Ryobi EBW4023L Instructions for use

EBW4023L
ATTENTION
LASER RAYS
DO NOT LOOK DIRECTLY
INTO THE BEAM
Laser Specification
EN60875-1: 1994+
A11: 1996+A2:2001
Laser class 2
Wave lengths: 650 nm
Output Power: <1mW
EBW4023L
230mm BAND SAW WITH LASER AND LIGHT
OWNERʼS OPERATION MANUAL

EBW4023L
13
14
12
8
9
18
17
16
15
11
54
ATTENTION
LASER RAYS
DO NOT LOOK DIRECTLY
INTO THE BEAM
Laser Specification
EN60875-1: 1994+
A11: 1996+A2:2001
Laser class 2
Wave lengths: 650 nm
Output Power: <1mW
7
4
6
5
3
2
1
55
9
56
EBW4023L
19
21
4
20
20
ATTENTION
LASER RAYS
DO NOT LOOK DIRECTLY
INTO THE BEAM
Laser Specification
EN60875-1: 1994+
A11: 1996+A2:2001
Laser class 2
Wave lengths: 650 nm
Output Power: <1mW
20
4
22
20
23
Fig. 2Fig. 1
7
Page 1

EBW4023L
ATTENTION
LASERRAYS
DONOTLOOKDIRECTLY
INTOTHEBEAM
LaserSpecification
EN60875-1:1994+
A11:1996+A2:2001
Laserclass2
Wavelengths:650 nm
OutputPower:<1mW
EBW4023L
ATTENTION
LASER RAYS
DO NOT LOOK DIRECTLY
INTO THE BEAM
Laser Specification
EN60875-1: 1994+
A11: 1996+A2:2001
Laser class 2
Wave lengths: 650 nm
Output Power: <1mW
Fig. 3 Fig. 4
2
3
24
25
21
19
Fig. 5
9
26
27
24
15
28
29
Fig. 6
Fig. 7
9
1832
10
Fig. 8
3130
Page 2
20
9
13
14
16
17

EBW4023L
ATTENTION
LASER RAYS
DO NOT LOOK DIRECTLY
INTO THE BEAM
Laser Specification
EN60875-1: 1994+
A11: 1996+A2:2001
Laser class 2
Wave lengths: 650 nm
Output Power: <1mW
EBW4023L
ATTENTION
LASER RAYS
DO NOT LOOK DIRECTLY
INTO THE BEAM
Laser Specification
EN60875-1: 1994+
A11: 1996+A2:2001
Laser class 2
Wave lengths: 650 nm
Output Power: <1mW
Fig. 9
24
39
38
37
35
Fig. 10
Fig. 11
37
38
40
39
37
Fig. 12
24
35 39
38
37
Fig. 14
14
6
4
Fig. 13
33 15
34
24
41
42
Page 3
36

EBW4023L
ATTENTION
LASER RAYS
DO NOT LOOK DIRECTLY
INTO THE BEAM
Laser Specification
EN60875-1: 1994+
A11: 1996+A2:2001
Laser class 2
Wave lengths: 650 nm
Output Power: <1mW
EBW4023L
45
44
57
43
ATTENTION
LASER RAYS
DO NOT LOOK DIRECTLY
INTO THE BEAM
Laser Specification
EN60875-1: 1994+
A11: 1996+A2:2001
Laser class 2
Wave lengths: 650 nm
Output Power: <1mW
EBW4023L
ATTENTION
LASER RAYS
DO NOT LOOK DIRECTLY
INTO THE BEAM
Laser Specification
EN60875-1: 1994+
A11: 1996+A2:2001
Laser class 2
Wave lengths: 650 nm
Output Power: <1mW
Fig. 15
46
47 20 48 29
Fig. 17 Fig. 18
Fig. 19
52
53
51
50
Fig. 16
Fig. 20(A)
55
49
Page 4
54

ATTENTION
LASER RAYS
DO NOT LOOK DIRECTLY
INTO THE BEAM
Laser Specification
EN60875-1: 1994+
A11: 1996+A2:2001
Laser class 2
Wave lengths: 650 nm
Output Power: <1mW
Fig. 20(B) Fig. 20(C)
Fig. 21
Page 5
59
58
60
61

TABLE OF CONTENTS
Page 6
Table of Contents
Product Specicatons
Rules for Safe Operation
Description
Features
Assembly
Adjustments
Operation
Maintenance
Parts Ordering / Service
6
6
7-8
8
8-9
9
9~11
12-13
13-14
15
PRODUCT SPECIFICATIONS
Input
Power
No load speed
Dust port
Throat capacity
Max saw blade width / length
Max saw blade thickness
Max height of cut
Saw table size
Weight
240 V~50 Hz
400W
1400 min-1
Ø44.5 mm
230mm
10 mm X 1510 mm
0.35 mm
80 mm
290 mm x 290 mm
17.8 Kg

RULES FOR SAFE OPERATION
Page 7
Keep work area clear
Cluttered areas and benches invite injuries.
Consider work area environment
Do not expose tools to rain.
Do not use tools in damp or wet locations.
Keep work area well lit.
Do not use tools in the presence of flammable liquids or gases.
Guard against electric shock
Avoid body contact with earthed or grounded surfaces
(e.g. pipes, radiators, ranges, refrigerators).
Keep other persons away
Do not let persons, especially children, not involved in the
work touch the tool or the extension cord and keep them
away from the work area.
Store idle tools
When not in use, tools should be stored in a dry locked-
up place, out of reach of children.
Do not force the tool
It will do the job better and safer at the rate for which it was
intended.
Use the right tool
Do not force small tools to do the job of a heavy duty tool.
Do not use tools for purposes not intended; for example
do not use circular saws to cut tree limbs or logs.
Dress properly
Do not wear loose clothing or jewellery, they can be caught
in moving parts.
Non-skid footwear is recommended when working outdoors.
Wear protective hair covering to contain long hair.
Use protective equipment
Use safety glasses.
Use face or dust mask if working operations create dust.
Connect dust extraction equipment
The tool is provided for the connection of dust extraction
and collecting equipment, ensure these are connected and
properly used.
Do not abuse the cord
Never yank the cord to disconnect it form the socket. Keep
the cord away from heat, oil and sharp edges.
Secure work
Where possible use clamps or a vice to hold the work. It
is safer than using your hand.
Do not overreach
Keep proper footing and balance at all times.
Maintain tools with care
Keep cutting tools sharp and clean for better and safer
performance.
Follow instruction for lubricating and changing accessories.
Inspect tool cords periodically and if damaged have them
repaired by an authorised service facility.
Inspect extension cords periodically and replace if damaged.
Keep handles dry, clean and free from oil and grease.
Disconnect tools
When not in use, before servicing and when changing
accessories such as blades, bits and cutters, disconnect
tools from the power supply.
.
Remove adjusting keys and wrenches
Form the habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.
Avoid unintentional starting
Ensure switch is in off position when plugging in.
Use outdoor extension leads
When the tool is used outdoors, use only extension cords
intended for outdoor use and so marked.
Stay alert
Watch what you are doing, use common sense and do not
operate the tool when you are tired.
Check damaged parts
Before using the tool, it should be carefully checked to determine
that it will operate properly and perform its intended
function.
Check for alignment of moving parts, binding of moving parts,
breakage of parts, mounting and any other conditions that
may affect its operation.
A guard or other part that is damaged should be properly
repaired or replaced by an authorised service centre unless
otherwise indicated in this instruction manual.
Have defective switches replaced by an authorised service
centre.
Do not use the tool if the switch does not turn on and off.
WARNING:
The use of any accessory or attachment other than one
recommended in this instruction manual may present a risk
of personal injury.
Have your tool repaired by a qualified person
This tool complies with the relevant safety regulations.
Repairs should only be carried out by qualified persons using
original spare parts, otherwise this may result in considerable
danger to the user.
Do not use saw blades which are damaged or deformed;
Replace the table insert when worn;
Connect band saw to a dust-collecting device when sawing
wood;
Do not operate the machine when the door or guard protecting
the saw blade is open;
Take care that the selection of the saw blade matches the
material to be cut;
Do not clean the saw blade whilst it is in motion;
Wear suitable personal protective equipment, when necessary,
this could include;
Hearing protection to reduce the risk of induced hearing loss,
Respiratory protection to reduce the risk of inhalation of
harmful dust,
Gloves for handling the saw blade and rough material.
Maintenance and servicing
The operators instructions in factors influencing exposure
to noise (e.g. material to be supported to reduce the emitted
noise, selected saw blade);
Correct adjustment and regular maintenance of the saw blade
and band wheel cleaning equipment and of lubrication system.

When straight cutting against the fence use a push stick.
During transportation the saw blade guard should be fully
down and close to the table.
When bevel-cutting with the table incline, place the guide
on the lower part of the table.
When cutting round timber use a suitable holding device
to prevent twisting of the workpiece.
Do not use guarding for handling or transportation.
Adjust the adjustable guard as close to the workpiece as
practicable.
THANK YOU FOR BUYING A RYOBI PRODUCT.
To ensure your safety and satisfaction, carefully read through
this OWNER'S MANUALand SAFETY INSTRUCTIONS before
using the product.
2. Blade guide knob
3. Lock lever
4. Table lock handle
5. Scale
6. Scale indicator
7. Angle adjustment knob
8. Dust exhaust port
9. Blade tension knob
11. Blade guide support
12. Switch and switch key
13. LatchLower
14. Saw table
15. Saw blade
16. Blade guard
18. Tracking view window
19. Table aligning bolt
20. Washer
21. Wing nut
22. Nut
23. Spring
24. Blade guide assembly
25. Set screws
26. Upper wheel
27. 8mm Hex nut
28. Lower blade guides
29. Lower wheel
30. To decrease tension
31. To increase tension
32. Blade on wheel
33. Zero stop set screw
34. Small combination square
35. Upper blade guide support
36. Blade guide screws
37. Blade guide support screw
38. Thrust bearing screw
39. Thrust bearing
40. Lower blade guide support
41. Blade guide
42. Switch key
43. Lock knob
44. Mitre gauge slot
45. Mitre gauge
46. Brush
47. Tire
48. Screw
50. Lower wheel
51. Pulley shaft
52. Motor pulley
53. Drive belt
Angle Adjustment Knob
Tilts the saw table for bevel cutting.
Blade Guard
Protects the operator from coming in contact with the blade.
Blade Guide Support
Helps keep the blade from twisting during operation.
Blade Guide Knob with Lock Lever
Use the blade guide knob and lock lever to adjust the
blade guide assembly to keep the blade from twisting or
breaking. Always lock the blade guide assembly in place
before turning on the band saw.
Blade Tension Knob
Controls blade tension when changing blades and making
adjustments for various sawing applications.
Dust Exhaust
Port
and Adaptor
A 44.5 mm (1 - 3/4”) dust exhaust port makes dustless
cutting possible by blowing the dust away from the user.
Attach the adaptor to the dust exhaust port when using
adust collection system or vacuum.
Latch
Easy open latches allow front cover to be opened for making
adjustments.
Saw Blade
Saw comes with a standard 6mm (1/4”) blade.
Saw Table with Throat Plate
Your band saw has a square 290mm (11-3/8”) aluminum
saw table with tilt control for maximum accuracy. The throat
plate, installed in the saw table at the factory, allows for
blade clearance.
Scale and Scale Indicator
The scale and scale indicator show the angle or degree
the saw table is titled for bevel cutting.
KNOW YOUR BAND SAW
Before attempting to use, familiarise yourself with all the
operating features and safety requirement of your saw.
54. Laser
When transporting use one hand to support the machine
base, and another to hold the machine body in which
the main switch is located.
Laser
Allows accurate and precise location when cutting the
workpiece.
Straight
Allows straight cutting for the workpiece.
Light
Increases workpiece illumination.
Where possible use clamps or a vice to hold the work. It
is safer than using your hand.
Use and correctly adjust the saw blade guard.
56. Light
55. Straight Fence
57. Hex Key (W3, W4, W5)
(Not included)
49. Motor Capacitor
58. Laser cover
59. M3 Tapping screw
60. Laser ON/OFF switch
61. Button cell protection tube
17. Upper Latch
10. Blade tracking knob
1. Blade tracking knob
Fence
DESCRIPTION
FEATURES
Page 8
RULES FOR SAFE OPERATION

If lag bolts are used, make sure they are long enough to go
through holes in the saw base and material the saw is being
mounted to. If machine bolts are being used, make sure bolts
are long enough to go through holes in the saw base, the
material being mounted to, and the lock washers and hex
nuts.
NOTE: It may be necessary to countersink hex nuts and
washers on bottom side of mounting board.
ADJUSTING BLADE GUIDE ASSEMBLY (Fig. 4)
To prevent the blade from twisting or breaking, the blade
guide assembly (24) should always be set approximately
(1/8" )
3mm above the workpiece.
Turn the lock lever (3) counterclockwise to unlock the
blade guide assembly.
Asaguide, use a scrap piece of the same wood you are
about to cut to set the height of the blade guide assembly.
Adjust the blade guide assembly by turning the blade
guide knob (2).
Lock blade guide assembly in place by turning the lock
knob clockwise.
Failure to turn the saw off, and unplug the saw
couldresult in accidental starting causing
possible
serious
personal injury.
WARNING:
MOUNTING THE SAW TABLE (Fig. 1 & 2)
MOUNTING BAND SAW TO WORKBENCH
If the band saw is to be used in a permanent location, we
recommend that you secure it to a workbench or other stable
surface. When mounting the saw to a workbench, holes
should be drilled through the supporting surface of the
workbench.
Each hole in the saw base should be bolted securely using
bolts, lock washers, and hex nuts (not included).
Place band saw on the workbench. Using the saw base
as a pattern, locate and mark the holes where the band
saw is to be mounted.
Drill four holes through the workbench.
Place band saw on the workbench aligning holes in the
saw base with the holes drilled in the workbench.
NOTE: All bolts should be inserted from the top. Install
the lock washers and hex nuts from the underside of the
bench.
Insert all four bolts (not included) and tighten securely
with lock washers and hex nuts (not included).
Supporting surface where band saw is mounted should be
examined carefully after mounting to insure that no
movement during use can result. If any tipping or warping is
noted, secure workbench or support surface before
beginning cutting operation.
CLAMPING BAND SAW TO WORKBENCH (Fig. 3)
If the band saw is to be used as a portable tool, it is
recommended that you fasten it permanently to a mounting
board that can easily be clamped to a workbench or other
supporting surface.Themountingboardshouldbeof sufficient
size to avoid tipping of saw while in use. Any good grade
plywood or chipboard with a 19 mm thickness is
recommended.
Mount saw to board using holes in saw base as a template
for hole pattern. Locate and mark the holes where the
band saw is to be mounted.
Place the key in a location inaccessible to children and
others not qualified to use the tool.
Table Lock Handle
Loosening the table lock handle allows the saw table to
be tilted at different angles.Tightening the table lock handle locks
the saw table in place.
Tracking Knob
Adjusts tracking to keep blade centered on the wheels.
Tracking View Window
The tracking view window makes tracking adjustments easier
to see.
Remove the angle adjustment knob (7) from the side of
the saw housing.
NOTE: Take
care
when removing the nut (22) and
washer (20) from the centre of the angle adjustment
knob. There is a spring (23) in the centre that is released
after the nut and washer are removed.
Remove the t able aligning bolt (19), washer (20), and
wing nut (21) from the saw table.
Standing at the front of the band saw, slide the saw
table through the slot moving from the front side of the
saw table to the back.
Insert the washer (20) on the threaded end of the table
lock handle (4). The table lock handle is spring loaded
and isreleased by pulling the handle away fromthe saw
housing. Tighten the saw table to the saw housing by
ratcheting the table lock handle clockwise or by finger
tightening the table lock handle.
Reattach the angle adjustment knob using the spring,
washer and nut.
Reattach the table aligning bolt (19), washer (20), and
wing nut (21) to the saw table.
NOTE:
The wing nut goes below the saw table.
Follow the last three steps in previous section
"Mounting Band Saw to Workbench".
Switch and Switch Key
Your band saw has an easy access power switch. To lock
in the OFF position, remove the yellow switch key.
(3/4")
ASSEMBLY
ADJUSTMENTS
Page 9
FEATURES

Page 10
ADJUSTMENTS
Always wear safety goggles or safety glasses with side
shields to protect your eyes while uncoiling band saw
blades. Failure to heed this warning could result in a
serious eye injury.
Carefully remove the old blade.
NOTE: The spring on the upper wheel (26) allows the
wheel to be pulled down for easier removal of the blade.
Wearing gloves, carefully uncoil the blade at arms length.
If the new blade was oiled to prevent rusting, it may need
to be wiped to keep the oil from your workpiece. Carefully
wipe in the same direction the teeth are pointing so the
rag does not catch on the teeth of the saw blade.
NOTE: The blade may need to be turned inside out if the
teeth are pointing in the wrong direction. Hold the blade
with both hands and rotate it inward.
With the teeth of the blade toward the front of the saw
and facing downward, place the blade through the lower
blade guides and around the lower wheel (29). Pull down
on the upper wheel to place the saw blade on the wheel.
Reattach thesaw table and the aligning bolt, washer, and
wing nut. Tighten securely.
Reattach the blade guard.
Close front cover.
WARNING:
Turn off and unplug the saw.
ADJUSTING BLADE TENSION (Fig. 7 & 8)
Before using the band saw, turn the blade tension knob
on the top of the saw clockwise to engage tension.
To check tension, raise the blade guide assembly all the
way up to expose the blade.
Push the blade to the side with moderate force; the blade
should flex approximately (1/8").3 mm
NOTE: Adjustments of blade tension can be made at anytime.
Another method of checking blade tension has to do with the
sound the blade makes when plucked like a guitar string.
WARNING:
Pluck the back straight edge on the coasting side opposite
the blade guides while turning the tension knob. Sound
should be a musical note. Sound becomes higher pitched
as tension increases.
Using either method to check blade tension can be developed
with practice.
Never increase blade tension so tight as to completely
compress the spring. When completely compressed, the
spring can no longer act as a shock absorber.
NOTE: Too much tension may cause the blade to break. Too
little tension may cause the blade to slip on the wheels.
TRACKING THE BLADE (Fig. 8)
NOTE: Adjust blade tension properly before making track-
ing adjustments. Check that the blade guides are not inter-
fering with the blade.
To Adjust:
WARNING:
INSTALLING AND ADJUSTING THE BLADE
(Fig. 5 & 6)
it), position the blade guide assembly about halfway
between the saw table and saw housing. Retighten the
lock lever
Turn the lock lever counterclockwise to unlock the blade
guide assembly. Turning the blade guide knob (clockwise
raises the blade guide assembly; counterclockwise lowers
.
Failure to turn the saw off, and unplug the saw could result
in
accidental starting causing possible serious personal
injury.
WARNING:
Loosen and remove the wing nut (21) and table aligning
bolt (19) from the saw table (Fig. 5).
Loosen the two set screws (25) that hold the blade guard
(16) in place using the 4mm hex key provided then remove
the blade guard (Fig. 5).
Release blade tension by loosening the 8 mm hex nut then
turning the blade tension knob (9) counterclockwise (Fig. 6).
Failure to turn the saw off, remove the switch key and
unplug the saw could result in accidental starting causing
possible serious personal injury.
Failure to turn the saw off, remove the switch key and
unplug
the saw could result in accidental starting causing
possible serious personal injury.
Open the front cover by releasing the upper and lower
latches. Watch the blade's position on the upper tire through
the tracking view window (18) as, by hand, you slowly turn
the upper wheel clockwise. If the blade moves away from
Always lock the blade guide assembly in place before
turning on the band saw.
To avoid personal injury, maintain proper adjustment
of blade tension, blade guides, and thrust bearings.
WARNING:
Slowly turn the upper wheel to the right or clockwise by
hand to centre the blade on the rubber tires.
Adjust the blade tension; check or adjust the blade tracking.
Adjust both upper and lower blade guides and thrust bearings.
the centre of the tire, the tracking must be adjusted.
If the blade has moved left or right of centre:
moved left and counterclockwise if blade has moved right)
while turning the wheel by hand until the blade moves
back and rides in the centre of the tire
.
Turn the blade tracking knob (10) (clockwise if blade has
Check the position of the blade on the lower tire. The
blade should be completely on the tire. If not, adjust the
Open the front cover by releasing the upper (17) and lower
latches (13).
( 9)
tracking until the blade is on both tires.

Replace the blade guard if no additional adjustments are
to be made.
Adjust Blade Guide Support:
Adjust the position of the blade guide assembly. Loosen the
bottom screw on the right side of the blade guide
assembly
using the 4 mm hex key.
Slide the upper blade guide support on
the shaft until the
front edge of the blade guides are about
behind the gullet of the blade. Tighten the screw
securely.
Repeat this procedure for the lower blade guide support.
Replace the blade guard if no additional adjustments are
to be made.
NOTE: The lower blade guide support screw (37) is the top screw
located on the right of the saw housing under the table (Fig. 11).
Never operate saw without blade guard secured in place.
To do so could result in possible serious personal injury.
To Adjust Blade Guides:
The blade guides help keep the blade from twisting and
binding. The blade will be ruined if the blade teeth hit the
blade guides while using the band saw. The set of teeth and
the sharpened edge of teeth will be damaged by hitting the
blade guides. Proper adjustment of the upper and lower blade
guides will prevent this from happening.
Turn the lock knob counterclockwise to unlock the blade
guide assembly. Turning the blade guide knob clockwise,
Place a small combination square on the saw table
beside the blade.
Loosen the table lock knob and rotate the angle
adjustment knob to tilt the saw table up or down to align
table 90
˚
to blade (0
˚
position). Retighten the table lock
knob.
Using a hex keys, adjust the zero stop set screw (33)
until the set screw just touches the saw housing.
Check squareness of the saw table to the blade. Make
readjustments if necessary.
Loosen screw on scale indicator with a phillips
screwdriver and align scale indicator to zero.
Tighten all screws securely.
Replace the blade guard once the saw table has been
squared.
ADJUSTING THRUST BEARINGS, BLADE GUIDE
SUPPORT, AND BLADE GUIDES (Fig. 10, 11, 12)
The upper and lower blade guides and thrust bearings
support the band saw blade during cutting operations. The
adjustment of the guides and bearings should be checked
whenever a different blade is installed.
To Adjust Thrust Bearings:
The thrust bearings support the back edge of the blade during
cutting. The blade should not contact the thrust bearings
(39) when you stop cutting. It is important that both upper
and lower thrust bearings be adjusted equally.
Adjust the thrust bearings first. Using the 4 mm hex key
,
loosen the thrust bearing screw.
WARNING:
Close front cover and relatch.
NOTE: A
(1/8")
3 mm blade may not track properly in the
center of the wheel. It may be better to track this blade on
the back half of the upper wheel.
WARNING:
SQUARING THE SAW TABLE TOTHE BLADE (Fig. 9)
Failure to turn the saw off, remove the switch key and
unplug the saw could result in accidental starting causing
possible serious personal injury.
Remove the blade guard by loosening the two set
screws with 4mm hex key.
raise the blade guide assembly as far as it will go.
Retighten the blade guide knob.
Remove the blade guard by loosening the two set screws with
4mm hex key.
Turn the lever counterclockwise to unlock the blade guide
assembly (24). Turning the blade guide knob (clockwise raises
the blade guide assembly, counterclockwise lowers it), position
the blade guide assembly about halfway between the saw blade
and saw housing. Retighten the lock lever.
Move the thrust bearing (39) to within (1/64") 0.4 of
the blade. Tighten the thrust bearing screw (38) securely.
Repeat this procedure on the lower thrust bearing located
below the saw table.
Remove the blade guard by loosening the two set screws
with 4mm hex key.
Remove the blade guard by loosening the two set screws
with 4mm hex key.
Rotate the upper wheel by hand in a clockwise direction
for a few more turns. Make sure the blade stays in the
same location on the tires. Readjust, if necessary, until
blade is tracking properly.
WARNING:
Failure to turn the saw off, remove the switch key and
unplug the saw could result in accidental starting causing
possible serious personal injury.
Loosen the two blade guide support screwsthat lock the
upper blade guides. Slide the two guides to within
of the blade. Do not pinch the blade. Make sure
one guide is not further away from the blade than the
other. Retighten the two blade guide support screws
securely.
Replace the blade guard if no additional adjustments
are to be made.
Repeat this procedure on the lower blade guides located
under the saw table (Fig. 11).
located on the right side of the blade guide assembly. It
is the lower cap screw on the right side of the saw
housing
below the saw table for the lower bearing.
NOTE: The thrust bearing screw is the upper cap screw
( 34)
mm
(1/64")
0.4 mm
(1/32")
0.8 mm
Page 11
ADJUSTMENTS

To avoid blade contact, adjust the blade guide assembly
to just clear the workpiece. Failure to do so could result
in serious personal injury.
CUTTING PROCEDURES
Hold the workpiece firmly against the saw table.
Use gentle pressure and both hands when feeding the
work into the blade
. Do not force the work; allow the
blade to cut.
The smallest diameter circle that can be cut is determined
by blade width. A wide blade will cut a minimum
diameter of awide blade will
cut a minimum diameter of
Keep your hands away from the blade. Do not hand hold
pieces so small your fingers will go under the blade guard.
Avoid awkward operations and hand positions where a
sudden slip could cause serious injury from contact with
the blade. Never place hands in blade path.
Use extra supports (tables, saw horses, blocks,
push stick etc.) when cutting large, small or awkward
workpieces.
Open front cover and turn the upper wheel by hand while
backing up the workpiece.
RELIEF CUTS
Relief cuts are made when an intricate curve (too small a
radius for the blade) is to be cut. Cut through a scrap
section of the workpiece to curve in pattern line then
carefully back the blade out. Several relief cuts should be
made for intricate curves before following the pattern line
as sections are cutoff of curve relieving blade pressure.
SCROLL CUTTING
For general type scroll cutting, follow the pattern lines by
pushing and turning the workpiece at the same time. Do
not try to turn the workpiece while engaged in the blade
without pushing it - the workpiece could bind or twist the
blade.
REMOVING JAMMED MATERIAL
Never remove jammed cutoff pieces until the blade has
come to a full and complete stop.
Unplug the saw from the power source before removing
jammed material.
AVOIDING INJURY
Make sure saw is level and does not rock. Saw should
always be on a firm, level surface with plenty of room for
handling and properly supporting the workpiece.
Bolt saw to the support surface to prevent slipping,
walking or sliding during operations like cutting long,
heavy boards.
Turn saw off, and unplug cord from the power source
before moving the saw.
Do not remove jammed cutoff pieces until blade has come
to a full and complete stop.
Choose the right size and style blade for the material
and type of cut you plan to do.
Make sure that the blade teeth point down toward the
saw table, that the blade guides, thrust bearings, and
blade tension are properly adjusted, that the blade guide
knob is tight, and that no parts have excessive play.
T
o avoid accidental blade contact, minimise blade
breakage, and provide maximum blade support, always
adjust the blade guide assembly to just clear the
workpiece.
With the exception of the workpiece and related support
devises, clear everything off the saw table before turning
the saw on.
Properly support round materials such as dowel rods or
tubing because they have a tendency to roll during a cut
To avoid this, always use a clamp workpiece to a mitre
gauge.
Before removing loose pieces from the saw table, turn
saw off and wait for all moving parts to stop.
WARNING:
Never use a person as a substitute for a table extension
or as additional support for a workpiece that is longer or
wider than the basic saw table.
When cutting irregularly shaped workpieces, plan your
work so it will not pinch the blade. For example, a piece
of molding must lay flat on the saw table. Workpieces
must not twist, rock or slip while being cut.
When backing up the workpiece, the blade may bind in the
kerf (cut). This is usually caused by sawdust clogging the
kerf or when the blade comes out of the guides. If this
happens:
Wait until the saw has come to a full and complete stop.
Unplug the saw from the power source.
This band saw is designed to cut wood and wood
composition products only.
BASIC OPERATION OF THE BAND SAW
A band saw is basically a curve cutting machine that
can also be used for straight-line cutting operations like
cross cutting, ripping, mitring, beveling, compound
cutting, and resawing. It is not capable of making inside
or non-through cuts.
Before starting a cut, watch the saw run. If you experience
excessive vibration or unusual noise, stop immediately.
Do not restart until locating and correcting the
problem.
Turn the saw off, remove the switch key and unplug the saw.
Place the switch in the OFF position then remove the
switch key from the switch assembly. Store key in a
safe place.
Place the switch in the OFF position, remove the switch
key from the switch assembly.
(1/4")
6
mm
(1-1/2");
38 mm
(1/2").
13 mm
(1/8")
3 mm
Wedge the kerf open with a flat screwdriver or wooden
wedge.
OPERATION
Page 12

Do not allow familiarity with your saw make you care-
less. Remember that a careless fraction of a second is
sufficient to inflict severe injury.
WARNING:
WARNING:
WARNING:
TILTING THE TABLE (Fig. 14)
Loosen the table lock handle (4) slightly.
Turn the angle adjustment knob, tilting the saw table
toward the front of the saw housing until it reaches the
desired angle.
Using the scale indicator (6), check angle markings.
USING THE MITRE GAUGE (Fig. 15)
The mitre gauge can be turned 45
0
to the right or left.
Loose the lock knob (43) on the mitre gauge (45).
With the mitre gauge in the mitre gauge slot (44), rotate
the gauge until the desired angle is reached on the index
scale.
Retighten
USING THE STRAIGHT FENCE (Fig. 16)
USING LASER BEAM (Fig. 20&21)
the lock knob (43).
NOTE: For convenience, store the mitre gauge in the slot
provide on the back of the band saw.
Allows straight cuts to be made of the workpiece.
LUBRICATION
All the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore no further lubrication
is required.
Wait until the saw has come to a full and complete stop.
Place the switch in the
OFF position, remove the switch
key form the switch assembly. Store key in a safe place.
Unplug the saw from the power source.
Make workshop childproof.
If possible lock your workshop.
BEFORE LEAVING THE SAW
Retighten the table lock handle (4) to hold saw table
(14) securely in place.
GENERAL MAINTENANCE
Avoid using solvents when cleaning parts. Most plastics are
susceptible to damage from various types of commercial
solvents and may be damaged by their use.Use clean cloths
to remove dirt, carbon dust, etc.
Keep your band saw clean.
Remove sawdust from the inside frequently.
Do not allow pitch to accumulate on the saw table, blade
guides, or thrust bearings. Clean them with gum and pitch
remover.
Apply a thin coat of automobile type wax to the saw tables
top so the wood slides easily while cutting.
Do not, at any time, let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., c
ome
in contact
with plastic parts.They contain chemicals that can damage,
weaken or destroy plastic.
To prevent accidental starting that could cause possible
serious personal injury, turn off the saw, remove the switch
key and unplug the saw before working on the band saw.
Pitch and sawdust accumulates on tires and needs to be
removed with a fine wire brush or a piece of wood. Do not
use a sharp knife or any kind of solvent.
Open front cover and remove saw blade. Refer to section
on Installing and Adjusting the Blade.
Pry the worn tire way from the wheel carefully.
Stretch the new tire around the wheel.
Replace the saw blade and close the front cover.
TIRE (47)
Cleaning tires:
Replacing tires:
The light from the laser beam allows you to locate precisely
the exact location on the workpiece to be cut. (Fig 20)
To start work with the laser beam the first time,
Turn off Band Saw and then remove switch key.
Check to make sure the 2 Button Cells provided have
already been assembled into the Button Cell Protection
Tube (61) that is located inside the Laser Frame. (see Fig 21)
Press Laser On/Off Switch (60) to turn the Laser on.
The Laser beam should be aligned before being used for the
first time.
Turn on the Laser.
Place a pencil line mark as the target location to be cut
on the workpiece.
Press the On/Off Knob to switch on the laser beam and
let the laser line directly over the centre of the pencil
mark on the workpiece.
Switch On the Band Saw to cut the required workpiece.
MAINTENANCE
OPERATION
Page 13

Page 14
Change batteries of Laser (Fig. 21 )
Turn Off the Band Saw and switch off the laser beam.
Open the Laser Switch Box Cover by using Philip Head
Screw Driver to loosen that M3 Tappping Screw (59)
(see Fig. 20)
Replace the 2x Button Cell (AG13 or LR44 or SR44)
into the Button Cell Protection Tube (61). (see Fig. 21)
Close the Laser Switch Box Cover (58) and tighten the
M3 Tapping Screw (59). (see Fig. 20)
Switch on the laser beam and turn on the Band Saw for
cut operation.
Use only correct batteries Button Cell. (see Fig. 21)
MOTOR / ELECTRICAL
BRUSHES (Fig. 17)
To prevent accidental starting that could cause possible
serious personal injury, turn off the saw, and unplug thesaw
before working on the band saw.
Remove the screw (48) and washer (20), then pull the
brush (46) off.
Place the new brush in the groove with the plastic tabs
under the saw housing.
Retighten using the washer and screw.
WARNING:
WARNING:
BLADE GUIDES (Fig. 12)
Blade guides may become rounded and worn during use.
Remove the blade guides and file or grind flat.
Replace blade guides when filing or grinding has worn
them down and they can no longer be properly secured in
place.
WARNING:
WARNING:
Frequently vacuum or blow out sawdust from the motor.
If the power cord is worn, cut or damaged in any way, have
it replaced immediately by a qualified service technician.
Failure to do so could result in serious personal injury.
To avoid fire or electrocution, reassemble electric parts
with only identical Ryobi replacement parts.Reassemble
exactly as originally assembled.
There is a brush (46) located inside the saw housing, next
to the lower wheel( 29). It helps to protect the tire(47) and
wheel by brushing off saw dust. As the brush becomes
worn out, it will need to be adjusted or replaced.
WARNING:
DRIVE BELT (Fig. 18&19)
To prevent accidental starting that could cause possible
serious personal injury, turn off the saw, and unplug the
saw before working on the band saw.
Due to wear or breakage,the drive belt may need to be
replaced. The drive belt (53) is located behind the lower
wheel (50) of the band saw.
Remove the saw blade and set it aside. See section on
installing and Adjusting the Blade.
Pull the lower wheel away from the saw housing.
Remove the worn drive belt.
Place new drive belt on the pulley. As you slide the pulley
shaft (51) back into the hole in the saw housing, place
the drive belt over the motor pulley (52)
Replace the nut and washer on the pulley shaft and
retighten.
Replace saw blade.
Check thrust bearings and blade guides.
MAINTENACE

NOTE
Page 15

RYOBI TECHNOLOGIES AUSTRALIA PTY. LTD.
GUARANTEE
RYOBI TECHNOLOGIES AUSTRALIA PTY. LTD.
A.B.N. 98 002 277 509
SYDNEY: 359-361 Horsley Road, Milperra, N.S.W. 2214.
Contact during normal business hours.
Tel: [phone] - Fax: [phone] - www.ryobi.com.au
RYOBI NEW ZEALAND PTY. LTD.
AUCKLAND: 27 Clemow Drive, Mt Wellington, N.Z.
Tel: [phone] - Free Call: 0800 279 624 - Fax: [phone] - www.ryobi.co.nz
Contact during normal business hours.
Subject to the guarantee condition below, this Ryobi tool
(hereinafter called “the product”) is guaranteed by Ryobi
(hereinafter called “the Company”) to be free from
defects in material or workmanship for a period of 24
months from the date of original purchase covering
both parts and labour. Under the terms of this
guarantee, the replacement shall be the opinion of
the Company or its authorised agent. Should service
become necessary during the warranty period,
the owner should contact the RYOBI HELPLINE
1300 361505, or the Ryobi retailer from where the
product was purchased.In order to obtain guarantee
service, the owner must present the sales docket and
Guarantee Certicate to conrm date of purchase. This
product is sold by the dealer or agent as principal and
the dealer has no authority from the Company to give
any additional guarantee on the Companyʼs behalf
except as herein contained or herein referred to.
Guarantee Conditions
This guarantee only applies provided that the Product
has been used in accordance with the manufacturerʼs
recommendations under normal use and reasonable
care (in the opinion of the Company) and such
guarantee does not cover damage, malfunction or
failure resulting from misuse, neglect, abuse, or
used for a purpose for which it was not designed
or is not suited and no repairs, alterations or
modications have been attempted by other than
an Authorised Service Agent. This guarantee will not
apply if the tool is damaged by accident or if repairs
arise from normal wear and tear.
The Company accepts no additional liability pursuant to
this guarantee for the costs of travelling or
transportation of the Product or parts to and from the
service dealer or agent - such costs are not included
in this guarantee.
Certain legislation, including the Trade Practices Act,
1974 (as amended) and other state and territorial laws
give rights to the buyer and impose liability on the seller
in certain circumstances. Nothing herein shall have the
effect of excluding, restricting or modifying any
condition, guarantee, right or liability imposed, to the
extent only that such exclusion, restriction or
modication would render any term herein void.
BRISBANE: All enquiries Tel : [phone]
TOWNSVILLE: All enquiries Tel : [phone]
MELBOURNE: 960 Stud Road, Rowville,Vic. 3178
Tel : [phone]
HOBART: All enquiries Tel : [phone]
ADELAIDE: All enquiries Tel : [phone]
PERTH:
33-35 Sorbonne Cres., Canning Vale,W.A. 6155.
Tel : [phone]
Purchased From
Address Of Dealer
Date Model No Serial No
This Guarantee Form Should Be Retained By The Customer At All Times
For your record and to assist in establishing date of purchase (necessary for in-guarantee service)
please keep your purchase docket and this form completed with the following particulars.
Present This Form With Your Purchase Docket When Guarantee Service Is Required.