RuggedCom RUGGEDSWITCH RS900G Manual

RuggedSwitch™ RS900G
Hardware Installation Guide
Revision 107 - April 10, 2013
www.RuggedCom.com

RuggedSwitch™ RS900G
RuggedSwitch™ RS900G: Hardware Installation Guide
Copyright ©2013 RuggedCom Inc.
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be completely ruled out.
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performance, or use of this material.
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any suggested improvements. We reserve the right to make technical improvements without notice.
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ROX™, RuggedBackbone™, RuggedRated™ and eRSTP™ are trademarks of RuggedCom Inc. ROS®, RuggedRouter® and RuggedSwitch®
are registered trademarks of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for their own
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• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.
Warranty
Five (5) years from date of purchase, return to factory. For warranty details, visit www.RuggedCom.com or contact your customer service
representative.
Contacting RuggedCom
Corporate Headquarters US Headquarters Europe Headquarters
RuggedCom Inc.
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Concord, Ontario
Canada, L4K 5C7
Tel: [phone]
Fax: [phone]
Toll-free: 1 888 264 0006
RuggedCom
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Hollywood, Florida
USA, 33020
Tel: [phone] ext.103
Fax: [phone]
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RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD
Tel: [phone]
Fax: [phone]
Email: [email protected]
Technical Support
Toll Free (North America): 1 866 922 7975
International: [phone]
Email: [email protected]
Web: www.RuggedCom.com

RuggedSwitch™ RS900G
RuggedCom® RuggedSwitch™ 3 RS900G Installation Guide Rev 107
Table of Contents
FCC Statement And Cautions ................................................................................................... 6
1. Product Overview ................................................................................................................... 7
1.1. RS900G Front Panel ................................................................................................... 9
1.2. RS900G Bottom Panel ................................................................................................ 9
2. Installation ............................................................................................................................ 10
2.1. DIN Rail Mounting ..................................................................................................... 10
2.2. Power Supply Wiring and Grounding ........................................................................ 11
2.2.1. HI Power Supply Wiring and Grounding ........................................................ 11
2.2.2. DC Power Supply Wiring and Grounding ....................................................... 12
2.3. HIPOT (Dielectric Strength) Testing .......................................................................... 13
2.4. Failsafe Output Wiring and Specifications ................................................................ 13
2.5. RS232 Port Wiring .................................................................................................... 13
2.6. RJ45 Ports: Signal Description ................................................................................. 15
3. Specifications ....................................................................................................................... 16
3.1. Operating Environment ............................................................................................. 16
3.2. Power Supply Specifications ..................................................................................... 16
3.3. Failsafe Relay Specifications .................................................................................... 16
3.4. Twisted Pair Data Port Specifications ....................................................................... 16
3.5. Fiber Optic Port Specifications .................................................................................. 17
3.6. Physical Dimensions ................................................................................................. 18
3.7. Type Test Specifications ........................................................................................... 19
3.7.1. IEC 61850-3 Type Tests ................................................................................ 19
3.7.2. IEEE 1613 Type Tests ................................................................................... 20
3.7.3. IEC Environmental Type Tests ...................................................................... 20
3.8. Agency Approvals ..................................................................................................... 22
A. Warranty .............................................................................................................................. 23

RuggedSwitch™ RS900G
RuggedCom® RuggedSwitch™ 4 RS900G Installation Guide Rev 107
List of Figures
1.1. RS900G Front Panel .......................................................................................................... 9
1.2. RS900G Bottom Panel ....................................................................................................... 9
2.1. DIN Rail Mounting ............................................................................................................ 10
2.2. Power Supply Inputs ......................................................................................................... 11
2.3. DC Power Supply Wiring and Grounding ......................................................................... 12
2.4. HIPOT (Dielectric Strength) Testing ................................................................................. 13
2.5. Failsafe Output Relay ....................................................................................................... 13
2.6. RS232 Female Connector ................................................................................................ 14
2.7. RJ45 Port Connector ........................................................................................................ 15
3.1. RS900G Physical Dimensions .......................................................................................... 18

RuggedSwitch™ RS900G
RuggedCom® RuggedSwitch™ 5 RS900G Installation Guide Rev 107
List of Tables
1.1. RS900G Front Panel LED Definitions ................................................................................ 9
2.1. RS232 Female DCE Pinout .............................................................................................. 14
2.2. RJ45 Ethernet Pin Assignment ......................................................................................... 15
3.1. Operating Environment ..................................................................................................... 16
3.2. RS900G Power Supply Specifications .............................................................................. 16
3.3. Failsafe Relay Specifications ............................................................................................ 16
3.4. Twisted Pair Data Port Specifications ............................................................................... 16
3.5. Fiber Optic Port Specifications ......................................................................................... 17
3.6. Physical Specifications ...................................................................................................... 18
3.7. RS900G IEC 61850-3 Type Tests .................................................................................... 19
3.8. RS900G IEEE 1613 Type Tests ....................................................................................... 20
3.9. IEC Environmental Type Tests ......................................................................................... 20
3.10. Agency Approvals ........................................................................................................... 22

FCC Statement And Cautions
RuggedCom® RuggedSwitch™ 6 RS900G Installation Guide Rev 107
FCC Statement And Cautions
Federal Communications Commission Radio Frequency Interference
Statement
This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipmentgenerates,usesandcanradiateradiofrequencyenergyand,ifnotinstalledandusedin
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.
Caution: Service
This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.
Changesor modifications notexpressly approved byRuggedCom Inc. couldinvalidate
specifications, test results, and agency approvals, and void the user’s authority to
operate the equipment.
Should this device require service, refer to Appendix A, Warranty in this guide.
Caution: Physical Access
This product should be installed in a restricted access location where access can only
be gained by service personnel or users who have been instructed about the reasons
fortherestrictionsappliedtothelocationandaboutanyprecautionsthatshallbetaken;
and access is through the use of a tool or lock and key, or other means of security,
and is controlled by the authority responsible for the location.

1. Product Overview
RuggedCom® RuggedSwitch™ 7 RS900G Installation Guide Rev 107
1. Product Overview
The RuggedSwitch™ RS900G is an industrially hardened, fully managed Ethernet switch
providing dual fiber optical Gigabit Ethernet ports and eight Fast Ethernet copper ports. Designed
to operate reliably in harsh industrial environments, the RS900G provides a high level of immunity
to electromagnetic interference and heavy electrical surges typical of environments found in
electric utility substations, factory floors or in curb side traffic control cabinets. An operating
temperature range of -40°C to +85°C coupled with hazardous location certification, a powder
coated aluminum enclosure and optional conformal coating allows the RS900G to be placed in
almost any location.
The embedded Rugged Operating System (ROS™) provides advanced networking features such
as Enhanced Rapid Spanning Tree (eRSTP™), Port Rate Limiting and a full array of intelligent
functionality for high network availability and manageability.
Ethernet Ports
• 2 - Fiber Optic Gigabit-Ethernet Ports(1000BaseX)
• 8 - Fast Ethernet Ports (10/100BaseTX)
• Full compliance with IEEE: 802.3, 802.3u and 802.3z
• Non-blocking, store and forward switching
• Full duplex operation and flow control (IEEE 802.3x)
• Industry standard fiber optical connectors: LC, SC, SFP
• Bi-Directional simplex fiber support
• Long haul optics allow Gigabit distances up to 70km
RuggedRated™ for Reliability in Harsh Environments
• Meets IEEE 1613 (electric utility substations)
• Exceeds IEC 61850-3 (electric utility substations)
• Exceeds IEEE 61800-3 (variable speed drive systems)
• Exceeds IEC 61000-6-2 (generic industrial environment)
• Exceeds NEMA TS-2 (traffic control equipment)
• Hazardous Location Certification: Class 1 Division 2
• -40 to +85°C operating temperature (no fans)
• Conformal coated circuit boards (optional)
• Rugged powder coated aluminum enclosure
Universal Power Supply Options
• Fully integrated power supply
• Universal high-voltage range: 88-300VDC or 85-264VAC
• Dual low-voltage DC inputs (12, 24 or 48 VDC)
• CSA/UL 60950 safety approved to +85°C

1. Product Overview
RuggedCom® RuggedSwitch™ 8 RS900G Installation Guide Rev 107
Simple Plug and Play Operation
• Automatic learning of up to 8192 MAC addresses
• Auto-negotiation on all 10/100BaseTX ports
• Auto-MDI/MDIX (crossover) on all 10/100BaseTX ports
• LED indicators for link, activity and speed
ROS™ Advanced Network Management
• Enhanced Rapid Spanning Tree (eRSTPTM)
• Quality of Service (802.1p) for real-time traffic
• Port rate limiting: 128kbps to 8Mbps
• VLAN (802.1q) with double tagging
• IGMP Snooping for multicast filtering
• Port configuration, status, statistics, mirroring, security
• Loss of link management on fiber ports
• Web-based, Telnet, CLI management interfaces
• SNMP v2 and RMON
• Rich set of diagnostics with logging and alarms

1. Product Overview
RuggedCom® RuggedSwitch™ 9 RS900G Installation Guide Rev 107
1.1. RS900G Front Panel
Figure 1.1. RS900G Front Panel
LED Activity Description
Solid Link Established
LINK LED (Yellow) Blinking Tx/Rx Activity
Power LED Solid Power On
Alarm LED Solid Alarm condition exists
Table 1.1. RS900G Front Panel LED Definitions
1.2. RS900G Bottom Panel
Figure 1.2. RS900G Bottom Panel

2. Installation
RuggedCom® RuggedSwitch™ 10 RS900G Installation Guide Rev 107
2. Installation
2.1. DIN Rail Mounting
An optional DIN rail mounting bracket is available for the RS900G.
Figure 2.1. DIN Rail Mounting