Rx Systems AutoSealer 1001 User manual

User Guide
AutoSealer 1001
Operation & Service
121 Point West Blvd.
St. Charles, MO 63301
1-800-922-9142
Fax [phone]
[email protected]
www.rxsystems.com

TableofContents
1 Introduction ........................................................................................................................................................ 1
2 Specifications, Features & Accessories ..................................................................................................... 2
2.1 Specifications ........................................................................................................................................... 2
2.2 Features...................................................................................................................................................... 2
3 Identification of Controls ............................................................................................................................... 3
4 Special Features ................................................................................................................................................. 4
5 Operating Instructions .................................................................................................................................... 5
5 Operating Instructions (con’t)...................................................................................................................... 6
6 Related Products & Accessories .................................................................................................................. 7
7 Maintenance ........................................................................................................................................................ 8
8 Replacement Parts List ................................................................................................................................... 9
9 Troubleshooting Guide..................................................................................................................................10
10 Two Year Warranty......................................................................................................................................11
11 Maintenance & Repair History ................................................................................................................12

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 1
1 Introduction
Rx Systems, Inc. is very pleased you decided to join the growing number of AutoSealer
owners.
Operating the AutoSealer, you will appreciate the basic but efficient design of quality
components. With proper care and maintenance you can expect years of trouble free
service.
This User Guide will make you familiar with the features, operating principals, procedures,
necessary maintenance and troubleshooting of the Rx Systems AutoSealer.
Note: Please keep all packaging materials. REPLACEMENT PACKAGING is EXPENSIVE
and REQUIRED for shipping.

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 2
2 Specifications,Features
2.1 Specifications
Overall Dimensions:
Width: 14-1/2””
Depth: 16-1/2” w/o slide rails
Height: 13-5/8””
Weight: 85 lbs.
Electrical: 115 volt, 12 amp, 1380 watts, 60 Hz
2.2 Features
Temperature, Time and Pressure are controlled for a consistent seal.
2-card design with the added flexibility of using either sealing trays on pressure
board, 2 single paddles or 1 double paddle.
Fewer moving parts means less maintenance.
No compressor means less noise –no tubes and lines to install.
oJust plug it in and you are ready to go.
Safe two-handed operation.
Emergency shutoff.
Air cooled outer shell limits access to heat plate for safety.
Adjustable sealing time, 1-10 seconds.
Unique paddles reduce moisture during seal.

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 3
3 Identification of Controls
Power Switch: Turn main power off and on.
Timer: 1 to 10 second sealing times –set it once and forget it.
Thermometer/Thermostat: Digital thermometer gives temperature readout.
Thermostat maintains heat setting in one unit.
Green Start Buttons: Two-handed operation for safety.
Red Stop/Emergency Button: Your AutoSealer is equipped with a red emergency
release button, when pressed will raise the heat plate, allowing you to remove the
paddle/tray and card(s). This button will light when activated/pressed and must be
reset by pressing it again at the completion of the releasing cycle before the two
green buttons are pressed again.

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 4
4 Special Features
Cooling Fan
The cooling fan will turn on at approximately 280 degrees and continue to cool
your AutoSealer even when turned off until the temperature goes below 140
degrees.
Circuit Breakers
The AutoSealer is protected by three circuit breakers; one on the right side frame
near the power switch and two on the left side of the machine.

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 5
5 OperatingInstructions
The AutoSealer will automatically seal pill cards at a constant temperature and pressure
over a set time –you only need to push two buttons to start the sealing cycle. But before
you do, there are some one-time adjustments you need to make.
1. Remove the AutoSealer from its packing. Save all packaging materials for future use
–in the unlikely event that we need to repair the machine at our facilities.
Replacement packaging is expensive and required for shipping.
2. Plug the AutoSealer into a standard 3-prong outlet. It is recommended to use a
dedicated 20amp outlet.
3. Turn the power switch to “ON” – the red switch light will illuminate.
4. Temperature: Your AutoSealer is pre-set to heat to 315 degrees. Should you need to
adjust this setting (note card type and respective temperature requirement):
a. Push and hold blue set button below digital readout.
b. While set button is pushed in –push the gray up arrow to increase
temperature setting or gray down arrow to decrease.
c. When the digital meter reaches your desired setting release both buttons.
d. Your AutoSealer temperature is set.
NOTE: DO NOT EXCEED THE TEMPERATURE REQUIREMENT FOR YOUR
CARD –THIS WILL POTENTIALLY DAMAGE THE CARD.
CARD TYPE
TEMPERATURE
TIME
Uni-Series (6” x 9”)
Temperature
should
be set at
315 degrees
For all Rx Systems
Pill cards.
3 seconds
M-Series (6” x 9”)
3 seconds
Rx Series (6.375’ x 9”)
5 seconds
UD Blister & Foil
1 second
UD Card
2 seconds
MD-Series*
3 seconds

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 6
5OperatingInstructions (con’t.)
5. Time Setting: The AutoSealer can be set to seal packages at 1 to 10 seconds.
Review the chart from the previous page to determine the appropriate time settings
for your medication packaging.
To set time –turn the black numbered dial to the listed time for your respective
card.
You are now ready to begin sealing cards. The temperature and time will be pre-set
each time the machine is turned on. Repeat steps (4) and (5) only to make
adjustments.
6. Place filled sealing paddles (or trays on pressure board) in the AutoSealer. Always
seal two cards, even if second card is empty.
7. Press the two green buttons at the same time; this two-hand action is for safety –do
not attempt to start the sealing process with one hand.
8. When the heat plate releases pull the paddle(s)/trays from the AutoSealer.

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 7
62 and 90 count versions also available.
To see a full assortment of paddles, visit our website @
www.rxsystems.com/Products/Equipment/MedicationPackaging/SealingAccessories.aspx

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 8
7Maintenance
The intake vents on both sides of the machine and exhaust fan at the side of the machine
should be checked weekly. If the filters of the 3 side vents are dirty, remove the media
guards to get to the filters. Once removed they can be cleaned with a mild soap and water.
Once they are clean and dry, replace. Replacements can be purchased from Rx Systems.
Monthly, the cover should be removed to check for dirt and dust. AS ALWAYS,THE COVER
SHOULD NOT BE REMOVED UNTIL THE MACHINE IS COOL (ABOUT .5 HOUR AFTER BEING SHUT OFF)
AND UNPLUGGED.Apply one or two drops of chain saw bar oil (sold by Rx Systems) or
synthetic oil to the hole labeled in the middle of the cross bar.
Check condition of yellow pressure springs (4515).
An air hose or a vacuum cleaner can be used to clean. Always remember to wear the
appropriate eye protection. Care should be taken not to disconnect any of the internal
wiring.
The outside of the AutoSealer can be cleaned with a window cleaner or similar product.
These maintenance suggestions are just that, suggestions. The volume of your work will
dictate how often maintenance should be performed.

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 9
8 Replacement Parts List
We recommend using Rx Systems parts to insure reliable operation of equipment. Any use
of non-RXS approved parts can void your equipment warranty.
ITEM #
DESCRIPTION
4500
4503A
4505
4507
4509
4511
4512
4515
4516
4517
4518
4527
4528C
4531A
4545
4546A2
4546A4
4546A15
Power Switch
4” Fan
Heat Plate
Start Button
Stop/Emergency Button
3” Filter Assembly
3” Filters, (5/pkg)
Pressure Spring G6 (set of 4)
Return Spring G6 (set of 4)
Power Supply Kit
Watlow Control
Micro Switch
Thermocouple
Power Cord
Motor
2 amp Breaker
4 amp Breaker
15 amp Breaker
Also available, a complete line of
sealing trays and paddles. Paddles
available for single or double card
operation.

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 10

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 11
10 TwoYearWarranty
(Two Year Warranty excludes Canada, Alaska, Hawaii and Puerto Rico)
Rx Systems warrants its AutoSealer for two years from the original date of purchase. The
warranty covers defects in material and workmanship. Within the applicable warranty
period, the AutoSealer will be repaired or replaced at Rx Systems discretion.
Voided Warranty: In the event an AutoSealer is returned for warranty work and is
improperly packaged, the warranty may be voided. If you need proper packaging,
please call Rx Systems, it is available at a cost and required for shipping.
An extended warranty may be purchased. Call Rx Systems sales staff for more information.
The information contained herein is based upon our research and believed to be accurate, but the accuracy and
completeness of our recommendations is not guaranteed. The user shall determine the suitability of the product for their
intended use before using the product and the user assumes all risk and liability whatsoever in connection with the use of
the product. Neither seller nor manufacturer shall be liable for any injury, loss or damage, direct or consequential,
arising out of the use of or inability to use the product. The following is made in lieu of all warranties, express or
implied: Seller’s and Manufacturer’s only obligation shall be to repair, replace or credit such quantity of the product
proved to be defective.

[User Guide AutoSealer 1001] [Rx Systems, Inc.]
Page 12