S.D.P. EZ Hauler 2500 Reference guide

EZ Hauler 2500
Training & Procedure Manual

Load Capacity
• One of the most
important considerations
when operating this
machine is the Load
Capacity of the EZ Hauler
2500’s boom. The
2500’s boom. The
maximum weight capacity
of the EZ Hauler 2500 is
2500 lbs.
• The load capacity of the
boom depends upon two
considerations: How far
the boom is extended,
and its angle of elevation.

EZ Hauler 2500 Safety
• While the EZ Hauler 2500 is smaller than
a line truck, its function is the same and all
safety precautions that would apply to a
line truck also apply to the EZ Hauler
line truck also apply to the EZ Hauler
2500. The EZ Hauler 2500 is a powerful
machine that should be operated with
respect & caution. Misuse or
carelessness can result in serious injury,
property damage or death.

• Hard hats and
protective gear must
be worn by all
personnel when using
the EZ Hauler 2500.
the EZ Hauler 2500.

• The capacity of the EZ Hauler
2500 is rated at 2500 pounds
which means that the most the
boom will ever safely lift is
2500 pounds. Refer to the
load capacity chart or on the
machine itself for more specific
indications of the mini-derrick’s
capacity.
• Properly use all outriggers
whenever the boom is in use.
The EZ Hauler 2500s boom
must never be operated
without the outriggers being
properly set.

Safety Guidelines
• Before operating any heavy machine, it is important to learn its
safety rules. All of your existing in-house safety precautions must
be followed as well as the precautions listed in this manual.
• The EZ Hauler 2500 is not totally electrically insulated. Be sure to
follow your company’s safety procedures to protect against
follow your company’s safety procedures to protect against
electrocution.
• The EZ Hauler 2500 is not designed to carry passengers. Never
ride on the machine.
• Operators must be properly trained before operating any part of the
EZ Hauler 2500. Properly set the outriggers whenever the boom is
in use.

Safety Guidelines
• Operate the EZ Hauler 2500 in a well-ventilated area only. The
engine emits exhaust gases, which can cause sickness and death.
• The EZ Hauler 2500’s controls react to input rapidly. Know the
location and function of all controls before starting the machine.
• The EZ Hauler 2500 may shut be shut down in an emergency by
releasing all drive controls and turning the ignition switch to the “off”
position.
• Take care that the EZ Hauler 2500 is properly secured on its trailer
before transporting it.

Pre-trip Inspection
• Before each day’s operation,
the EZ Hauler 2500 must be
inspected by the operator.
• Do a visual inspection to check
for lose, worn, missing or
broken parts such as bolts,
broken parts such as bolts,
nuts, wires & retaining pins.
• A. Check hydraulic hoses for
cuts, wear, loose connections.
• B. Check engine and
hydraulic system.

Pre-trip Inspection
• Check all tires on the
EZ Hauler 2500 trailer
EZ Hauler 2500 trailer
for wear & proper
inflation.

Pre-trip Inspection
• Test all turn signal,
parking and brake
lights by turning them
on. Be sure to test
the braking action on
the braking action on
the trailer before
traveling to the work
site.

Pre-trip Inspection
• Check to make sure that
EZ Hauler 2500 is
properly secured to the
trailer.
• Look inside the trailer
toolbox & make sure it
contains all tools &
equipment necessary for
operating the EZ Hauler
2500.

Pre-trip Inspection
• Turn on the remote
control & check the
function of all
controls.

Pre-trip Inspection
• Inspect the lift line
and hook for signs of
wear or damage.
Replace any worn or
damages parts before
damages parts before
using the EZ Hauler
2500.

EZ Hauler 2500 Controls
Controls ITEMS ON THE CONTROL PANEL
Drive controls
Engine RPM/hour meter
Oil pressure gauge
• Picture may not accurately
represent your machine.
Oil pressure gauge
Water temperature gauge
Fuel level gauge
Hydraulic Pressure Gauge (psi)
Indicator lights (heat-chg.-oil-water)
Ignition switch (heat-off-on-start)
Identification decals
Engine speed control (throttle)

Remote Control Basic Operation
A. Turn E-stop counter-
clockwise to turn on remote
and press to shut off remote.
B. Operation switch must be in
crane position (drive is non-
functional) to operate boom.
functional) to operate boom.
C. Auger switch is non-
functional on the EZ Hauler
2500.
C B A

Driving the EZ Hauler 2500
The EZ Hauler 2500 does not require its full engine power when
moving. Set the engine speed relatively low when driving the unit,
reserving the higher engine speeds for powering hydraulic
accessories.
WARNING: The EZ Hauler 2500 should only be driven with the tracks
fully extended.

Unloading the EZ Hauler 2500
• Caution: While unloading
the EZ Hauler 2500,
always have the trailer
hitched to a truck and the
boom in its lowest
position.
position.
• Note: If the EZ Hauler 2500
engine is not started, start it
and let it warm up for 5
minutes. This procedure
applies to the wheeled unit
also.

NOTE: The EZ Hauler 2500 is secured for transport at the front
and back of the trailer.

Moving the EZ Hauler 2500
Through a small opening.
• One of the advantages of the EZ
Hauler 2500 is that it is small enough
to operate in areas which are too
confined to use a line truck.
• A standard gate opening is 36 inches
wide. The tracks can be retracted to
make movement through a gate quick
and easy.
• Once through the gate the tracks
should be moved to full extension.

Moving the EZ Hauler 2500 With a
Load
Moving a pole:
Unit with manual outriggers.
• Use the boom to place the pole
evenly onto the two carrying
arms. Note that the EZ Hauler
2500 has carrying arm
brackets on either side.
brackets on either side.
Secure the pole with the
straps, which are stored in the
trailer toolbox.
• Since a pole is much longer
than the wheelbase of the EZ
Hauler 2500, there are
additional considerations to
take into account when
carrying a pole.