Ryobi EBS8076RG Operation manual

BELT SANDER
OWNER’S OPERATING MANUAL
EBS8076RG / EBS8076F

1. Adjustable front handle
2. Sanding belt
3. Tension release lever
4. Rear handle
5. Dust bag
6. Dust port
7. Lock-on button
8. Switch
9. Adjustment screw
10. Front roller
11. Rear roller
12. Variable speed control
13. Live tool indicator
14. Front handle release button
15. Slot holder
DESCRIPTION
Fig. 1 Fig. 2
1
2
3
4
5
567
7
8
8
11
10 913
12

)LJ )LJ
Fig. 6
14
Fig. 5
Fig.7
15

Important!
It is essential that you read the instructions in this manual before
operating this machine.
Subject to technical modifications.

1
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions. Failure
tofollowthewarningsandinstructionsmayresultinelectric
shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1. WORK AREA
a. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools
create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adaptor plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
f. If operating power tools in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
3. PERSONAL SAFETY
a. Stay alert, watch what you are doing and
use common sense when operating a power
tool. Do not use a power tool while you are
tired or under the influence of drugs, alcohol
or medication. A moment of inattention while
operating power tools may result in serious
personal injury.
b. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools
that have the switch on invites accidents.
d. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
e. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Looseclothes,jewellery
or long hair can be caught in moving parts.
g. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b. Do not use the power tool if the switch does not
turn it on and off. Any power tool that can not be
controlled with the switch is dangerous and must
be repaired.
c. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tools operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.

2
g. Use the power tool, accessories and tool bits
etc., in accordance with these instructions and
in the manner intended for the particular type
of power tool, taking into account the working
conditions and the work to be performed. Use
of the power tool for operations different from
intended could result in a hazardous situation.
5. SERVICE
a. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
SPECIAL SAFETY RULES
This product is not intended for use by persons
(including children) with reduced physical,
sensory or mental capabilities, or lack of
experience and knowledge, unless they have been
given supervision or instruction concerning use
of the product by a person responsible for their
safety. Children should be supervised to ensure
that they do not play with the product.
Keep children and visitors away. Visitors should
wear safety glasses and be kept at a safe distance
from work area. Do not let visitors come in contact with
the tool or the extension cord.
Complies with AS/NZS 60745.
It is recommended that this tool always be supplied via
a residual current device with a rated residual current
of 30mA or less.
SPECIFIC SAFETY INSTRUCTIONS FOR
SANDERS
Always wear safety goggles and a dust mask when
sanding, especially sanding over-head.
The machine is not suitable for wet sanding.
Do not use sanding belt larger than needed.
The dust bag shall be equipped with the product.
It should be emptied frequently. To connect dust bag,
insert the adaptor of dust bag to the dust-collection
opening on the rear end of the sander.
WARNING
Do not throw sanding dust on an open fire because
materials in fine particle form may be explosive.
WARNING
A suitable breathing respirator must be worn while
sanding lead paint, some woods and metal to avoid
breathing the harmful/toxic dust or air.
BELT SANDER SAFETY PRECAUTIONS
Hold the tool firmly with both hands.
Keep the cord away from the rotating abrasive belt.
Keep your hands away from rotating parts.
Do not place the tool on a surface while the belt is
still moving since belt rotation will cause it to move
and may result in the tool being damaged or personal
injury.
The tool must be used only for dry sanding.
Do not continue to use worn or torn abrasive belts.
Clamp the workpiece if it does not remain stationary
due to its own weight.
Turn the tool on before applying it to the workpiece.
Turn the tool off after it has been lifted away from the
workpiece.
SYMBOL
Safety Alert
V Volts
Hz Hertz
Alternating Current
WWatts
noNo-load speed
min-1Revolutions or reciprocations per minute
Conformity
Double insulation
Wear ear protection
Wear eye protection
Please read the instructions carefully before
starting the product.
Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with your
Local Authority or retailer for recycling advice.

3
SPECIFICATIONS
Input 240 V 50 Hz
Wattage 800 W
No-load speed 150 - 300 min-1
Belt size 76 x 533 mm
Weight 3.6 kg
NOTE: Be sure to check the nameplate on the product,
because the voltage is subject to change depending on
the area in which the product is to be used.
STANDARD ACCESSORIES
Dust bag
Abrasive belt x 3
Sanding frame
APPLICATIONS
Use only for the purposes listed below:
sanding on wood surfaces
removing rust from and sanding metal surfaces
OPERATION
SWITCH
See Figure 1.
This tool is started and stopped by squeezing and
releasing the trigger.
For continous operation, press the lock-on button while
the trigger is being squeezed. Squeeze the trigger again
to release the lock.
The belt speed can be freely adjusted from 150 to 300
min-1 by turning the variable speed control.
(1= lowest speed / 6 = highest speed)
DUST BAG
See Figure 2.
When sanding wood, the dust bag should be used.
Although the dust bag has a substantial capacity, it
should be emptied frequently.
Opening the zipper of the dust bag allows complete
cleaning.
CAUTION
When sanding metal, the dust bag should not be used
because of the risk of fire from flying sparks.
CHANGING THE SANDING BELT
See Figure 3 - 4.
WARNING
Be sure to disconnect the tool from the power supply
before mounting and removing the sanding belt.
1. Place the tool on its side and lift the lever to retract the
front roller and release the belt tension.
2. Pull the sanding belt off.
3. Mount a new sanding belt.
NOTE: Be sure that the arrow inside of the belt is pointing
in the same direction as that of the tool.
4. Push the lever down to the original position.
CAUTION
Ensure that your fingers are not trapped.
ADJUSTABLE FRONT HANDLE
See Figure 5.
Front handle release button
Press the front handle release button to allow the front
handle to be adjusted to the desired working position.
Front handle adjustments
While depressing the front handle release button, move
the handle upwards or downwards to the desired angle of
either -15, 0, 15 and 30 degrees. Release the front handle
release button to allow the handle to lock in to the selected
angle.
OPERATION
See Figure 6.
Never cover air vents since they must always be open
for proper motor cooling. Make sure that the workpiece is
free of nails and other foreign objects that could tear the
abrasive belt.
1. Hold the tool firmly with both hands.
2. Turn the switch on and permit the rotation of the
abrasive belt to reach full speed.
3. Place the tool on the workpiece surface.
4. Move the tool back and forth.
WARNING
Never exert excessive pressure on the tool. The weight
of the tool applies adequate pressure. Excessive
pressure will retard the abrasive action, leave an
uneven finish and cause extra wear to both the tool and
the abrasive belt.
WARNING
Always lift the tool off the workpiece before turning the
switch off.

4
AUTO BELT TRACKING SYSTEM
The machine is designed with auto-belt tracking system.
Turn the tool upside down and hold it firmly with one hand,
then start the tool and observe the tracking of the sanding
belt.
The edge of the sanding belt will automatically be even
with the outer edges of wear plate.
The system has been preset at the factory but may require
an adjustment when the belt is changed or an older belt
stretches. If the edge of the belt deviates more than
3.175mm (1/8 in) from the edge of the wear plate, adjust
the belt by turning the auto-track adjusting screw until the
belt is even with the edge of wear plate.
MOUNT AND ADJUSTING THE SANDING FRAME
Put the sanding frame on the belt sander and attach the
four slots into the slot holder.
Byturningtheadjustmentboltclockwise,thesandingframe
will rise and can be taken out. If turning counterclockwise,
it will move down and the sanding depth will increase.
LIVE TOOL INDICATOR
This tool features a live tool indicator which illuminates as
soon as the tool is connected to the supply. This warns the
user that the tool is connected and will operate when the
switch is pressed.
MAINTENANCE
WARNING
The tool should never be connected to the power supply
when assembling parts, making adjustments, cleaning,
performing maintenance, or when the tool is not in use.
Disconnecting the tool will prevent accidental starting
that could cause serious injury.
WARNING
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
GENERAL
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to various types of commercial
solvents and may be damaged by their use. Use clean
cloths to remove dirt, carbon dust, etc.
WARNING
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. They contain chemicals that can
damage, weaken or destroy plastic.
Electric tools used on fiberglass material, wallboard,
spackling compounds, or plaster are subject to
accelerated wear and possible premature failure because
the fiberglass chips and grindings are highly abrasive to
bearings, brushes, commutators, etc. Consequently, we
do not recommend using the tool for extended work on
these types of materials. However, if you do work with any
of these materials, it is extremely important to clean the
tool using compressed air.
LUBRICATION
All of the bearings in the tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit
under normal operating conditions. Therefore, no further
lubrication is required.
CLEANING THE SANDING BELT
The sanding belt that came with your sander is made to
be re-used. Therefore, it is important that it be cleaned
periodically to remove sanding residue and foreign
material that can accumulate over time.
One of the ways to clean sanding belt is to rub the sheets
with a hard rubber block. You can also use the clean rubber
sole of a shoe.
WARNING
Always remove scrubbing or sanding pad from sander
before cleaning. Failure to do so could cause serious
personal injury.

TECHTRONIC INDUSTRIES (AUSTRALIA) PTY. LTD.
Level 1. 666 Doncaster Road,
Doncaster, Victoria 3108
Australia.
Tel: 61 3 9840 3226 Fax No.: 613 9840 6133 www.ryobi.com.au
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1
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