Ryobi BS901 User manual

OPERATOR'S MANUAL
9 in. (229 mm) BAND SAW
Model BS901
THANK YOU FOR BUYING A RYOBI BAND SAW.
Your new Band Saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation,
and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new saw.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what
it is intended, you will enjoy years of safe, reliable service.
Please fill out and return the Warranty Registration Card so we can be of future service to you.
Thank you again for buying Ryobi tools.
ON
REMOVE
TOLOCK
O
9”
BAND
SAW
30
45
60
75
90
75
60
45
30
SAVE THIS MANUAL FOR FUTURE REFERENCE

Page 2
TABLE OF CONTENTS
■Table of Contents and Product Specifications ............................................................................................2
■Rules for Safe Operation .........................................................................................................................3-5
■Electrical......................................................................................................................................................6
■Glossary of Terms and Unpacking ..............................................................................................................7
■Loose Parts List and Tools Needed ............................................................................................................8
■Features ......................................................................................................................................................9
■Assembly..............................................................................................................................................10-11
■Adjustments .........................................................................................................................................11-15
■Operation .............................................................................................................................................16-17
■Maintenance.........................................................................................................................................18-19
■Troubleshooting ........................................................................................................................................20
■Parts Ordering / Service ............................................................................................................................22
PRODUCT SPECIFICATIONS
Input 2.3 Amperes
Rating 120 Volt, 60Hz
AC Only
No Load Speed 2900 SFPM
Overall Dimensions 19-1/2 in. x 12-1/2 in. x 28 in.
(49.5 cm x 31.8 cm x 71.17 cm)
Net Weight 37 lbs.
(17.8 kg)
Dust Port 1-3/4 in.
(44.5 mm)
Blade Width 1/8 in. to 3/8 in.
(3 mm to 10 mm)
Blade Length 59-1/2 in.
(151 cm)
Frame to Blade Capacity 9 in.
(229 mm)
Cutting Thickness Capacity 3-1/8 in.
(80.0 mm)
Table Size 11-3/8 in. x 11-3/8 in.
(28.9 cm x 28.9 cm)
Table Tilt 0°- 45°
Lookforthissymboltopointoutimportantsafetyprecautions.
It means attention!!! Your safety is involved.

Page 3
RULES FOR SAFE OPERATION
IMPORTANT
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
servicewesuggestyou return the tool toyournearestRYOBI
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical Ryobi replacement parts.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper
accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicatesdanger,warning,orcaution.Maybeusedinconjunctionwithothersymbolsorpictographs.
DANGER:Failuretoobeyasafetywarningwillresultinseriousinjurytoyourselforto others.Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING:Failuretoobeyasafetywarningcanresultinseriousinjurytoyourselfortoothers.Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourselfortoothers.Alwaysfollowthesafetyprecautionstoreducetheriskoffire,electricshockand
personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
WARNING:
Do not attempt to operate this tool until you have read
thoroughly and understand completely all instructions,
safety rules, etc. contained in this manual. Failure to
comply can result in accidents involving fire, electric
shock, or serious personal injury. Save this operator's
manual and review frequently for continuing safe
operation and instructing others who may use this tool.
GLASSES
SAFETY
WEAR YOUR
FORESIGHT IS BETTER
THAN NO SIGHT
The operation of any band saw can result in foreign objects being thrown into your eyes
which can result in severe eye damage. Before beginning power tool operation, always
wear safety goggles or safety glasses with side shields and a full face shield when
needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard
safety glasses with side shields.
WARNING:
DO NOT EXPOSE
TO RAIN OR USE IN
DAMP LOCATIONS
WARNING:
KEEP HANDS AWAY
FROM BLADE. FAILURE
TO HEED THIS WARNING
COULD RESULT IN
SERIOUS INJURY.

Page 4
RULES FOR SAFE OPERATION
Safe operation of this power tool requires that you read and
understand this operator's manual and all labels affixed to
the tool. Safety is a combination of common sense, staying
alert, and knowing how your band saw works.
READ ALL INSTRUCTIONS
■KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the applications and limitations
as well as specific potential hazards related to this tool.
■GUARDAGAINST ELECTRICAL SHOCK bypreventing
bodycontactwithgrounded surfaces. For example: pipes,
radiators, ranges, refrigerator enclosures.
■KEEP GUARDS IN PLACE and in working order. Never
operate the tool with any guard or cover removed. Make
sure all guards are operating properly before each use.
■REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see keys and adjusting wrenches
are removed from tool before turning it on.
■KEEP THE WORK AREA CLEAN. Cluttered work areas
and work benches invite accidents.
■DON’T USE IN DANGEROUS ENVIRONMENTS. Donot
usepower tools near gasoline orother flammable liquids,
in damp or wet locations or expose them to rain. Keep
work area well lighted.
■KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area.
■MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
■DON’T FORCE THE TOOL. It will do the job better and
safer at the rate for which it was designed.
■USE THE RIGHT TOOL. Do not force the tool or
attachment to do a job for which it was not designed.
■USE THE PROPER EXTENSION CORD. Makesureyour
extension cord is in good condition. When using an
extensioncord, be sureto use oneheavy enough tocarry
the current your product will draw. An undersized cord
will cause a drop in line voltage resulting in loss of power
and overheating.Awire gage size (A.W.G.) of at least 16
is recommended for an extension cord 25 feet or less in
length.If in doubt,use the nextheavier gage.The smaller
the gage number, the heavier the cord.
■WEAR PROPERAPPAREL. Donot wear loose clothing,
neckties, or jewelry that can get caught in the tool’s
movingparts and causepersonal injury. Nonslipfootwear
isrecommendedwhenworking outdoors. Wearprotective
hair covering to contain long hair.
■ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses; they are NOT safety glasses.
■SECURE WORK. Useclampsora vise to hold workwhen
practical. It’s safer than using your hand and it frees both
hands to operate tool.
■DO NOT OVERREACH. Keepproperfootingandbalance
at all times.
■MAINTAIN TOOLS WITH CARE. Keep tools sharp and
cleanforbest and safest performance. Followinstructions
for lubricating and changing accessories.
■DISCONNECT ALL TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters,etc., alltools should be disconnected frompower
source.
■REDUCE THE RISK OF UNINTENTIONAL STARTING.
Be sure switch is off when plugging in.
■USE RECOMMENDED ACCESSORIES. Consult the
operator’smanualfor recommended accessories.Theuse
of improper accessories may cause risk of injury.
■NEVER STAND ON TOOL. Serious injury could occur if
thetoolistippedoriftheblade is unintentionally contacted.
■CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefullychecked to determine thatitwill operate properly
and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting and any other conditions that may affect its
operation.Aguard or other part that is damaged must be
properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
■DIRECTION OF FEED. Feed work into a blade or cutter
againstthe direction orrotation of theblade or cutteronly.
■NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool until it comes to a
complete stop.
■DON’T ABUSE CORD. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
■PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
■PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
WARNING: Blade coasts after turn off.
■KEEP TOOL DRY, CLEAN,AND FREE FROM OILAND
GREASE.Alwaysuseaclean cloth when cleaning.Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
■INSPECT TOOL CORDS AND EXTENSION CORDS
PERIODICALLY and, if damaged, have repaired by a
qualifiedservicetechnician.Stay constantly aware of cord
location and keep it well away from the rotating wheel.
■NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
■USE ONLY OUTDOOR EXTENSION CORDS with
approved ground connection that are intended for use
outdoors and so marked.
■BE SURE THE BLADE PATH IS FREE OF NAILS.
Inspect for and remove nails from lumber before cutting.

Page 5
■AVOID AWKWARD OPERATIONS AND HAND POSI-
TIONS where a sudden slip could cause your hand to
move into the blade. ALWAYS make sure you have good
balance.
■ALLOW THE MOTOR TO COME UP TO FULL SPEED
before starting a cut to avoid binding or stalling.
■DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
■REPLACEMENT PARTS. All repairs, whether electrical
or mechanical, should be made by a qualified service
technician at an authorized service center.
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
■KEEP HANDS AWAY FROM CUTTING AREA. Do not
hand hold pieces so small that your fingers go under
the blade guard. Do not reach underneath work or in
blade cutting path with your hands and fingers for any
reason.
■NEVER CUT MORE THAN ONE PIECE AT A TIME or
stack more than one workpiece on the saw table at a
time.
■FIRMLY CLAMP OR BOLT your saw to a stable, level
workbench or table. The most comfortable table height
is approximately waist height.
■DO NOT FEED THE MATERIAL TOO QUICKLY. Do not
force the workpiece against the blade.
■USE ONLY CORRECT BLADES. Use the right blade
size,style andcutting speed for the material and thetype
of cut. Blade teeth should point down toward the table.
■BEFORE MAKING A CUT, BE SURE ALL ADJUST-
MENTS ARE SECURE.
■ALWAYS SUPPORT LARGE WORKPIECES while cut-
ting to minimize risk of blade pinching and kickback. Saw
mayslip,walk or slide whilecuttinglarge or heavy boards.
■DO NOT REMOVE JAMMED CUTOFF PIECES until
blade has stopped.
■NEVER START THE TOOL when the blade is in contact
with the workpiece.
■NEVER TOUCH BLADE or other moving parts during
use.
■BEFORE CHANGING THE SETUP, REMOVING COV-
ERS, GUARDS OR BLADES, unplug the saw
and remove the switch key.
■KEEP BLADES CLEAN, SHARP, AND WITH SUFFI-
CIENT SET. Sharp blades minimize stalling and kick-
backs.
■ALWAYS TURN OFF SAW before disconnecting it to
avoid accidental starting when reconnecting to a power
source.
■DO NOT OPERATE THIS TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL OR ANY
MEDICATION.
■STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
■MAKE SURE WORK AREA HASAMPLE LIGHTING to
see the work and that no obstructions will interfere with
safe operation BEFORE performing any work using your
saw.
■SAVE THESE INSTRUCTIONS. Refertothem frequently
anduse them toinstruct other users.If you loansomeone
this tool, loan them these instructions also.
RULES FOR SAFE OPERATION
SAVE THESE INSTRUCTIONS
WARNING:
Somedustcreatedbypowersanding,sawing,grinding,
drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals, work in a well ventilated
area, and work with approved safety equipment, such
asthosedustmasksthatarespeciallydesignedtofilter
out microscopic particles.
WARNING:
The blade guides have been preset at the factory. These settings are functional for some applications. We recommend
that you check and adjust blade guide settings before first use of your saw. Refer to “ADJUSTING THRUST BEAR-
INGS, BLADE GUIDE SUPPORT, AND BLADE GUIDES”procedures explained in the ADJUSTMENTS section of this
operator’s manual.
ATTENTION:

Page 6
ELECTRICAL
ELECTRICAL CONNECTION
Yourbandsaw ispoweredbyaprecisionbuiltelectricmotor.
Itshouldbeconnected to apower supply that is120volts,
60Hz, AC only (normal household current). Do not oper-
atethistoolondirectcurrent(DC).Asubstantialvoltagedrop
will cause a loss of power and the motor will overheat. If the
machine does not operate when plugged into an outlet,
double check the power supply.
CAUTION:
Keep the cord away from the cutting area and position
the cord so that it will not be caught on materials, tools,
or other objects during cutting.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reducetheriskofelectricshock.Thistoolisequippedwithan
electriccordhavinganequipment-groundingconductorand
agroundingplug. The plug mustbeplugged into amatching
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
Donotmodifytheplugprovided.Ifitwillnotfittheoutlet,have
theproperoutletinstalled by a qualified electrician.Improper
connectionofthe equipment-grounding conductorcanresult
in a risk of electric shock. The conductor, with insulation
having an outer surface that is green with or without yellow
stripes, is the equipment-grounding conductor. If repair or
replacement of the electric cord or plug is necessary, do not
connecttheequipment-groundingconductortoaliveterminal.
Check with a qualified electrician or service personnel if the
groundinginstructionsarenotcompletelyunderstood,orifin
doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
Thistoolisintendedforuseonacircuitthathasanoutletlike
theoneshownin Figure1. Italsohasagroundingpinlikethe
one shown.
Fig. 1
GROUNDING
PIN
COVER OF GROUNDED
OUTLET BOX
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong ground-
ing plugs and 3-pole receptacles that accept the tool's plug.
Whenusingapowertoolataconsiderabledistancefromthe
powersource, use anextensioncord heavy enoughto carry
the current that the tool will draw. An undersized extension
cord will cause a drop in line voltage resulting in a loss of
power and causing the motor to overheat. Use the chart
providedbelowtodeterminetheminimumwiresizerequired
in an extension cord. Only round jacketed cords listed by
Underwriter's Laboratories (UL) should be used.
Length of Extension Cord Wire Size (A.W.G.)
Up to 25 feet 16
26-50 feet 16
51-100 feet 16
When working with the tool outdoors, use an extension cord
that is designed for outside use. This is indicated by the
letters WA on the cord's jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.

Page 7
GLOSSARY OF TERMS FOR WOODWORKING
UNPACKING
Resin
A sticky, sap-based substance that has hardened.
Ripping
A cutting operation along the length of the workpiece.
Saw Blade Path
The area directly in line — over, under, behind or in front of
theblade. As itappliestotheworkpiece,thatareawhichwill
be or has been cut by the blade.
Set
Thedistancethatthetipofthesawbladetoothisbent(orset)
outward from the face of the blade.
SFPM
2,900 surface feet per minute, used in reference to surface
speed of blade.
Throw-Back
Saw throwing back a workpiece in a manner similar to a
kickback.Usuallyassociatedwithacauseotherthanthekerf
closing,suchasaworkpiecebeingdroppedintothebladeor
being placed inadvertently in contact with the blade.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Workpiece
The item on which the cutting operation is being done. The
surfaces of a workpiece are commonly referred to as faces,
ends, and edges.
Worktable
The surface on which the workpiece rests while performing
a cutting or sanding operation.
WARNING:
To prevent accidental starting that could cause possible
serious personal injury, assemble all parts to your saw
before connecting it to power supply. Saw should never
be connected to power supply when you are assembling
parts,makingadjustments,installingorremovingblades,
or when not in use.
WARNING:
If any parts are missing, do not operate this tool until the
missing parts are replaced. Failure to do so could result
in possible serious personal injury.
■Carefully remove all parts from the carton and place the
sawon alevel work surface. Separate and check against
the list of loose parts.
■Donot discard thepacking materials until you have care-
fully inspected the saw, identified all parts, and satisfac-
torily operated your new saw.
Note: If any parts are damaged or missing, do not attempt
to plug in the power cord and turn the switch on until the
damaged or missing parts are obtained and are installed
correctly.
Bevel Cut
A cutting operation made with the saw table at any angle
other than 90°to the blade.
Compound Cut
A compound cut is a cut made using a miter angle and a
bevel angle at the same time.
Crosscut
A cutting or shaping operation made across the grain or the
width of the workpiece.
Freehand (for band saw)
Performing a cut without the workpiece properly supported
on the saw table.
Gum
A sticky, sap-based residue from wood products.
Kerf
Thematerialremovedbythebladeinathroughcutortheslot
produced by the blade in a non-through cut or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls,
throwing the workpiece back toward operator.
Leading End
The end of the workpiece pushed into the cutting tool first.
Miter Cut
A cutting operation made with the workpiece at any angle to
the blade other than 90°.
Push Stick
A device used to feed the workpiece through the saw blade
duringnarrowcuttingoperations.It helpskeeptheoperator's
hands well away from the blade.
Resaw
Acutting operationto reduce the thickness of the workpiece
to make thinner pieces.

Page 8
Check all loose parts from the box with the list below. Assemble according to the instructions on the following pages.
3 mm Hex Key .............................................. 1
4 mm Hex Key .............................................. 1
5 mm Hex Key .............................................. 1
Miter Gauge .................................................. 1
Saw Table ..................................................... 1
Table Lock Handle........................................ 1
Washer.......................................................... 1
Operator’s Manual (not shown) .................... 1
LOOSE PARTS LIST
Fig. 2
5 mm HEX KEY
MITER GAUGE
4 mm HEX KEY
The following tools (not included) are needed for checking adjustments of your saw or for installing the blade:
Adjustable Wrench
Combination Square
Phillips Screwdriver
TOOLS NEEDED
PHILLIPS SCREWDRIVER
COMBINATION
SQUARE
ADJUSTABLE WRENCH
3 mm HEX KEY
SAW TABLE
TABLE LOCK HANDLE
WASHER
30
45
60
75
90
75
60
45
30

Page 9
FEATURES
Saw Blade
Saw comes with a standard 1/4 in. (6 mm) blade.
Saw Table with Throat Plate
Your band saw has a square 11-3/8 in. (28.9 cm) aluminum
saw table with tilt control for maximum accuracy. The throat
plate,installedinthesawtableatthefactory,allowsforblade
clearance.
Scale and Scale Indicator
The scale and scale indicator show the angle or degree the
saw table is tilted for bevel cutting.
Switch and Switch Key
Yourband sawhas an easy access powerswitch. To lock in
the OFF position, remove the yellow switch key. Place the
key in a location inaccessible to children and others not
qualified to use the tool.
Table Lock Handle
Loosening the table lock handle allows the saw table to be
tilted at different angles. Tightening the table lock handle
locks the saw table in place.
Tracking Knob
Adjusts tracking to keep blade centered on the wheels.
Tracking View Window
The tracking view window makes tracking adjustments
easier to see.
KNOW YOUR BAND SAW
Before attempting to use, familiarize yourself with all the
operating features and safety requirements of your saw.
Angle Adjustment Knob
Tilts the saw table for bevel cutting.
Blade Guard
Protectsthe operatorfrom coming in contact with the blade.
Blade Guide Support
Helps keep the blade from twisting during operation.
Blade Guide Knob with Lock Lever
Use the blade guide knob and lock lever to adjust the blade
guide assembly to keep the blade from twisting or breaking.
Always lock the blade guide assembly in place before
turning on the band saw.
Blade Tension Knob
Controls blade tension when changing blades and making
adjustments for various sawing applications.
Dust Exhaust Port and Adapter
A 1-3/4 in. (44.5 mm) dust exhaust port makes dustless
cutting possible by blowing the dust away from the user.
Attachtheadaptertothedustexhaustportwhenusingadust
collection system or shop vac.
Latch
Easyopenlatchesallowfrontcovertobeopenedformaking
adjustments.
ON
REMOVE
TOLOCK
O
9”
BAND
SAW
30
45
60
75
90
75
60
45
30
Fig. 3
BLADE TENSION
KNOB
SAW TABLE
TRACKING
VIEW WINDOW
BLADE GUIDE
KNOB
SAW BLADE
SCALE
INDICATOR
LOCK LEVER
SWITCH
AND
SWITCH KEY
SCALE
LATCH
TABLE LOCK
HANDLE
BLADE
GUIDE
SUPPORT
BLADE TENSION
KNOB
LATCH
DUST EXHAUST
PORT
AND ADAPTER
BLADE
GUARD
0
5
45
TRACKING
KNOB
ANGLE
ADJUSTMENT
KNOB

Page 10
ASSEMBLY
MOUNTING THE SAW TABLE
See Figures 4 and 5.
■Remove the angle adjustment knob from the side of the
saw housing. See Figure 5.
Note: Take care when removing the nut and washer from
the center of the angle adjustment knob. There is a spring
in the center that is released after the nut and washer are
removed.
■Remove the table aligning bolt, washer, and wing nut
from the saw table.
■Standing at the front of the band saw, slide the saw table
through the slot moving from the right side of the saw
table to the left.
■Insert the washer on the threaded end of the table lock
handle. The table lock handle is spring loaded and is
released by pulling the handle away from the saw
housing. Tighten the saw table to the saw housing by
ratcheting the table lock handle clockwise or by finger
tightening the table lock handle.
■Reattach the angle adjustment knob using the spring,
washer, and nut.
■Reattach the table aligning bolt, washer, and wing nut to
the saw table.
Note: The wing nut goes below the saw table.
MOUNTING BAND SAW TO WORKBENCH
If the band saw is to be used in a permanent location, we
recommendthat you secureit to a workbenchor other stable
surface. When mounting the saw to a workbench, holes
should be drilled through the supporting surface of the
workbench.
■Each hole in the saw base should be bolted securely
using bolts, lock washers, and hex nuts (not included).
■Place band saw on the workbench. Using the saw base
as a pattern, locate and mark the holes where the band
saw is to be mounted.
■Drill four holes through the workbench.
■Place band saw on the workbench aligning holes in the
saw base with the holes drilled in the workbench.
■Insert all four bolts (not included) and tighten securely
with lock washers and hex nuts (not included).
Note: All bolts should be inserted from the top. Install the
lock washers and hex nuts from the underside of the bench.
Supporting surface where band saw is mounted should be
examined carefully after mounting to insure that no
movement during use can result. If any tipping or walking is
noted, secure workbench or support surface before
beginning cutting operation.
TABLE
LOCK
HANDLE
Fig. 4
ON
REMOVE
TOLOCK
O
9”
BAND
SAW
WING
NUT
WASHER
TABLE
ALIGNING
BOLT
WASHER
Fig. 5
0
5
45
30
ANGLE
ADJUSTMENT
KNOB
TABLE
LOCK
HANDLE
WASHER
SPRING
WASHER
NUT

Page 11
WARNING:
Failure to turn the saw off, remove the switch key, and
unplugthe saw could result inaccidental starting causing
possible serious personal injury.
ADJUSTING BLADE GUIDE ASSEMBLY
See Figure 7.
To prevent the blade from twisting or breaking, the blade
guide assembly should always be set approximately 1/8 in.
(3 mm) above the workpiece.
■Turn the lock lever counterclockwise to unlock the blade
guide assembly.
■As a guide, use a scrap piece of the same wood you are
aboutto cut toset the heightof the bladeguide assembly.
Adjust blade guide assembly by turning the blade guide
knob.
■Lock blade guide assembly in place by turning the lock
lever clockwise.
■Always lock the blade guide assembly in place before
turning on the band saw.
WARNING:
To avoid personal injury, maintain proper adjustment of
blade tension, blade guides, and thrust bearings.
Fig. 6
ASSEMBLY
ADJUSTMENTS
■Mountsawtoboardusingholes in saw base as atemplate
for hole pattern. Locate and mark the holes where the
band saw is to be mounted.
■Follow the last three stepsin the section Mounting Band
Saw to Workbench, page 10.
If lag bolts are used, make sure they are long enough to go
through holes in the saw base and material the saw is being
mountedto.If machine bolts arebeingused, make sure bolts
are long enough to go through holes in the saw base, the
material being mounted to, and the lock washers and hex
nuts.
Note:Itmaybe necessary to countersink hexnutsandwash-
ers on bottom side of mounting board.
CLAMPING BAND SAW TO WORKBENCH
See Figure 6.
If the band saw is to be used as a portable tool, it is
recommended that you fasten it permanently to a mounting
board that can easily be clamped to a workbench or other
supporting surface. The mounting board should be of
sufficient size to avoid tipping of saw while in use.Any good
gradeplywood orchipboard with a 3/4 in.(19 mm)thickness
is recommended.
Fig. 7
0
5
45
LOCK
LEVER
BLADE GUIDE
KNOB
BLADE GUIDE
ASSEMBLY
ON
REMOVE
TOLOCK
O
9”
BAND
SAW
30
45
60
75
90
75
60
45
30

Page 12
ADJUSTMENTS
WARNING:
Failure to turn the saw off, remove the switch key, and
unplugthe saw could result inaccidental starting causing
possible serious personal injury.
INSTALLING AND ADJUSTING THE BLADE
See Figures 8 and 9.
■Loosen and remove the wing nut and table aligning bolt
from the saw table. See Figure 8.
■Remove the saw table before opening the front cover of
the saw housing.
■Loosen the two set screws that hold the blade guard in
place using the 4 mm hex key provided then remove the
blade guard.
See Figure 8.
■Turn the lock lever counterclockwise to unlock the blade
guideassembly.Turningtheblade guide knob(clockwise
raisesthebladeguideassembly;counterclockwise lowers
it), position the blade guide assembly about halfway
between the saw table and saw housing. Retighten the
lock lever .
WARNING:
Always wear safety goggles or safety glasses with side
shields to protect your eyes while uncoiling band saw
blades. Failure to heed this warning could result in a
serious eye injury.
■Release blade tension by loosening the 8 mm hex nut
then turning the blade tension knob counterclockwise .
See Figure 9.
■Carefully remove the old blade.
Note: The spring on the upper wheel allows the wheel to be
pulled down for easier removal of the blade.
■Wearinggloves, carefullyuncoil the blade at arms length.
If the new blade was oiled to prevent rusting, it may need
tobe wiped to keep theoil from your workpiece. Carefully
wipe in the same direction the teeth are pointing so the
rag does not catch on the teeth of the saw blade.
Note: The blade may need to be turned inside out if the
teeth are pointing in the wrong direction. Hold the blade with
both hands and rotate it inward.
■With the teeth of the blade toward the front of the saw
and facing downward, place the blade through the lower
blade guides and around the lower wheel. Pull down on
the upper wheel to place the saw blade on the wheel.
■Slowly turn the upper wheel to the right or clockwise by
hand to center the blade on the rubber tires.
■Adjust the blade tension; check or adjust the blade
tracking. See page 13.
■Adjust both upper and lower blade guides and thrust
bearings. See page 14.
■Reattach the saw table and the aligning bolt, washer,
and wing nut. Tighten securely.
■Reattach the blade guard.
■Close front cover.
Fig. 9
LOWER
WHEEL
BLADE TENSION
KNOB
LOWER
BLADE
GUIDES
BLADE GUIDE
ASSEMBLY
SAW BLADE
UPPER
WHEEL
ON
OFF
SAW
TABLE
ON
MOVE
LOCK
O
30
45
60
75
90
75
60
45
30
Fig. 8
WING
NUT
BLADE
GUARD
TABLE ALIGNING
BOLT
SET SCREWS
8mm HEX NUT

Page 13
ADJUSTMENTS
WARNING:
Failure to turn the saw off, remove the switch key, and
unplugthe saw could result inaccidental starting causing
possible serious personal injury.
WARNING:
Failure to turn the saw off, remove the switch key, and
unplugthe saw could result inaccidental starting causing
possible serious personal injury.
ADJUSTING BLADE TENSION
See Figures 10 and 11.
■Turn off and unplug the saw. Remove the switch key.
■Before using the band saw, turn the blade tension knob
on the top of the saw clockwise to engage tension.
See
Figure 10.
■To check tension, raise the blade guide assembly all the
way up to expose the blade.
■Pushthe bladeto the side with moderate force; the blade
should flex approximately 1/8 in. (3 mm).
Note: Adjustments of blade tension can be made at any-
time.
Anothermethod of checking blade tensionhas to dowith the
sound the blade makes when plucked like a guitar string.
■Pluckthebackstraightedge on the coasting sideopposite
the blade guides while turning the tension knob. Sound
shouldbe a musicalnote. Sound becomes higherpitched
as tension increases.
Usingeithermethodtocheckbladetensioncanbedeveloped
with practice.
■Never increase blade tension so tight as to completely
compress the spring. When completely compressed, the
spring can no longer act as a shock absorber.
Note: Too much tension may cause the blade to break. Too
little tension may cause the blade to slip on the wheels.
TRACKING THE BLADE
See Figure 11.
Note: Adjust blade tension properly before making tracking
adjustments. Check that the blade guides are not interfering
with the blade.
To Adjust:
■Open the front cover by releasing the upper and lower
latches. Watch the blade’s position on the upper tire
throughthe tracking view window as,by hand, youslowly
turn the upper wheel clockwise. If the blade moves away
from the center of the tire, the tracking must be adjusted .
If the blade has moved left or right of center:
■Turn the blade tracking knob (clockwise if blade has
movedleftandcounterclockwise if blade has movedright)
while turning the wheel by hand until the blade moves
back and rides in the center of the tire .
■Check the position of the blade on the lower tire. The
blade should be completely on the tire. If not, adjust the
tracking until the blade is on both tires.
■Rotate the upper wheel by hand in a clockwise direction
for a few more turns. Make sure the blade stays in the
same location on the tires. Readjust, if necessary, until
blade is tracking properly.
■Close front cover and relatch.
Note: The 1/8 in. (3 mm) blade may not track properly in the
center of the wheel. It may be better to track this blade on
the back half of the upper wheel.
Fig. 11
Tracking
View
Window
BLADE ON
WHEEL
BLADE
TENSION
KNOB
BLADE TRACKING
KNOB
TRACKING
VIEW
WINDOW
TO DECREASE
TENSION
Fig. 10
BLADE TENSION KNOB
TO INCREASE
TENSION

Page 14
ADJUSTMENTS
■Removethe blade guard by looseningthe two setscrews
with the 4 mm hex key.
■Turn the lock lever counterclockwise to unlock the blade
guideassembly.Turningthe blade guideknob clockwise,
raise the blade guide assembly as far as it will go.
Retighten the blade guide knob.
■Placeasmallcombination square on thesawtablebeside
the blade.
■Loosen the table lock handle and rotate the angle
adjustment knob to tilt the saw table up or down to align
table 90°to blade (0°position). Retighten the table lock
handle.
■Using an adjustable wrench, adjust the zero stop set
screw until the set screw just touches the saw housing.
■Check squareness of the saw table to the blade. Make
readjustments if necessary.
■Loosenscrewonscaleindicatorwithaphillipsscrewdriver
and align scale indicator to zero.
■Tighten all screws securely.
■Replace the blade guard once the saw table has been
squared.
WARNING:
Failure to turn the saw off, remove the switch key, and
unplugthe saw could result inaccidental starting causing
possible serious personal injury.
SQUARING THE SAW TABLE TO THE BLADE
See Figure 12.
WARNING:
Failure to turn the saw off, remove the switch key, and
unplugthe saw could result inaccidental starting causing
possible serious personal injury.
■Removethe blade guard by looseningthe two setscrews
with the 4 mm hex key.
■Turn the lock lever counterclockwise to unlock the blade
guideassembly.Turningthe blade guideknob (clockwise
raisesthebladeguide assembly, counterclockwise lowers
it), position the blade guide assembly about halfway
between the saw table and saw housing. Retighten the
lock lever.
ADJUSTING THRUST BEARINGS, BLADE
GUIDE SUPPORT, AND BLADE GUIDES
See Figures 13, 14, and 15.
The upper and lower blade guides and thrust bearings
support the band saw blade during cutting operations. The
adjustment of the guides and bearings should be checked
whenever a different blade is installed.
To Adjust Thrust Bearings:
Thethrustbearingssupportthebackedgeoftheblade during
cutting.Thebladeshouldnotcontactthe thrust bearingswhen
you stop cutting. It is important that both upper and lower
thrust bearings be adjusted equally.
Note:The thrust bearingscrewistheuppercapscrewlocated
on the right side of the blade guide assembly. It is the lower
cap screw on the right side of the saw housing below the
saw table for the lower bearing. See Figures 13 and 14.
BLADE
GUIDE
ASSEMBLY
BLADE GUIDE
SUPPORT SCREW
BLADE GUIDE
SCREWS
UPPER BLADE
GUIDE SUPPORT
BLADE GUARD REMOVED
FOR CLARIFICATION ONLY
THRUST
BEARING
THRUST BEARING
SCREW
Fig. 13
BLADE GUIDE
ASSEMBLY
ZERO STOP
SET SCREW
Fig. 12
3
MAXIMUM
CUTTING
CAPACITY
ON
REMOVE
TOLOCK
O
9”
BAND
SAW
SMALL
COMBINATION
SQUARE
SAW
BLADE

Page 15
ADJUSTMENTS
To Adjust Blade Guides:
The blade guides help keep the blade from twisting and
binding. The blade will be ruined if the blade teeth hit the
blade guides while using the band saw. The set of teeth and
the sharpened edge of teeth will be damaged by hitting the
bladeguides.Properadjustmentoftheupperandlowerblade
guides will prevent this from happening.
■Remove the blade guard by loosening the two screws
set with the 4 mm hex key.
■Loosen the two blade guide support screws that lock the
upperblade guides. Slide thetwo guides towithin 1/32 in.
(0.8 mm) of the blade. Do not pinch the blade. Make sure
one guide is not further away from the blade than the
other. Retighten the two blade guide support screws
securely.
■Replace the blade guard if no additional adjustments are
to be made.
■Repeat this procedure on the lower blade guides located
under the saw table. See Figure 14.
■Adjust the thrust bearings first. Using the 4 mm hex key,
loosen the thrust bearing screw.
■Move the thrust bearing to within 1/64 in. (0.4 mm) of the
blade. Tighten the thrust bearing screw securely. Repeat
this procedure on the lower thrust bearing located below
the saw table.
■Replace the blade guard if no additional adjustments are
to be made.
To Adjust Blade Guide Support:
■Removethe blade guard by looseningthe two setscrews
with the 4 mm hex key.
■Adjust the position of the blade guide assembly. Loosen
the bottom screw on the right side of the blade guide
assembly using the 4 mm hex key.
■Slide the upper blade guide support on the shaft until the
front edge of the blade guides are about 1/64 in. (0.4
mm) behind the gullet of the blade. Tighten the screw
securely. Repeatthis procedure forthe lower blade guide
support.
■Replace the blade guard if no additional adjustments are
to be made.
Note: The lower blade guide support screw is the top screw
located on the right of the saw housing under the table.
See
Figure 14.
WARNING:
Neveroperate saw without blade guardsecured inplace.
To do so could result in possible serious personal injury.
Fig. 15
BLADE GUARD REMOVED
FOR CLARIFICATION ONLY
BLADE GUIDE
SUPPORT SCREW
BLADE GUIDES
THRUST
BEARING
SCREW
THRUST
BEARING
BLADE GUIDE
ASSEMBLY
UPPER BLADE
GUIDE SUPPORT
LOWER BLADE
GUIDE SUPPORT
BLADE GUIDE
SUPPORT SCREW
THRUST
BEARING
SCREW
Fig. 14
THRUST BEARING
BLADE GUIDE
SCREWS

Page 16
OPERATION
■Open front cover and turn the upper wheel by hand while
backing up the workpiece.
RELIEF CUTS
Relief cuts are made when an intricate curve (too small a
radius for the blade) is to be cut. Cut through a scrap
section of the workpiece to curve in pattern line then
carefully back the blade out. Several relief cuts should be
made for intricate curves before following the pattern line
as sections are cutoff of curve “relieving” blade pressure.
SCROLL CUTTING
For general type scroll cutting, follow the pattern lines by
pushing and turning the workpiece at the same time. Do
not try to turn the workpiece while engaged in the blade
without pushing it – the workpiece could bind or twist the
blade.
REMOVING JAMMED MATERIAL
Never remove jammed cutoff pieces until the blade has
come to a full and complete stop.
■Place the switch in the OFF position, remove the switch
key from the switch assembly.
■Unplug the saw from the power source before removing
jammed material.
AVOIDING INJURY
■Make sure saw is level and does not rock. Saw should
always be on a firm, level surface with plenty of room for
handling and properly supporting the workpiece.
■Bolt saw to the support surface to prevent slipping,
walking or sliding during operations like cutting long,
heavy boards.
■Turn saw off, remove switch key, and unplug cord from
the power source before moving the saw.
■Donotremovejammed cutoffpiecesuntil blade has come
to a full and complete stop.
■Choose the right size and style blade for the material
and type of cut you plan to do.
■Make sure that the blade teeth point down toward the
saw table, that the blade guides, thrust bearings, and
blade tension are properly adjusted, that the blade guide
knob is tight, and that no parts have excessive play.
■To avoid accidental blade contact, minimize blade
breakage, and provide maximum blade support, always
adjust the blade guide assembly to just clear the
workpiece.
■Use only recommended accessories.
■With the exception of the workpiece and related support
devises, clear everything off the saw table before turning
the saw on.
■Properly support round materials such as dowel rods or
tubing because they have a tendency to roll during a cut
causing the blade to “bite”. To avoid this, always use a
“V” block or clamp workpiece to a miter gauge
■Before removing loose pieces from the saw table, turn
saw off and wait for all moving parts to stop.
WARNING:
To avoid blade contact, adjust the blade guide assembly
to just clear the workpiece. Failure to do so could result
in serious personal injury.
BASIC OPERATION OF THE BAND SAW
A band saw is basically a “curve cutting” machine that
can also be used for straight-line cutting operations like
cross cutting, ripping, mitering, beveling, compound
cutting, and resawing. It is not capable of making inside
or non-through cuts.
This band saw is designed to cut wood and wood
composition products only.
Before starting a cut, watch the saw run. If you experience
excessive vibration or unusual noise, stop immediately.
Turn the saw off, remove the switch key, and unplug the
saw. Do not restart until locating and correcting the
problem.
CUTTING PROCEDURES
■Hold the workpiece firmly against the saw table.
■Use gentle pressure and both hands when feeding the
work into the blade . Do not force the work; allow the
blade to cut.
■Thesmallest diameter circle thatcan be cut isdetermined
by blade width. A 1/4 in. (6 mm) wide blade will cut a
minimum diameter of 1-1/2 in. (38 mm); a 1/8 in. (3 mm)
widebladewill cut a minimum diameterof1/2in. (13 mm).
■Keep your hands away from the blade. Do not hand hold
piecessosmall your fingers willgounder the blade guard.
■Avoid awkward operations and hand positions where a
sudden slip could cause serious injury from contact with
the blade. Never place hands in blade path.
■Use extra supports (tables, saw horses, blocks, etc.)
when cutting large, small or awkward workpieces.
■Never use a person as a substitute for a table extension
or as additional support for a workpiece that is longer or
wider than the basic saw table.
■When cutting irregularly shaped workpieces, plan your
work so it will not pinch the blade. For example, a piece
of molding must lay flat on the saw table. Workpieces
must not twist, rock or slip while being cut.
When backing up the workpiece, the blade may bind in the
kerf (cut). This is usually caused by sawdust clogging the
kerf or when the blade comes out of the guides. If this
happens:
■Wait until the saw has come to a full and complete stop.
■Place the switch in the OFF position then remove the
switch key from the switch assembly. Store key in a safe
place.
■Unplug the saw from the power source.
■Wedge the kerf open with a flat screwdriver or wooden
wedge.

Page 17
OPERATION
WARNING:
Do not allow familiarity with your saw make you care-
less. Remember that a careless fraction of a second is
sufficient to inflict severe injury.
BEFORE LEAVING THE SAW
See Figure 16.
■Wait until the saw has come to a full and complete stop.
■Place the switch in the OFF position, remove the switch
key from the switch assembly. Store key in a safe place.
■Unplug the saw from the power source.
■Make workshop childproof.
■Lock the shop.
LOCKING THE SWITCH
See Figure 16.
■Wait until the saw has come to a full and complete stop.
■Place the switch in the OFF position, remove the switch
key from the switch assembly. Store key in a safe place.
TILTING THE TABLE
See Figure 17.
■Loosen the table lock handle slightly.
■Turn the angle adjustment knob, tilting the saw table
toward the front of the saw housing until it reaches the
desired angle.
■Using the scale indicator, check angle markings.
■Retightenthe table lock handleto hold saw tablesecurely
in place.
USING THE MITER GAUGE
See Figure 18.
The miter gauge can be turned 45°to the right or left.
■Loose the lock knob on the miter gauge.
■With the miter gauge in the miter gauge slot, rotate the
gauge until the desired angle is reached on the index
scale.
■Retighten the lock knob.
Fig. 17
0
5
45
TABLE LOCK
HANDLE
SCALE
INDICATOR
SAW
TABLE
Fig. 18
3
2
1
MAXIMUM
CUTTING
CAPACITY
ON
REMOVE
TOLOCK
O
9”
BAND
SAW
90
75
60
45
30
75
60
45
30
MITER
GAUGE
SLOT
LOCK
KNOB
MITER
GAUGE
Fig. 16
ON
ON
REMOVE
TOLOCK
O
9”
BAND
SAW
30
45
60
75
90
75
60
45
30
ON
OFF
REMOVE
TO LOCK
OFF
SWITCH
KEY

Page 18
WARNING:
To ensure safety and reliability, all repairs should be
performed by a Ryobi authorized service center.
GENERAL MAINTENANCE
Avoid using solvents when cleaning parts. Most plastics are
susceptible to damage from various types of commercial
solventsandmaybedamagedbytheiruse.Usecleancloths
to remove dirt, carbon dust, etc.
WARNING:
Do not, at any time, let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. They contain chemicals that can
damage, weaken or destroy plastic.
■Keep your band saw clean.
■Remove sawdust from the inside frequently.
■Do not allow pitch to accumulate on the saw table, blade
guides, or thrust bearings. Clean them with gum and
pitch remover.
■Apply a thin coat of automobile type wax to the saw
table’s top so the wood slides easily while cutting.
WARNING:
To prevent accidental starting that could cause possible
seriouspersonalinjury,turnoffthesaw,removethe switch
key, and unplug thesaw before working on theband saw.
TIRES
Cleaning tires:
■Pitch and sawdust accumulates on tires and needs to
be removed with a fine wire brush or a piece of wood.
Do not use a sharp knife or any kind of solvent.
Replacing tires:
■Open front cover and remove saw blade. See section on
Installing and Adjusting the Blade, page 12.
■Pry the worn tire away from the wheel carefully.
■Stretch the new tire around the wheel.
■Replace the saw blade and close the front cover.
BLADE GUIDES
See Figure 15.
■Blade guides may become rounded and worn during
use. Remove the blade guides and file or grind flat.
■Replace blade guides when filing or grinding has worn
them down and they can no longer be properly secured
in place.
MOTOR/ELECTRICAL
■Frequently vacuum or blow out sawdust from the motor.
WARNING:
If the power cord is worn, cut or damaged in any way,
have it replaced immediately by a qualified service
technician. Failure to do so could result in serious
personal injury.
WARNING:
To avoid fire or electrocution, reassemble electric parts
withonly identicalRyobi replacement parts. Reassemble
exactly as originally assembled.
BRUSHES
See Figure 19.
WARNING:
To prevent accidental starting that could cause possible
serious personal injury, turn off the saw, remove the switch
key, and unplug the saw before working on the band saw.
There is a brush located inside the saw housing, next to the
lower wheel. It helps protect the tire and wheel by brushing
off saw dust. As the brush becomes worn, it will need to be
adjusted or replaced.
■Remove the screw and washer then pull the brush off.
■Place the new brush in the groove with the plastic tabs
under the saw housing.
■Retighten using the washer and screw.
MAINTENANCE
LOWER
WHEEL
BRUSH
Fig. 19
TIRE
SCREW
WASHER

Page 19
MAINTENANCE
DRIVE BELT
See Figures 20 and 21.
WARNING:
To prevent accidental starting that could cause possible
seriouspersonalinjury,turnoffthe saw,removetheswitch
key, and unplug thesaw before working on theband saw.
Due to wear or breakage, the drive belt may need to be
replaced.The drive beltis located behind thelower wheel of
the band saw.
■Remove the saw blade and set it aside. See section on
Installing and Adjusting the Blade, page 12.
■Remove the nut and washer from the middle of the saw
housing. See Figure 20.
■Pull the lower wheel away from the saw housing.
■Remove the worn drive belt.
■Place new drive belt on the pulley. As you slide the
pulley shaft back into the hole in the saw housing, place
the drive belt over the motor pulley.
■Replace the nut and washer on the pulley shaft and
retighten.
■Replace saw blade.
■Check thrust bearings and blade guides.
LUBRICATION
Allthebearingsinthistoolarelubricatedwithasufficient
amount of high grade lubricant for the life of the unit
undernormaloperatingconditions.Thereforenofurther
lubrication is required.
LOWER
WHEEL
NUT
AND
WASHER
Fig. 20
0
5
45
PULLEY
SHAFT
MOTOR PULLEY
Fig. 21
DRIVE BELT

Page 20
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Motor will not run. 1. Problem with On-Off switch or 1. Have worn parts replaced before
power cord. using band saw again.
2. Motor defective. 2. Do not attempt any repair. Have
tool repaired by a qualified
service technician.
Blade does not run in the approxi- 1. Not tracking properly. 1. Adjust tracking, See Adjustments
mate center of the upper wheel. section, Tracking the Blade.
Band Saw slows down when 1. Cutting too small a radius. 1. Stop feeding and back up the
cutting. material slightly until the band
saw speeds up.
2. Dull blade. 2. Replace blade.
Blade breaking. 1. Too much blade tension. 1. Adjust tension. See Adjustments
section, Adjusting Blade Tension.
2. Kink in blade caused by cutting 2. Use correct cutting technique.
too small radius or turning the See section, Operation.
material too fast when cutting.
3. Thrust bearings scarred or not 3. Replace the thrust bearings.
rotating.
Saw is noisy when running. 1. Too much blade tension. 1. Adjust tension. See Adjustments
section, Adjusting Blade Tension.
2. Blade guides and bearings 2. Adjust upper and lower blade
are in contact with the blade. guides and bearings. See Adjust-
ments sections, Adjusting Thrust
Bearings, Blade Guide Support,
and Blade Guides.
Blade will not cut straight. 1. Blade guides and bearings not 1. Adjust upper and lower blade
properly adjusted. guides and bearings. See Adjust-
ments sections, Adjusting Thrust
Bearings, Blade Guide Support,
and Blade Guides.
2. Worn or defective blade. 2. Replace blade.
Blade guides will not stay in position. 1. Blade guide screws have 1. Tighten blade guide screws
loosened. securely.
WARNING:
To prevent accidental starting that could cause possible serious personal injury, turn off the saw, remove the switch key,
and unplug the saw from the power source before working on the band saw.