RYTEC DG1215 Operating instructions

[Revision: April 15, 1998, 0-215-007, ©Rytec Corporation]
Digital
Gateway
Installation &
Owners Manual
Model DG1215
®

TABLE OF CONTENTS
PAG E
HOW TO USE MANUAL......................................................................... 1
INTRODUCTION .................................................................................... 2
EXPLANATION OF DIGITAL GATEWAY CONTROLS
TERMINAL STRIP .................................................................................... 3
INPUT STATUS LEDS .............................................................................. 3
PUSHBUTTONS
Open Jog/Reset ......................................................................................... 3
Close Jog ................................................................................................... 3
UP Arrow/DOWN Arrow ............................................................................ 3
Other Pushbuttons ................................................................................... 3
DISPLAY/COUNTER ................................................................................ 3
DISPLAY MESSAGE EXPLANATION ..................................................... 3
INPUTS TO THE DIGITAL GATEWAY ................................................... 4
LIMIT SWITCHES—TERMINALS 8 AND 9 ............................................. 4
Open (LSO) ................................................................................................ 4
Close (LSC) ................................................................................................ 4
PB1 (PUSHBUTTON)—TERMINAL 11 ................................................... 4
ALTERNATE ACTION INPUTS (A/A MOMENTARY
CONTACT ACTIVATORS)—TERMINAL 12 ..................................... 4
AUTO INPUTS (MAINTAINED CONTACT
ACTIVATORS)—TERMINAL 14 ....................................................... 4
PHOTOEYE—TERMINAL 15 ................................................................... 5
REVERSING EDGE—TERMINAL 17 ...................................................... 5
OLR (OVERLOAD RELAY)—TERMINAL 18 ........................................... 5
OPEN—TERMINAL 20 ............................................................................. 5
CLOSE—TERMINAL 21 .......................................................................... 5
STOP/RESET—TERMINAL 23 ................................................................ 5
PROGRAM 2—TERMINAL 24 ................................................................. 5
PROGRAM 3—TERMINAL 26 ................................................................. 6
LSB (BREAKAWAY KILL SWITCH)—
TERMINAL 27 ................................................................................... 6

LOOP—TERMINAL 29, THREE TERMINAL PLUG ................................ 6
PRIORITY OF INPUTS ............................................................................. 6
TIMERS.................................................................................................. 7
OPEN BACKUP TIMER ............................................................................ 7
CLOSE BACKUP TIMER .......................................................................... 7
ALTERNATE ACTION (A/A) CLOSE DELAY TIMER............................... 7
AUTO CLOSE DELAY TIMER .................................................................. 8
SETTING THE TIMERS .......................................................................... 8
START-UP PROCEDURES .................................................................... 8
ALARM CONDITIONS
COnnECt, MISSING CONNECTIONS ..................................................... 9
OP = 0, OPEN TIME EXCEEDED ............................................................ 9
CL = 0, CLOSE TIME EXCEEDED .......................................................... 9
AJAr, BREAKAWAY KILL SWITCH ......................................................... 10
OLr, OVERLOAD RELAY ......................................................................... 10
EdGE, REVERSING EDGE ..................................................................... 10
NON-ALARM CONDITIONS
HELLO, SAFE START-UP ........................................................................ 11
EdGE, REVERSING EDGE TRIPPED ..................................................... 11
LOC, IDLE STATE .................................................................................... 11
POWER .................................................................................................. 12
OUTPUTS .............................................................................................. 12
REPLACEMENT .................................................................................... 12
TROUBLESHOOTING ........................................................................... 12
OPTIONAL PROGRAMS....................................................................... 13
PROGRAM 1, OUTPUT 7 ........................................................................ 13
Door Not Closed ....................................................................................... 13
Door Open ................................................................................................. 13
Delay to Close ........................................................................................... 13
PROGRAM 2, INPUT 24 .......................................................................... 13
LOC Condition .......................................................................................... 13
MAN-AUTO Selector Switch ..................................................................... 13
PAG E

MAN-AUTO Selector Switch with
Open and Close Inactive in Auto .................................................... 13
Passage Entry—Timed ............................................................................. 13
Passage Entry—Position ......................................................................... 14
PROGRAM 3, INPUT 26 .......................................................................... 14
Photoeye AC .............................................................................................. 14
Passage Limit Switch, LSP ...................................................................... 14
PROGRAM 4, PROGRAMMABLE OPTIONS ......................................... 14
Close Jog ................................................................................................... 14
Open Jog ................................................................................................... 14
Reverse Delay ............................................................................................ 14
Loop Call Delay ......................................................................................... 14
PROGRAM 5, REVERSE INPUT LOGIC ................................................ 14
PROGRAM 6 ............................................................................................ 14
SETTING THE PROGRAM OPTIONS ..................................................... 15
REPLACING MODELS DG1000 AND DG1100 WITH DG1215 .............. 16
PAG E

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1
HOW TO USE MANUAL
Throughout this manual, the following key words are
used to alert the reader of potential hazardous situa-
tions, or situations where additional information for
successfully performing the procedure is presented:
WARNING is used to indicate the potential
for personal injury, if the procedure is not
performed as described.
CAUTION is used to indicate the potential
for damage to the product or property dam-
age, if the procedure is not followed as de-
scribed.
IMPORTANT: IMPORTANT is also used to re-
lay information CRITICAL to the
successful completion of the pro-
cedure.
NOTE: NOTE is used to provide additional infor-
mation to aid in the performance of the pro-
cedure, or operation of the door, but not
necessarily safety related.
HOW TO USE MANUAL

2
INTRODUCTION
The DG1215 is a direct replacement for Rytec’s®
Digital Gateway®model DG1000 and DG1100. (See
REPLACING MODELS DG1000 AND DG1100 WITH
MODEL DG1215 on page 16 for replacement proce-
dures.) It provides connections for multiple activators,
close delay timers, back-up timers, and status indica-
tors. (See Figure 1 for an overview of the Digital
Gateway controls.)
INTRODUCTION
HELLO
OPEN Backup Timer
Digital Display:
Shows Cycles, Timer Settings,
Alarm Conditions and Door Setting CLOSE Backup Timer
UP Arrow
Display Message Explanation
A/A
Close
Delay
Timer
Auto
Close
Delay
Timer
DOWN
Arrow
Input Connection Information
Status LEDs:
Light is ON When Remote
Contact Has Been Activated
A0500030
OPEN
Jog Button
CLOSE
Jog Button
Auto Close
Switch
Figure 1
Digital Gateway®is a registered trademark of Control Associates & Mfg., Inc.

3
EXPLANATION OF DIGITAL GATEWAY
CONTROLS
TERMINAL STRIP
The Digital Gateway has plug-in terminal strips along
the left side of the unit. The power, output, and input
connections to the Digital Gateway are made through
this terminal strip. The terminal strip is factory-wired to
a larger terminal strip in the control box. The larger
strip is used for the external connections.
INPUT STATUS LEDS
These lights will show the status of the activator,
safety device or other input connected to the control-
ler. The light will be on if the input has been activated.
(See Figure 2 for an example of an LED.)
If the input requires a normally open (N.O.) con-
tact: The LED will light when the contact closes.
If the input requires a normally closed (N.C.)
contact: The LED will light when the contact opens.
In an alarm condition: The LED connected to the
input causing the problem will blink.
0000000
Indicates the Door Is on
the "Open" Limit Switch
A0500029
Figure 2
PUSHBUTTONS
OPEN JOG/RESET: This pushbutton jogs the door
open. It is also the reset for alarm conditions once the
fault causing the alarm has been corrected. It is not
operational when the door is being controlled by any
activator. The open jog/reset button will operate while
the Digital Gateway is in the AJAr or EdGE alarm
condition. (See Figure 1.)
CLOSE JOG: This pushbutton jogs the door closed. It
is not operational when the door is being controlled by
any activator. The close jog button will operate while
the Digital Gateway is in the AJAr or EdGE alarm
condition. (See Figure 1.)
UP ARROW/DOWN ARROW: In the normal operating
mode these pushbuttons are used to set the timers.
The up arrow will increase the setting. The down arrow
will decrease the setting. In the program mode the
arrows are used to set various program options. (See
Figure 1.)
OTHER PUSHBUTTONS: The remaining buttons
include:
•OPEN BACKUP TIME
•CLOSE BACKUP TIME
•A/A CLOSE DELAY OPTION
•AA CLOSE DELAY/SET
•AUTO CLOSE DELAY/SELECT
These pushbuttons are used to turn on various timers
and set various program options. (See TIMERS on
page 7 and OPTIONAL PROGRAMS on page 13 for
additional information.) (See Figure 1.)
DISPLAY/COUNTER
The 7-digit display shows timer settings, alarm condi-
tions, door functions, program settings and the number
of door cycles. The count displayed on the counter is
permanent even with the loss of power. (See Figure 1.)
DISPLAY MESSAGE EXPLANATION
The front of the Digital Gateway gives an explanation
of the various display messages. It also lists actions
required to solve the problems indicated by the Digital
Gateway display. (See Figure 1.)
EXPLANATION OF DIGITAL GATEWAY CONTROLS

4
INPUTS TO THE DIGITAL GATEWAY
A0500029
Inputs
Figure 3
NOTE: All DC inputs should be contact closure or
NPN open collector only. RC networks,
MOV's or noise suppression devices allow-
ing leakage current may cause the inputs
to become active and should be removed.
All inputs operate at 12 vdc which is sup-
plied internally.The ground side of 12 vdc,
provided at terminal 10 (COM) on the Digi-
tal Gateway, is connected to one side of
the input contact (limit switch, activator,
etc). The other side is connected to the
proper input.Terminals 10,13,16,19, 22, 25,
and 28 are all the same.
LIMIT SWITCHES—TERMINALS 8 AND 9 (N.O.
CONTACT)
Once the door has started, it will move until it is shut
off by one of the limit switches or a backup timer.
Open (LSO)
The LSO LED will be on when the door has reached
the full open position.
Close (LSC)
The LSC LED will be on when the door has reached
the full close position.
PB1 (PUSHBUTTON)—TERMINAL 11 (N.O.
CONTACT)
The pushbutton on the control box is connected here.
Pushing the button (a momentary connection) while
the door is closed, closing or stopped between limits
will open the door. Pushing the button while the door is
in the full open position will close the door.
The PB1 input can be converted to automatic closing.
Refer to the section on setting the timers.
The PB1 input works the same as the A/A input
described in the following.
ALTERNATE ACTION INPUTS (A/A MOMENTARY
CONTACT ACTIVATORS)—TERMINAL 12 (N.O.
CONTACT)
A momentary connection while the door is closed,
closing or stopped between limits will open the door. A
momentary connection while the door is in the full
open position will close the door.
The A/A input can be converted to automatic closing.
Refer to the section on setting the timers.
Typical activators include pull cords, pushbuttons, or
radio controls.
This input works the same as the PB1 input as de-
scribed above.
AUTO INPUTS (MAINTAINED CONTACT
ACTIVATORS)—TERMINAL 14 (N.O. CONTACT)
A maintained connection while the door is closed,
closing or stopped between limits will open the door.
The door will remain open as long as the connection is
present. When the connection is removed the Auto
Close delay timer (dEL) will count down and close the
door.
The Auto Close delay timer will reset if another main-
tained connection is made while the timer is timing out.
If you require no closing delay set the timer to 0.
Typical activators include floor loops and motion
detectors.
INPUTS TO THE DIGITAL GATEWAY