RusAutomation SmartScan 25 User manual

SmartScan
User's Manual
for SmartScan 25/50

SmartScan User’s Manual
ii
Important Notice
This manual is delivered subject to the following conditions
and restrictions:
!This manual contains proprietary information belonging
to Solid Applied Technologies Ltd. Such information is
supplied solely for the purpose of assisting explicitly and
properly authorized users of SmartScan.
!o part of its contents may be used for any other
purpose, disclosed to any person or firm or reproduced
by any means, electronic or mechanical, without the
express prior written permission of Solid Technologies
Ltd.
!The text and graphics are for the purpose of illustration
and reference only. The specifications on which they are
based are subject to change without notice.
!Information in this document is subject to change without
notice. Corporate and individual names and data used in
examples herein are fictitious unless otherwise noted.
Copyright  2011. All rights reserved.
SmartScan is a trademark of Solid Applied Technologies
Ltd.
Other company and brand products and service names are
trademarks or registered trademarks of their respective
holders.
Date Revision Software Version Catalog umber
May, 2011 2.2 5.06 -
2.05 -
3.08 -
680003D

Safety Guidelines
iii
Safety Guidelines
Please review the following points before installing and
operating the SmartScan system.
!SmartScan must be installed, connected and operated
according to the instructions in this Manual.
!If installed incorrectly or used for applications for which
it is not intended, application-related dangers may arise.
!Only qualified personnel are authorized to install and
operate SmartScan.
!When SmartScan is reopened, ensure that you replace
the O-ring, in order that the unit will remain sealed (for
IP67 units). The O-ring is suitable for one use only.
!Modifications and repairs to SmartScan are permissible
only when the manufacturer expressly approves them.

SmartScan User’s Manual
iv
Table of Contents
Chapter 1: Introducing SmartScan............................................... 1
Sensor Dimensions ........................................................................................ 6
SmartScan 25 Specifications .......................................................................... 8
SmartScan 50 Specifications ........................................................................ 12
Sensor Recommendations............................................................................ 15
Sensor Cable Recommendations.................................................................. 16
Chapter 2: Installing SmartScan................................................. 19
Precautions ................................................................................................. 19
Installing the SmartScan Sensor .................................................................. 20
Threading Options................................................................................... 21
Sensor Positioning ................................................................................... 24
Installing the Sensor via an Extension Pipe .............................................. 26
Wiring the SmartScan Unit ......................................................................... 28
Wiring the Sensor Cable .......................................................................... 29
Wiring the Monitoring Cables.................................................................. 31
Wiring the Relays Cable .......................................................................... 32
Wiring VDC Power Cable........................................................................ 33
Wiring VAC Power Cable ........................................................................ 33
SmartScan 25 Intrensically Safe Connections........................................... 34
Chapter 3: asic Setup............................................................... 41
Using the SmartScan Function uttons ....................................................... 43
Modifying umerical Values ................................................................... 44

Table of Contents
v
Menu and Version Selection........................................................................ 45
Accessing the Main Menu ........................................................................... 46
Using the Main Menu .............................................................................. 47
Default Screen............................................................................................. 48
Setting Main Menu Options ........................................................................ 50
Setting the Indication Mode ..................................................................... 51
Setting the Measurement Unit.................................................................. 53
Setting the Relay Values for SmartScan 50 ............................................... 55
Setting the Relay Values for SmartScan 25 ............................................... 64
Setting the 20 mA/4 mA Levels ................................................................ 66
Setting the Flow Measurements ............................................................... 67
Setting the Tank Height............................................................................ 68
Setting the Application Type .................................................................... 70
Setting the Operation Modes ................................................................... 71
Setting the Scan Distance Values ............................................................. 74
Clearing the Scan Distance Values .......................................................... 77
Viewing Processor Information ................................................................... 77
Chapter 4: SmartScan Open Channels........................................79
Selecting the Flow Measurement Settings ................................................... 79
Open Channels Flow Measurements ........................................................... 81
Flume/Weir Types.................................................................................... 82
European Standard .................................................................................. 83
Rectangular Suppressed Sharp-crested Weir (Type 1) .............................. 83
Rectangular Contracted Sharp-crested Weir (Type 2)............................... 84
Trapezoidal (Cipolletti) Sharp-crested Weir (Type 3)................................ 85
V-notch (Triangular) Sharp-crested Weir (Type 4) .................................... 86
Khafagi-Venturi Flume (Type 5) ............................................................... 87

SmartScan User’s Manual
vi
Parshall Flume (Type 6) ........................................................................... 88
Palmer Bowls Flume Trapezoidal Throat Cross-selection (Type 7) ........... 89
H Flume (Type 8)..................................................................................... 90
eyrpic Venturi Flume/Long-base Weir (Type 9) ..................................... 91
American Standard ................................................................................. 93
Rectangular Suppressed Sharp-crested Weir (Type 1) .............................. 93
Rectangular Contracted Sharp-crested Weir (Type 2)............................... 94
Trapezoidal (Cipolletti) Sharp-crested Weir (Type 3) ............................... 95
V-notch (Triangular) Sharp-crested Weir (Type 4) .................................... 96
Parshall Flume (Type 5) ........................................................................... 97
Palmer Bowls Flume Trapezoidal Throat Cross-selection (Type 6) ........... 98
H Flume (Type 7)..................................................................................... 99
Leopold Lagco Flume (Type 8) .............................................................. 100
Chapter 5: Additional Features ................................................ 101
Accessing the Additional Menu................................................................. 102
Setting Additional Menu Options.............................................................. 103
Selecting an Indication .......................................................................... 104
Manually Inserting Strapping Table Values ............................................ 106
Semi-automatic Inserting of Strapping Table Values .............................. 108
Inserting a Coefficient for Readings ....................................................... 110
Erasing Strapping Table Values .............................................................. 112
Defining 22mA/3.7mA Signal Error Messages........................................ 113
Entering Factor for Gas Compensation in SmartScan 25 ........................ 115

Table of Contents
vii
Chapter 6: SmartScan — Resetting configuration parameter....118
Chapter 7: Troubleshooting SmartScan ....................................119
Appendix A: SmartScan Ranges ................................................122
Appendix : Gas Factor Table for volume only ........................124
Appendix C: Flexible cable connector ......................................127
Index........................................................................................129

SmartScan User’s Manual
viii
Table of igures
Figure 1: Front View of SmartScan ........................................................3
Figure 2: Side View of SmartScan .......................................................... 3
Figure 3: Wall-mount Plate....................................................................4
Figure 4: ack View of SmartScan with Wall-mount Plate......................4
Figure 5: Panel Mount ...........................................................................5
Figure 6: Top View of SmartScan with Panel-mount Installation ............5
Figure 7: SmartScan Sensor Dimensions ................................................6
Figure 8: Sensor Threading Options.....................................................21
Figure 9: Sensor Positioning ................................................................ 24
Figure 10: Extension Pipe Installation .................................................. 26
Figure 11: Electrical Unit.....................................................................28
Figure 11a: Intrinsically Safe Connections ...........................................37
Figure 12: SmartScan Main Menu Screen............................................. 42
Figure 13: SmartScan Default Screen................................................... 48
Figure 14: Tank Height........................................................................ 68
Figure 15: Scan Distance Process.........................................................74
Figure 16: Rectangular Suppressed Sharp-crested Weir........................ 83
Figure 17: Rectangular Contracted Sharp-crested Weir........................ 84
Figure 18: Trapezoidal (Cipolletti) Sharp-crested Weir ........................85
Figure 19: V-notch (Triangular) Sharp-crested Weir............................. 86
Figure 20: Khafagi-Venturi Flume ........................................................87
Figure 21: Parshall Flume .................................................................... 88

Table of Figures
ix
Figure 22: Palmer owls Flume Trapezoidal Throat Cross-selection..... 89
Figure 23: H Flume ............................................................................. 90
Figure 24: Neyrpic Venturi Flume ....................................................... 91
Figure 25: Long-base Weir .................................................................. 92
Figure 26: Leopold-Lagco Flume........................................................ 100

Introducing SmartScan
C HAPTER 1
1
Chapter 1
Introducing SmartScan
SmartScan is a non-contact, ultrasonic, continuous-level
measurement instrument that is able to provide accurate
measurements for both liquids and solids, while
automatically compensating for changes in temperature and
other environmental conditions. SmartScan is designed for
applications such as process tanks, storage vessels, open air
piles, open channels, and so on.
SmartScan is a four-wire, low-voltage device, and is available
with a customized graphic L D display. SmartScan has two
major components, the main control unit and the sensor
(connected via a cable).
!Main (electronic) control unit: If required, this
component can be optionally wall mounted, using a
wall-mount plate, or panel mounted. To ensure proper
operation, the unit must be installed up to 200 m (656 ft)
from the sensor and 100m (328 ft) for EX sensors.
!Sensor and data cable: The sensor is supplied with the
data cable attached. See description of available cable
lengths in Page 16.
!The installation procedure and wiring connections for
these components are described in Chapter 2, Installing
SmartScan.

SmartScan User’s Manual
2
The SmartScan product line comprises two families,
SmartScan 25 (25 KHz) and SmartScan 50 (50 KHz), each
with its own models (as listed below). A variety of sensors are
available for SmartScan 25, suitable for different ranges.
SmartScan 25:
!SmartScan L for liquid (Standard Range/Long Range)
!SmartScan S for solid (Standard Range/Long Range)
!SmartScan O for open channel (Standard Range/Long
Range)
!SmartScan R for Liquid short Range (SmartLite).
SmartScan 50:
!SmartScan L for liquid
!SmartScan S for solid
!SmartScan O for open channel

Introducing SmartScan
C HAPTER 1
3
The following diagrams show the front and side views of
SmartScan, and its dimensions in millimeters:
Figure 1: Front View of
SmartScan
Figure 2: Side View of
SmartScan

SmartScan User’s Manual
4
The following schematic diagrams show the wall-mount and
panel-mount options, with the dimensions in millimeters:
Figure 3: Wall-mount Plate
Figure 4: Back View of
SmartScan with Wall-mount
Plate

Introducing SmartScan
C HAPTER 1
5
Figure 5: Panel Mount
Figure 6: Top View of SmartScan with Panel-mount Installation

SmartScan User’s Manual
6
Sensor Dimensions
25 kHz Standard
Range
25 kHz Long
Range Sensor
Figure 7: SmartScan Sensor Dimensions

Introducing SmartScan
C HAPTER 1
7
50 kHz Sensor
Figure 7 ( ont.): SmartScan Sensor Dimensions

SmartScan User’s Manual
8
SmartScan 25 Specifications
Measuring Ranges
Measuring RangesMeasuring Ranges
Measuring Ranges
Short Range (Lite) 25R 0.6 m to 10 m (2 ft to 32 ft)
Standard Range 25S
25L, 25O
0.6 m to 20 m (2 ft to 64 ft)
0.6 m to 25 m (2 ft to 82 ft)
Long Range 25S,
25L, 25O
0.6 m to 30m (2 ft to 98 ft)
0.6 m to 40 m (2 ft to 131ft)
Hazardous nstallation version:
Short Range* (Lite)25R 0.6 m to 10 m (2 ft to 32 ft)
Standard Range 25S
25L, 25O
0.6 m to 15 m (2 ft to 49 ft)
0.6 m to 20 m (2 ft to 64 ft)
Long Range 25S,
25L, 25O
0.6 m to 20 m (2 ft to 64 ft)
0.6 m to 25 m (2 ft to 82 ft)
Accuracy
AccuracyAccuracy
Accuracy
SmartScan 25L, 25S, 25O,
SmartScan Lite 25R
0.25% of the measuring range
0.30% of the measuring range
Resolution 1 mm (0.04")
Ambient temp’ compensation Automatic

Introducing SmartScan
C HAPTER 1
9
Mechanical Specifications
Enclosure IP 65/67 (NEMA X4/X6), plastic ABS,
wall mount/panel mount
Pollution degree 2 (as per IE 61010)
nsulation category II (as per IE 61010)
Mechanical fitting Gland connection Pg9
onduit connection 1/2" NPT
onduit connection M20 x 2.5
Temperature range D model: -40° to 60° (-40°F to 140°F)
A model: -20° to 60° (-4°F to 140°F)
Dimensions 272 mm x 200 mm x 85 mm
(10.7" x 7.9" x 3.3")
Weight 1.6 kg (3.5 lb.)
Sensors
Wetted parts Polypropylene (PP) (PVDF: optional),
SS or coated aluminum (E TFE / Halar)
Signal power between
unit and sensor
Min. range: 4Vp-p
Max. range: 80Vp-p
Operating pressure Atmospheric
Operating temperature -40° to 80° (-40°F to 176°F)**
Mounting 1" BSP or 2" BSP, 1" NPT or 2" NPT
Transducer 25 kHz

SmartScan User’s Manual
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Hazardous nstallation version:
Max. cable length between unit and
barriers
between sensor and barriers
Up to 25m (82ft)
Up to 75m (246ft)
Electrical Specifications
Electrical SpecificationsElectrical Specifications
Electrical Specifications
Display ustomized L D
Supply 18 to 30 VD (0.25 A max),
(external fuse: Slow Blow 1A T type***) or
100 — 230 VA , 50/60Hz, 70mA Max.
Outputs 4-20 mA, 750 Ω load @ 24 VD
nterface RS-232 or RS-485
Protocol Modbus — RTU****
Relays 5 independent SPDT