Ryobi RJ165VK Quick setup guide

RYOBI
VARIABLE SPEED
RECIPROCATING SAW
MODEL NO. RJ165V
REPAIR SHEET

RYOBI RECIPROCATING SAW – MODEL NUMBER RJ165V
2
11 pt
55
32
54
59
60
61
62
58
56
53
33
32
52
51
50
48
47
46
45
44
27
41
22
40
40
43
42
30
31
32
33
34
35
36
39
28
26 25
27
24
22
23 21 20
19 18
29
39 38
14
1
1
3
12
8
7
9
16
3
10
11
13
2
3
15
17
4
65
37
49
57

RYOBI RECIPROCATING SAW – MODEL NUMBER RJ165V
3
* Standard Hardware Item – May Be Purchased Locally
The model number will be found on a plate attached to the motor housing. Always mention the model
number in all correspondence regarding your RECIPROCATING SAW or when ordering repair parts.
WARNING: Improper repair of a double insulated tool can result in damage to the double insulation
system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of
your tool requires safety testing and should only be performed by a Ryobi Authorized Service
Center. For the service center nearest you call 1-800-525-2579.
PARTS LIST
KEY PART
NO. NUMBER DESCRIPTION QTY.
1 200682001 HANDLE ASSEMBLY................ 1
2 516933001 LEFT LIVE INDICATOR LENS ... 1
3 660208052 * SCREW (M4 x 16 mm)............ 11
4 290061150 RECEPTACLE
& WIRE ASSEMBLY.................. 1
5 700003001 SHRINK TUBE .......................... 1
6 770318131 BLACK LEAD ............................ 1
7 290251013 LIVE INDICATOR....................... 1
8 7628601 SWITCH .................................... 1
9 280013189 CIRCUIT BOAD ASSEMBLY..... 1
10 5950101 CORD CLAMP .......................... 1
11 730372009 POWER CORD ......................... 1
12 690331001 TERMINAL BLOCK................... 1
13 5927402 BEND RELIEF ........................... 1
14 516934001 RIGHT LIVE INDICATOR LENS.. 1
15 290069077 BRUSH ASSEMBLY ................... 2
16 516932001 TRIGGER .................................. 1
17 560199002 TERMINAL SLEEVE .................. 2
18 516929001 MOTOR HOUSING ................... 1
19 741199001 FIELD ........................................ 1
20 660156002 * SCREW (M4 x 50 mm).............. 2
21 516935001 BAFFLE..................................... 1
22 200698001 ARMATURE ASSEMBLY
(INC. KEY NOS. 23-26)............. 1
23 6814104 BALL BEARING (608ZZ) ........... 2
24 6939601 C-RING ..................................... 1
25 6950301 BEARING COVER..................... 1
26 6939501 BALL BEARING (6001ZZ) ......... 2
27 660228012 * SCREW (M3 x 8 mm)................ 4
28 301232006 RELEASE LEVER ASSEMBLY.... 1
29 6950201 TORSION SPRING.................... 1
30 561990001 RUBBER BOOT ........................ 1
31 632394001 GUIDE PLATE ..................................1
32 670030004 SPRING WASHER .................. 12
KEY PART
NO. NUMBER DESCRIPTION QTY.
33 6621202 * SCREW (M4 x 10 mm).............. 6
34 300216034 SHOE ASSEMBLY ................... 1
35 690347002 WOOD CUTTING BLADE (6 in.)... 1
36 690348003 METAL CUTTING BLADE (4 in.) ..1
37 9066701 GEAR CASE SEAL.................... 1
38 6453501 GEAR CASE.............................. 1
39 680863003 SPRING WASHER .................... 4
40 660259008 * SCREW (M4.5 x 35 mm)........... 4
41 6940401 GEAR SHAFT............................ 1
42 6833409 PIN ............................................ 1
43 660169060 * SCREW (M6 x 14 mm).............. 1
44 6839502 SHAFT MOUNTING PLATE ...... 1
45 660213019 * SCREW (M4 x 16 mm).............. 3
46 3036203 GEAR & PIN ASSEMBLY .......... 1
47 6829601 NEEDLE BEARING ................... 1
48 6770401 RETAINING RING...................... 1
49 6934501 YOKE PLATE............................. 1
50 300003101 OUTPUT SHAFT ASSEMBLY ... 1
51 610730001 GUIDING BLOCK...................... 1
52 6934201 COVER PLATE .......................... 1
53 5682601 RUBBER SEAL ......................... 1
54 516928001 GEAR CASE COVER ................ 1
55 660165007 * SCREW (M4 x 18 mm).............. 6
56 6934901 COVER PLATE .......................... 1
57 6935601 GUIDING BLOCK...................... 1
58 902176001 FOAM SEAL.............................. 2
59 902175001 FOAM SEAL.............................. 2
60 940114212 DATA LABEL ............................. 1
61 940114213 LOGO LABEL............................ 1
62 940114214 CORD TAG LABEL.................... 1
987000321 OPERATOR’S MANUAL
03-21-08
(REV:00)

RYOBI RECIPROCATING SAW – MODEL NUMBER RJ165V
4
WIRING DIAGRAM
MOTOR
TERMINAL
BLOCK
WHITE
WHITE
BLACK
BLACK
BLACK
BLACK
POWER CORD
BLACK
LIVE TOOL
INDICATOR
BRUSH
ASSEMBLY
PCB
ASSEMBLY
PCB
ASSEMBLY
RED
RED
RED
RED
SWITCH