sure that your RG500 has at least a 60%
charge. The higher the charge level, the more available
boosting power.
Step 2: Lift the rubber cover and plug the INTELLIBOOST
cables into the RG500.
Step 3: Connect the Red Clamp to the positive “+” terminal
and the black clamp to the negative “-” terminal of the
battery of the vehicle needing a boost.
Step 5: Remove the INTELLIBOOST cables from the battery
of the vehicle being boosted and then unplug them from the
booster. Ensure that the unit is turned off to save battery life.
Step 4: Turn the vehicle ignition to the “ACC” (Accessory)
position for (2) seconds, or until the INTELLIBOOST indicator
light turns green. Then turn the ignition to “START” to start
the vehicle.
PAGE 4

CHARGING USB DEVICES
IMPORTANT:
The LCD display will briefly show the current output level when a USB device is initially plugged into the RG500.
USB charging is disabled while the RG500 is being charged.
Step 1: Locate the 4-in-1 USB cable or any other USB charging
cable designed for your device.
Step 2: Plug the USB charging cable into one of the (2) USB
charging ports “OUTPUT 5.0V/2.1A” on the RG500.
Step 3: Plug the other end of the 4-in-1 USB cable into the
device in need of charging.
Step 4: Switch the RG500 to “ON” (A), and short press the
“CIRCLE” button (B).
A
B
PAGE 5

CHARGING LAPTOP COMPUTERS
Step 1: Locate the suitable connector for your laptop and
secure it to the end of the laptop charging cable. Be sure to
confirm the charging/output voltage required by consulting
the owners manual or original charging cable for your laptop
if you are unsure.
Step 2: Insert the laptop charging cable into the laptop
charging port “OUTPUT” of the RG500.
Step 3: Turn the RG500 to “ON” (A), then press the “CIRCLE”
button (B). Each short press of the “CIRCLE” button will
toggle the output voltage from 12V to 16V to 19V. Please
be sure that the correct output as determined in step 1 is
shown on the LCD display.
Step 4: Insert the other end of the laptop charging cable into
your laptop charging port.
A
B
PAGE 6

USING THE LED FLASHLIGHT
Step 1: Switch the RG500 to “ON” (A), then press and hold
the “CIRCLE” button (B) for (3) seconds and the flashlight will
turn on. Release button once light is on.
Step 2: With the flashlight on, press the “CIRCLE” button (B)
to switch to SOS mode and again to switch to Strobe mode.
Step 3: Press the “CIRCLE” button (B) again to turn off the
flashlight.
A
B
PAGE 7

Step 1: Switch the RG500 to “ON” (A).
Step 2: Choose either the 12V charger or the 110V home
charger.
Step 3: Plug the charger end into the “INPUT 1.5V/1A” jack
of the RG500. Plug the other end of the charger into a wall
outlet or a 12V power outlet.
A
CHARGING THE RG500
IMPORTANT:
The RG500 is designed to prevent overcharging, however, it is best to unplug the charger once the battery
level reaches 100% for more than an hour.
PAGE 8
FOR FIRST TIME CHARGING, PLEASE BE SURE TO FOLLOW THE ADVICE PROVIDED
ON THE OPENING PAGE OF THIS MANUAL.
IN ORDER TO ENSURE A FULL CHARGE, BE SURE TO CHARGE THE RG500 WITH THE
POWER SWITCH IN THE “ON” POSITION.

PROBLEM CAUSE SOLUTION
The INTELLIBOOST cables won’t
stop beeping and I can’t get it
to boost my vehicle.
The INTELLIBOOST cables have
detected an error.
Reset the INTELLIBOOST cables
by unplugging them from the
RG500 and disconnect the
cables from the battery you
were attempting to boost. Plug
the cables back into the RG500
prior to connecting them to the
vehicle in need of boost.
The light on the INTELLIBOOST
cable won’t turn green, but they
are connected properly.
The cables do not detect a
sufficient draw.
For the majority of vehicles,
simply turning the vehicle to
“ACC” or Accessory mode will
initiate enough of a draw to turn
the light green and allow you to
boost. For certain lower draw
vehicles without any accessory
draw, often just attempting to
start the vehicle will initiate
the draw needed. If that still
does not work, it is possible the
draw sensed from the vehicle
is not compatible with the
INTELLIBOOST feature. On these
vehicles, often turning on a light
or other type of draw, may work.
I connected the INTELLIBOOST
cables to the wrong terminals
on the battery of the vehicle I
am boosting and now the light
is red and it’s beeping, did I
wreck it?
Reverse polarity connection of
the booster cables
Don’t worry... you are safe.
The INTELLIBOOST cables are
designed to not spark or cause
any damage if the cables are
accidentally hooked up in
reverse. Simply connect the
cables properly using the steps
outlined in this manual.
I have my USB device plugged in,
but it won’t charge?
No power is being output from
the RG500.
Ensure the proper cable is being
utilized. Ensure the switch is
in the “on” position and the
circle button has been pressed
to initiate charge.
TROUBLESHOOTING
PAGE 9

BATTERY TYPE: LITHIUM ION
BATTERY CAPACITY: 14,000 mAh @ 3.7v / 51.8 wh
BATTERY CYCLE LIFE: 1000+
LED LIFE: 100,000 HOURS
PEAK CURRENT RATING: 500A
OPERATING TEMPERATURE: -22°F (-30°C°)—+122°F (+50°C)
INPUT (CHARGING) VOLTAGE: 15V, 1A
OUTPUT VOLTAGE (JUMP STARTER): 12V
OUTPUT VOLTAGE (USB): 2 @5V, 2.1A
OUTPUT VOLTAGE (LAPTOP): 12V/16V/19V, 2A/3.5A/3.5A
SIZE (L x W x H): 6.3” (16cm)x2.9” (7.4cm)x1.3” (3.3cm)
WEIGHT (WITHOUT CABLES): 14.8 oz (420 gm)
SPECIFICATIONS
PAGE 10

WARNING: PLEASE READ THESE SAFETY WARNINGS
AND CAUTIONS CAREFULLY TO ENSURE YOUR PERSONAL
SAFETY AND PREVENT PROPERTY DAMAGE.
FIRE AND ELECTRIC SHOCK HAZARD.
Do not expose your RG500 to liquid, moisture, humidity, or rain. Do not use the RG500 near a bathtub, sink,
sauna, pool, or steam room. Exposure of the RG500 to moisture could result in electric shock.
Do not drop, disassemble, open, crush, bend, deform, puncture, shred, microwave, incinerate, paint, or insert
foreign objects into the RG500. Such actions could result in electric shock and will void your warranty.
CLEAN THE RG500 ONLY WITH A DRY CLOTH.
Do not expose your RG500 to extremely high or low temperatures.
Do not leave your RG500 in direct sunlight for extended periods of time.
Do not leave your RG500 near open flames such as cooking burners, candles, or fireplaces.
BATTERY/CHARGER HAZARD
Do not dispose of your RG500 in a fire. The battery could explode causing injury or death.
Only charge the battery in accordance with the user instructions supplied with the RG500 using only the
included chargers or those approved by Rugged Geek.
Do not attempt to disassemble the RG500 charger or force open the built-in battery because this may result
in electric shock.
Do not charge the RG500 in damp areas or in extremely high or low temperatures because this could result
in electric shock.
Do not clean the RG500 when it is being charged. Always unplug the charger first before cleaning the RG500.
AUTOMOBILE ACCIDENT HAZARD
Do not leave or store the RG500 or any of its accessories near or over your automobile’s air bag because
serious injury may result when an air bag deploys.
OTHER HAZARDS
Do not use abrasive cleaners to clean your RG500 because this could cause scratches and damage.
Do not bring your RG500 in to contact with any sharp objects because this could cause scratches and
damage.
Do not attempt to repair, modify, or disassemble your RG500 yourself, it does not contain any user-serviceable
components.
Do not attempt to replace your RG500 battery, it is built-in and is not changeable.
Use only the manufacturer supplied charger to charge your RG500. Other chargers may look similar, but using
them could result in electric shock and could damage the RG500.
Turn off your RG500 prior to boarding an aircraft. Do not use the RG500 inside an aircraft unless allowed
by your airline.
SAFETY INFORMATION
PAGE 11

Rugged Geek (“RG”) warrants that its RG500 (“The Product”) will be free from defects in material and
workmanship for a period of twelve (12) months from the date of purchase (the “”Warranty Period””). For
defects reported during the Warranty Period, RG will, at its discretion, and subject to RG’s technical support
analysis, either repair or replace any Product sold by RG that contains such a defect. Replacement parts and
products will be new or serviceably used, comparable in function and performance to the original part and
warranted for the remainder of the original Warranty Period.
THE FOREGOING LIMITED WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES
NOT EXPRESSLY SET FORTH HEREIN, WHETHER EXPRESS OR IMPLIED BY OPERATION OF
LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
RG’S LIABILITY UNDER THIS LIMITED WARRANTY IS EXPRESSLY LIMITED TO REPLACEMENT
(IN THE FORM AND UNDER THE TERMS ORIGINALLY SHIPPED), OR TO REPAIR, WHETHER SUCH
CLAIMS ARE FOR BREACH OF WARRANTY OR FOR NEGLIGENCE. RG SHALL NOT BE LIABLE
FOR ANY INCIDENTAL, CONSEQUENTIAL, OR SPECIAL LOSSES, DAMAGES OR EXPENSES OF
ANY KIND, INCLUDING, WITHOUT LIMITATION, ANY SUCH LOSSES, DAMAGES, OR EXPENSES
ARISING DIRECTLY OR INDIRECTLY FROM THE SALE, HANDLING, OR USE OF THE PRODUCT
FROM ANY OTHER CAUSE RELATING THERETO, OR FROM PERSONAL INJURY OR LOSS OF
PROFIT.
Some states do not allow the exclusion or limitation of incidental or consequential damages or length of an
implied warranty so the above limitation(s) or exclusion(s) may not apply. This Limited Warranty gives you
specific legal rights and you may also have other legal rights which vary from state to state.
This Limited Warranty is made to the original purchaser from RG and does not extend to any other person
or entity and is not assignable. It is the obligation of the original purchaser to forward the Product, with the
proof of purchase, to RG.
THE COSTS OF TRANSPORTING PRODUCTS TO RG FOR WARRANTY SERVICE IS THE
RESPONSIBILITY OF THE ORIGINAL PURCHASER. THIS LIMITED WARRANTY IS VOID UNDER
THE FOLLOWING CONDITIONS:
1. The Product is misused, subjected to careless handling, or operated under conditions of extreme
temperature, shock, or vibration beyond RG’s recommendations for safe and effective use.
2. The Product has not been installed, operated, charged, or maintained in accordance with approved
procedures.
3. The Product is disassembled, altered, or repaired by anyone, except RG.
4. The electrical connections to either the AC input or any of the DC outputs of the jump starter are modified.
5. The Product is subject to improper storage or accidental damage.
6. The original purchaser fails to provide the original bill of sale.
THIS LIMITED WARRANTY DOES NOT COVER:
1. Normal wear and tear.
2. Cosmetic damage that does not affect functionality.
3. Products where the purchase date is undeterminable.
FOR ADDITIONAL WARRANTY INFORMATION AND TO REGISTER YOUR PRODUCT, PLEASE VISIT
OUR WEBSITE AT WWW.RUGGEDGEEK.COM AND CLICK ON “SUPPORT”. YOU MAY ALSO EMAIL US
DIRECTLY AT [email protected].
WARRANTY & SUPPORT
PAGE 12

TO CHECK OUT OUR OTHER COOL
PRODUCTS, OR FOR ADDITIONAL
PRODUCT USAGE INFORMATION AND
VIDEOS, PLEASE VISIT:
WWW.RUGGEDGEEK.COM