RuggedCom RuggedSwitch RSG2100 User manual

RuggedSwitch®
RSG2100
19-Port Modular Managed Ethernet Switch with
Gigabit Uplink Ports
Installation Guide
June 22, 2009
www.ruggedcom.com

Copyright
COPYRIGHT © 2009 RuggedCom Inc. ALL RIGHTS RESERVED
Dissemination or reproduction of this document, or evaluation and communication of its contents, is not
authorized except where expressly permitted. Violations are liable for damages. All rights reserved,
particularly for the purposes of patent application or trademark registration.
This document contains proprietary information, which is protected by copyright. All rights are reserved.
No part of this document may be photocopied, reproduced or translated to another language without
the prior written consent of RuggedCom Inc.
Disclaimer of liability
We have checked the contents of this manual against the hardware and software described. However,
deviations from the description cannot be completely ruled out.
RuggedCom shall not be liable for any errors or omissions contained herein or for consequential
damages in connection with the furnishing, performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be
included in subsequent editions. We appreciate any suggested improvements. We reserve the right to
make technical improvements without notice.
Registered Trademarks
RuggedRated™, ROS™ and eRSTP™ are trademarks of RuggedCom Inc. RuggedRouter® and
RuggedSwitch®are are registered trademarks of RuggedCom Inc. Other designations in this manual
might be trademarks whose use by third parties for their own purposes would infringe the rights of the
owner.
Contacting RuggedCom
Corporate Headquarters US Headquarters Europe Headquarters
RuggedCom Inc.
30 Whitmore Road
Woodbridge, Ontario
Canada, L4L 7Z4
Tel: [phone]
Fax: [phone]
Toll-free: 1 [phone]
RuggedCom
1930 Harrison St., Suite 209
Hollywood, Florida
USA, 33020
Tel: [phone] x103
Fax: [phone]
Toll-free: 1 [phone]
RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD
Tel: [phone]
Fax: [phone]
Email: [email protected]
Technical Support
Toll Free (North America): 1 [phone]
International: [phone]
Email: [email protected]
Web: www.RuggedCom.com

Federal Communications Commission Radio
Frequency Interference Statement
This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely
to cause harmful interference in which case the user will be required to correct the interference
on his own expense.
CAUTION
This product contains a laser system and is classified as a
“CLASS 1 LASER PRODUCT”
CAUTION
Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure. This product contains
no user serviceable parts. Attempted service by unauthorized personnel shall render
all warranties null and void.
Changes or modifications not expressly approved by RuggedCom Inc. could void the
user’s authority to operate the equipment.
Should this device require service see the “Warranty and Service” section of this
guide.
IMPORTANT
The RSG2100 family of products should be installed in a restricted access location
where access can only be gained by service personnel or users who have been
instructed about the reasons for the restrictions applied to the location and about any
precautions that shall be taken; and access is through the use of a tool or lock and
key, or other means of security, and is controlled by the authority responsible for the
location.

Table of Contents
Table of Contents
Federal Communications Commission Radio Frequency Interference Statement ...........3
Table of Contents..............................................................................................................4
Table of Figures................................................................................................................5
Table of Tables .................................................................................................................5
1Product Overview......................................................................................................6
1.1 Functional Overview..........................................................................................6
1.2 Feature Highlights .............................................................................................6
1.3 Mounting Flexibility............................................................................................8
1.4 Ethernet Panel Description................................................................................9
1.4.1 Fiber Optic Transceiver Orientation and Connection ..............................10
1.5 Display Panel Description ...............................................................................12
2Installation...............................................................................................................14
2.1 Rack Mounting ................................................................................................14
2.2 Panel and DIN Rail Mounting..........................................................................15
2.3 Power Supply Wiring and Grounding ..............................................................16
2.3.1 AC Power Supply Wiring Examples ........................................................18
2.3.2 DC Power Supply Wiring Examples........................................................19
2.3.3 Dual Power Supplies – DC and AC Inputs..............................................20
2.4 Dielectric Strength (HIPOT) Testing................................................................21
2.5 Failsafe Alarm Relay Wiring and Specifications..............................................22
2.6 Console Port Wiring ........................................................................................23
2.7 RJ45 Twisted-Pair Data Ports.........................................................................24
2.8 Gigabit Ethernet 1000Base-Tx Cabling Recommendations............................25
2.9 Pluggable optics – Installation, removal, and precautions ..............................26
2.9.1 Module Insertion – GBICs and SFPs.......................................................26
2.9.2 GBIC Module Removal............................................................................27
2.9.3 SFP Module Removal..............................................................................27
3Technical Specifications..........................................................................................28
3.1 Power Supply Specifications...........................................................................28
3.2 Failsafe Relay Specifications ..........................................................................28
3.3 Networking Standards Supported ...................................................................29
3.4 Twisted-Pair Port Specifications......................................................................29
3.5 Fiber Optic Specifications................................................................................30
3.5.1 Fast Ethernet (10/100 Mbps) Optical Specifications ...............................30
3.5.2 Gigabit Ethernet (1000 Mbps) Optical Specifications..............................31
3.6 Type Test Specifications.................................................................................33
3.7 Operating Environment ...................................................................................34
3.8 Mechanical Specifications...............................................................................34
4Agency Approvals ...................................................................................................36
5Warranty..................................................................................................................36
RuggedCom®4 RuggedSwitch®RSG2100

Table of Figures
RuggedSwitch®RSG2100 5 RuggedCom®
Table of Figures
Figure 1: RSG2000 Rack mount chassis orientation options – Front and rear mount......8
Figure 2: Ethernet, LED Status, and Power Panels.........................................................9
Figure 3: Ethernet panel LED description........................................................................9
Figure 4: 10FL ST connector .........................................................................................10
Figure 5: 100FX MTRJ connector..................................................................................10
Figure 6: 100FX / 1000LX LC connector........................................................................10
Figure 7: 100FX / 1000LX SC connector.......................................................................10
Figure 8: 100FX / 1000LX ST connector........................................................................11
Figure 9: 1000LX GBIC Module and..............................................................................11
Figure 10: 1000LX SFP (mini-GBIC) Module.................................................................11
Figure 11: RSG2000 LED Display Panel.......................................................................12
Figure 12: RS2000 Family 19” Rack Mount Adapters....................................................14
Figure 13: Rack mount adapter mounting location ........................................................14
Figure 14: RSG2000 PANEL/DIN RAIL mounting diagram ...........................................15
Figure 15: RSG2000 Series Philips Screw Terminal Block.............................................16
Figure 16: RSG2000 Series Phoenix Plug Terminal Block.............................................16
Figure 17: Chassis Ground Connection..........................................................................16
Figure 18: AC Power supply wiring examples.................................................................18
Figure 19: DC Power supply wiring examples ...............................................................19
Figure 20: DC And AC power supply wiring examples ..................................................20
Figure 21: Dielectric Strength (HIPOT) Testing ..............................................................21
Figure 22: Failsafe Alarm Relay Wiring...........................................................................22
Figure 23: Console port location on display board.........................................................23
Figure 24: RSG200 Console cable ................................................................................23
Figure 25: RJ45 port pins configuration..........................................................................24
Figure 26: SFP Orientation for top row and bottom row ports........................................26
Figure 27: Locking latch location on GBIC optical modules...........................................27
Figure 28: SFP Bail Latch location..................................................................................27
Figure 29: SFP Removal.................................................................................................27
Figure 30: RSG2000 Series Mechanical Dimensions....................................................35
Table of Tables
Table 1: LED Display – Device status LED behavior definition......................................12
Table 2: LED Display - Port LED behavior definition .....................................................13
Table 3: RSG2000 Power terminal block connection description...................................17
Table 4: RS232 over RJ45 console cable pin-out..........................................................23
Table 5: RJ45 Ethernet pinout assignment....................................................................24
Table 6: Cabling categories and 1000BaseTx compliance defined...............................25
Table 7: Fast Ethernet optical specifications...................................................................30
Table 8: Gigabit Ethernet optical specifications..............................................................31

Product Overview
1 Product Overview
1.1 Functional Overview
The RuggedSwitch®RSG2100 is an industrially hardened, fully managed, modular,
Ethernet switch specifically designed to operate reliably in electrically harsh and
climatically demanding utility substation and industrial environments. The RSG2100’s
superior ruggedized hardware design coupled with the RuggedSwitch Operating System
(ROS™) provides improved system reliability and advanced networking features making
it ideally suited for creating Ethernet networks for mission-critical, real-time control
applications.
The RSG2100’s modular flexibility offers 10BaseFL/100BaseFX/1000BaseX fiber and
10/100/1000BaseTX copper port combinations. Optional front or rear mount connectors
make the RSG2100 highly versatile for any application and can support multiple fiber
connectors (ST, MTRJ, LC, SC) without loss of port density. The RSG2100 is packaged
in a rugged galvanized steel enclosure with industrial grade DIN, panel, or 19" rack-
mounting options.
1.2 Feature Highlights
Ethernet Ports
3-Gigabit Ethernet ports supporting copper and fiber media
16-Fast Ethernet ports supporting copper and fiber media
Modular port design for unrivalled flexibility
Multimode and Singlemode fiber support
Bi-directional simplex (single strand) fiber support
Full compliance with IEEE: 802.3, 802.3u & 802.3z
Non-blocking, store and forward switching
Full duplex operation and flow control (IEEE 802.3x)
Industry standard fiber optical connectors: LC, SC, SFP
Long haul optics allow Gigabit at distances of up to 70km
RuggedCom®6 RuggedSwitch®RSG2100

Product Overview
RuggedRated™ for Reliability in Harsh Environments
Meets IEEE 1613 (electric utility substations)
Exceeds IEC 61850-3 (electric utility substations)
Exceeds IEEE 61800-3 (variable speed drive systems)
Exceeds IEC 61000-6-2 (generic industrial environment)
Exceeds NEMA TS-2 (traffic control equipment)
-40 to +85°C operating temperature (no fans)
Conformal coated printed circuit boards (optional)
18 AWG galvanized steel enclosure
Universal Power Supply Options
Fully integrated, dual-redundant (optional) power supplies
Universal high-voltage range: 88-300VDC or 85-264VAC
Popular low voltage DC ranges: 12, 24 or 48 VDC
Terminal blocks for reliable maintenance free connections
CSA/UL 60950 safety approved to +85°C
Simple Plug and Play Operation
Automatic learning of up to 8192 MAC addresses
Auto-negotiation on all 10/100/1000BaseTX ports
Auto-MDI/MDIX (crossover) on all 10/100BaseTX ports
LED indicators for link, activity and speed
Rugged Operating System (ROS™) Advanced Network Management
Enhanced Rapid Spanning Tree (eRSTP™)
Quality of Service (802.1p) for real-time traffic
Port rate limiting: 128kbps - 8Mbps
VLAN (802.1q) with double tagging
IGMP Snooping for multicast filtering
Port configuration, status, statistics, mirroring, security
Loss of link management on fiber ports
Web-based, Telnet, CLI management interfaces
SNMP v2 and RMON
Rich set of diagnostics with logging and alarms
RuggedSwitch®RSG2100 7 RuggedCom®

Product Overview
1.3 Mounting Flexibility
The RSG2000 series of products have been designed with maximum mounting and
display flexibility. Customers can order an RSG2000 series switch that can be mounted
in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack mount installations,
the RSG2000 series can be ordered with connectors on the front of the unit, or can
located on the rear of the chassis to allow for all data and power cabling to be installed
and connected at the rear of the rack. See Figure 1 for rack mount orientation
examples.
Figure 1: RSG2000 Rack mount chassis orientation options – Front and rear mount.
RuggedCom®8 RuggedSwitch®RSG2100

Product Overview
Figure 2: Ethernet, LED Status, and Power Panels
1.4 Ethernet Panel Description
Each Ethernet module is equipped with two LEDs that indicate link/activity status
information. The LED will be solid for ports with link, and will blink for activity. The
diagram in Figure 3 highlights the port and the associated link/activity LED.
Figure 3: Ethernet panel LED description
RuggedSwitch®RSG2100 9 RuggedCom®

Product Overview
1.4.1 Fiber Optic Transceiver Orientation and Connection
Depending on the order code of the product, the RSG2000 series products can be
equipped with several different types of fiber optic ports. The Transmit (TX) and Receive
(RX) connections of each port must be properly connected and matched for proper link
and operation. Modules populated on the top row of the device typically have locking
mechanisms or tabs towards the top of the unit. Modules located on the bottom row of
the device have locking mechanisms or tabs towards the bottom of the device.
The drawings in the following figures show each fiber optic connector style with a side
and top view to allow the user to identify the proper cable connection orientation. If
modules are populated on the bottom row of the device, the transceiver orientation will
be reversed (ie RX and TX will be reversed).
Figure 4: 10FL ST connector
Figure 5: 100FX MTRJ connector
Figure 6: 100FX / 1000LX LC connector
Figure 7: 100FX / 1000LX SC connector
RuggedCom®10 RuggedSwitch®RSG2100

Product Overview
Figure 8: 100FX / 1000LX ST connector Figure 9: 1000LX GBIC Module and
SC connector
Figure 10: 1000LX SFP (mini-GBIC) Module
and LC connector
RuggedSwitch®RSG2100 11 RuggedCom®

Product Overview
1.5 Display Panel Description
The RSG2000 series products are equipped with a versatile display panel, shown in
Figure 11, which is designed to provide quick status information for each port, as well as
the entire device to allow for simple diagnostics and troubleshooting. It features:
RS232 console port for ‘out of band’ console access and configuration
Power supply and Alarm status indicators
Convenient port status indicators conveying Link-Activity, Duplex, or Speed via
push-button control.
System reset via push-button if held for 5 seconds
Figure 11: RSG2000 LED Display Panel
Device status LEDs exist to provide a quick visual indicator to operators for operational
status of the unit. Table 1 defines the possible LED colours and the corresponding
description.
LED Colour Description
Green Power supply operating normal
Red Power supply failure
PS1 / PS2 Off No power supply installed
Red Alarm exist – login to console to determine alarm
code
Alarm Off No alarms exist
Table 1: LED Display – Device status LED behavior definition
RuggedCom®12 RuggedSwitch®RSG2100

Product Overview
The port-based LEDs can be cycled between three display modes: Status, Duplex, and
Speed. Pushing the mode button causes the display mode to be cycled. Table 2
defines the possible port LED colours and the corresponding description.
Mode Color Description
Green (Solid) Link
Green (Blinking) Activity
Status Off No link
Green (Solid) Full-Duplex operation
Orange (Solid) Half-Duplex operation
Duplex Off No link
Green (Blinking) 1000Mb/s
Green (Solid) 100Mb/s
Orange (Solid) 10Mb/s
Speed
Off No link
Table 2: LED Display - Port LED behavior definition
RuggedSwitch®RSG2100 13 RuggedCom®

Installation
2 Installation
2.1 Rack Mounting
Figure 12: RS2000 Family 19” Rack Mount Adapters
Figure 13: Rack mount adapter mounting location
The RSG2000 family of products can be rack mounted using the included rack mount
adapter assemblies shown in Figure 12. Secure the one rack mount adapter to the front
of each side of the chassis using the included black PAN head philips screws in the
positions shown in Figure 14. The entire chassis can then be mounted to a standard 19”
rack. An additional two rack mount adapters are included to optionally secure the rear of
the chassis in high-vibration, or seismically active locations.
Note: Since heat within the RSG2100 is channeled to the enclosure, it is recommended
that 1 rack unit of space (1.75”) be kept unpopulated and free of equipment above each
RSG2100 series product to allow for a small amount of convectional airflow. Although
forced airflow is not necessary, any increase in airflow will result in a reduction of
ambient temperature that will improve long-term reliability of all equipment mounted
within the rack space.
RuggedCom®14 RuggedSwitch®RSG2100

Installation
2.2 Panel and DIN Rail Mounting
The RSG2000 series products can be ordered as a Panel/DIN mount chassis. Both
options involve the use of the panel/DIN adapters to be mounted on each side of the
chassis enclosure. The adapter allows for the chassis to be mounted on the standard 1”
DIN rail using the grooves in the adapter, secured using the included Philips screw. See
Figure 14 for a PANEL/DIN mount diagram.
Figure 14: RSG2000 PANEL/DIN RAIL mounting diagram
RuggedSwitch®RSG2100 15 RuggedCom®

Installation
2.3 Power Supply Wiring and Grounding
Figure 15: RSG2000 Series Philips Screw Terminal Block
Phoenix Plug Terminal without CoverPhoenix Plug Terminal with Cover
Safety Cover
Screws
Safety Cover Chassis Ground
Connection Terminal
Surge / Chassis
Ground Jumper
Figure 16: RSG2000 Series Phoenix Plug Terminal Block
The RSG2000 Family supports dual redundant power supplies – “Power Supply 1 (PS1)”
and “Power Supply 2 (PS2)”. The connections for PS1, PS2 and the fail-safe relay are
located on the terminal block as shown in Figure 15 and Figure 16.
The RSG2000 Family chassis ground connection, shown in Figure 17, uses a #6-32
screw. It is recommended to terminate the ground connection in a #6 ring lug, and to use
a torque setting not exceeding 15 in.lbs (1.7 Nm).
Figure 17: Chassis Ground Connection
#6-32 screw with
ext. washer.
#6 rin
g
lu
g
stainless steel standoff
Philips Screw Terminal with Cove
r
Safety Cover Safety Cove
r
Philips Screw Terminal without Cover
Screws Chassis Ground
Connection Terminal
Surge
/
Chassis
Ground Jumpe
r
RuggedCom®16 RuggedSwitch®RSG2100

Installation
The RSG2000 Family can be equipped with either a Philips Screw Terminal Block or a
Phoenix Plug Terminal Block. The Philips Screw Terminal Block has Philips screws with
a compression plate allowing either bare wire connections or crimped terminal lugs. We
recommend the use of #6 size ring lugs to ensure secure, reliable connections under
severe shock or vibration. Both terminal blocks have a safety cover which must be
removed via two Phillips screws before connecting any wires. The safety cover must be
re-attached after wiring to ensure personnel safety. Refer to Table 3, below, for a
description of each terminal as well as sections 2.3.1 through 2.3.3 for wiring examples.
Terminal # Description Usage
1 PS1 Live / + PS1 Live / + is connected to the positive (+) terminal if the power source is DC or to the (Live) terminal if
the power source is AC.
2 PS1 Surge
Ground
PS1 Surge Ground is connected to the Chassis
Ground via a jumper on the terminal block. Surge
Ground is used as the ground conductor for all surge
and transient suppression circuitry. NOTE: Surge
Ground must be disconnected from Chassis
Ground during HIPOT (dielectric strength) testing.
3 PS1 Neutral / - PS1 Neutral / - is connected to the negative (-) terminal if the power source is DC or to the (Neutral)
terminal if the power source is AC.
4 Chassis Ground
Chassis Ground is connected to the Safety Ground
terminal for AC inputs or the equipment ground bus
for DC inputs. Chassis ground connects to both power
supply surge grounds via a removable jumper.
5 PS2 Live / + PS2 Live / + is connected to the positive (+) terminal if the power source is DC or to the (Live) terminal if
the power source is AC.
6 PS2 Surge
Ground
PS2 Surge Ground is connected to the Chassis
Ground via a jumper on the terminal block. Surge
Ground is used as the ground conductor for all surge
and transient suppression circuitry. NOTE: Surge
Ground must be disconnected from Chassis
Ground during HIPOT (dielectric strength) testing.
7 PS2 Neutral / - PS2 Neutral / - is connected to the negative (-) terminal if the power source is DC or to the (Neutral)
terminal if the power source is AC.
8 Relay NO
Contact Normally open, failsafe relay contact.
9 Relay Common Failsafe relay common contact.
10 Relay NC Contact Normally closed, failsafe relay contact.
Table 3: RSG2000 Power terminal block connection description
RuggedSwitch®RSG2100 17 RuggedCom®

Installation
2.3.1 AC Power Supply Wiring Examples
Figure 18: AC Power supply wiring examples
Notes:
100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker
must be installed.
Equipment must be installed according to the applicable country wiring
codes.
When equipped with two HI voltage power supplies, independent AC sources
can be used to power the product for greater redundancy.
RuggedCom®18 RuggedSwitch®RSG2100

Installation
2.3.2 DC Power Supply Wiring Examples
Figure 19: DC Power supply wiring examples
Notes:
88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker
must be installed.
A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.
For dual DC power supplies, Separate circuit breakers must be installed and
separately identified.
Equipment must be installed according to the applicable country wiring
codes.
RuggedSwitch®RSG2100 19 RuggedCom®

Installation
2.3.3 Dual Power Supplies – DC and AC Inputs
Figure 20: DC And AC power supply wiring examples
Notes:
88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker
must be installed.
100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker
must be installed.
A circuit breaker is not required for 48 or 24VDC rated power supplies.
Separate circuit breakers must be installed and separately identified.
Equipment must be installed according to the applicable country wiring
codes.
RuggedCom®20 RuggedSwitch®RSG2100