Saeco RUBINO 200 Installation guide

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TYPE: SG200E
Hot beverage vending Machine
RUBINO 200
RUBINO 200 T.T.T.
Model:
ESPRESSO
OPERAOPERA OPERAOPERA
OPERATION AND MAINTENANCETION AND MAINTENANCE
TION AND MAINTENANCETION AND MAINTENANCE
TION AND MAINTENANCE
WARNING: This instruction manual is intended exclusively for specialized personnel.
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316
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RUBINO 200
RUBINO 200 T.T.T.
MAIN PARTS
1Brew group and coffee grinder
2Brewing hopper group
3Sugar and stirrer dispensing group
4CPU card
5Cup dispenser
6Payment system area
7POWER card
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316
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2
8Water circuit equipped with air-break
device
9Pump
10 Tray socket
11 Data plate
12 Data plate showing the minimum and
maximum water pressure
13 Water mains connection
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7 - PAYMENT SYSTEM
INSTALLATION .................... 24
7.1 Payment system installation on the
machine ............................................ 24
7.2 Payment system installation on the
cabinet............................................... 25
8 - PROGRAMMING AND
MAINTENANCE MENU ........ 26
8.1 Descriptionofprogrammingand
maintenancephasekeys 27
8.2 Programmingmenu 27
8.2.1 Enteringtheprogramming menu 27
8.2.2 Structureof the programmingmenu 35
8.2.3 Functionsoftheprogrammingmenu 35
8.3 Maintenancemenu 46
8.3.1 Access to the maintenance menu 46
8.3.2 Descriptionofmaintenancemenu
messages 48
8.4 Softwareupdating
(machinere-programming) 51
9 - MAINTENANCE AND
INACTIVITY ......................... 52
9.1 Cleaning andloading .......................... 52
9.1.1 Dailycleaning .................................... 52
9.1.2 Weeklycleaning ................................ 54
9.1.3 Productloading .................................. 55
9.2 Maintenance ...................................... 55
9.2.1 Scheduledandunscheduled
maintenance ...................................... 56
9.2.2 Brewgroupmaintenance.................... 56
9.3 Adjustments ...................................... 57
9.3.1 Doseandgrindingadjustment ............ 57
9.4 Cupreleasing devicecleaningand .....
adjustment ......................................... 58
9.5 Resin regeneration -wherethewater .
softnerisprovided .............................. 60
10 - INACTIVITY ......................... 61
11 - DISMANTLING .................... 61
12 - TROUBLESHOOTING GUIDE
FOR THE MOST COMMON
FAILURES OR ERRORS ........ 62
13 - VISUAL SIGNALS (LEDs) ..... 66
14 - INSTRUCTIONS FOR
END-OF-LIFE DISPOSAL
TREATMENT ........................ 69
TABLE OF CONTENTS
1 - INTRODUCTION TO THE
MANUAL ............................. 4
1.1 Foreword ............................................ 4
1.2 Symbols used.................................... 4
1.3 General instructions............... ........... 5
1.4 Operatorrequirements ....................... 7
2 - TECHNICAL SPECIFICATIONS 7
3 - SAFETY STANDARDS ............. 8
3.1 Foreword ............................................ 8
3.2 General safetyrules ........................... 8
4 - HANDLING AND STORAGE .. 9
4.1 Handling and transport ...................... 9
4.2 Storage ............................................ 9
4.3 Packaging ........................................ 10
5 - GENERAL TECHNICAL
DESCRIPTION ..................... 10
5.1 Permitted use .................................... 10
5.2 Versions and Models.......................... 10
5.3 Basicoperatingconcepts................... 10
6 - INSTALLATION .................... 13
6.1 Positioning ......................................... 13
6.2 Receipt .............................................. 14
6.3 Unpacking.......................................... 15
6.4 Watermainsconnection .................... 16
6.5 Electric mains connection.................. 16
6.6 Machinestart-up ................................ 17
6.7 Installation ......................................... 18
6.7.1 Cleaningandfilling of resin-based
watersoftener .................................... 18
6.7.2 Water circuit filling ............................. 19
6.7.3 Cleaning the parts in contact with
foodstuff ............................................. 20
6.8 Product loading .................................. 21
6.8.1 Containerloading ............................... 21
6.8.2 Labelinsertion ................................... 22
6.8.3 Cuploading........................................ 22
6.8.4 Stirrerloading ..................................... 23
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1 - INTRODUCTION TO
THE MANUAL
1.1 Foreword
Important
Thispublicationis anintegralpartof themachine
and should be read carefully in order to use it in
a correct way. Complying with safety
requirements is also essential
This manual contains the technical information
necessary to carry out the procedures of use,
cleaning, installation and maintenance of the
vending machine mod. RUBINO 200 correctly.
Always consult this publication before carrying
outany operation.
Manufacturer: Saeco International Group
Via Panigali, 39 - 40041 Gaggio Montano (BO).
This manual should be kept with care and go
with the machine throughout its operational life,
also in case of changes of ownership.
If this manual should be lost or worn out, it is
possible to require another copy to the
ManufacturerortoanAuthorizedService Centre.
Inthisevent,please indicatethedataontheplate
located on the back of the machine.
Alltheimagesinthis manualrefertotheRUBINO
200 model.
The data that refers to a single model is
indicated.
1.2 Symbols used
A number of symbols are used in this manual to
classify situations according to their degree of
danger,andthatrequiretechnicianswithdifferent
skills.
The symbol is integrated with a message
suggesting operating procedures or behaviours
andproviding usefulinformation concerningthe
machine performance.
Warning
This symbol indicates dangerous situations for
the users, supply operators and maintenance
technicians dealing with either the vending
machine or the product to be dispensed.
Important
This symbol indicates operations that keep the
machine in good working conditions, if properly
carried out.
Recommended solutions
Thissymbol indicatesthe proceduresthat make
the programming and/or maintenance
operations quicker.
User
This symbol indicates the machine user, who is
not authorized to clean or service the vending
machine.
Supply operator
Itis usedto indicateoperationsto beexclusively
carried out by personnel in charge of machine
supplyingand cleaning.
Maintenance is exclusive task of the
maintenance technician, and cannot be
performed by the supply operator.
Maintenance technician
This symbol is used to indicate operations to be
only performed by specialized maintenance
personnel.
The maintenance technician is the only person
authorized to keep the MAIN SWITCH
ACTIVATION KEY, which allows disabling the
safety system.
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• Itis thebuyer’sresponsibilityto ascertainthat
themachineoperators havebeentrained and
informed of all the indications and
specificationscontainedin thedocumentation
supplied. Even so, the operator should be
aware of the potential risks that exist while
operating the automatic vending machine.
• Operating reliability and the efficiency of the
machine performance are guaranteed only if
original spare parts are used.
• The user will be held entirely responsible for
any modifications made on the machine. All
the operations necessary to keep the
machine in good working order, before and
during use, are user’s duty.
• Altering and tampering with the machine
withoutprior consentofthe manufacturer, will
release the latter from any liability for any
damageor injuryresultingfrom, orconnected
to the above modifications.
• This manual reflects the state of the art of
the automatic vending machine at the
moment of the issue on the market. Possible
modifications, improvements or adjustments
that are made to machines that are
subsequently marketed, do not oblige the
SaecoInternational Groupeitherto intervene
on the previously supplied machine or
consider it and the relevant manual to be
defectiveor inadequate.
:Read
This symbol indicates that the user should read
theinstruction manualcarefullybefore operating
the machine.
1.3 General instructions
::
::
:Warning
Before using the vending machine, read this
manual carefully. A good knowledge of the
information and instructions contained in this
document is essential for a correct use of the
vending machine, in compliance with essential
safety requirements.
Warning
L’addetto al rifornimento non deve per alcun
motivo accedere a quelle parti del distributore
automatico le cui protezioni sono bloccate da
mezzi che richiedano un utensile per essere
liberati.
Forno reasonwhatsoever shouldthe personnel
in charge of the machine reach those parts of
the machine that are protected by guards
requiring special instruments for their removal.
Somemaintenance operations(tobe carriedout
solely by specialised technicians) expressly
require that certain safety devices be switched
off.
knowledge and absolute respect, from a
technical point of view, of the safety standards
and warnings contained in this manual, are
fundamental for installing, using and servicing
the machine under reduced risk conditions.
• Vending machineoperator isonlyallowed for
interventionsunderhis ownresponsibilityand
specialization.
The user should have a good knowledge of
all mechanisms of the machine, as far as he
is concerned.
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• However, the Saeco International Group,
whenever necessary and for valid reasons is
entitledto updateexisting manualsand send
tohiscustomers allupdatingsheetsthat have
to be kept with the original manual. Any
technical problems that may arise can easily
be solved by consulting this manual. For
further information, contact the dealer where
the machine was purchased, or one of the
authorized service centres.
When calling, please, provide the following
information:
- the data written on the data plate located on
the rear side of the vending machine (fig. 1)
- The program version in the microprocessor
(see adhesive label on the component
mounted on the CPU card) (ref.’1’, fig. 2).
- The card code and version, to be found on
the component side of the CPU card (ref.’2’,
fig. 2).
Warning
Itisabsolutely forbiddentotamperwith ormodify
the data plate.
The Saeco International Group declines all
responsibilityfor injuriesto peopleor damageto
things resulting from:
- incorrect installation
- inappropriate electrical and/or water
connection
- inadequate cleaning and maintenance
- unauthorized modification
- improper use of the vending machine
- non-original spare parts
• The Saeco International Group will not be
obligedin anycase toindemnifyany damage
caused as a result of the forced inactivity of
the machine due to failure.
• Installation and maintenance must be only
carried out by qualified technicians.
• Use only specific foodstuffs suitable for
vending machines.
• The automatic vending machine is not
suitablefor outsideinstallation. Themachine
must be installed in dry places, with
temperatures not below 1°C and it must not
beinstalled inplaceswhere cleaningis made
with water hoses (e.g. large kitchens, etc.).
• If at the time of installation, the usage
conditions are different from those
established or are subject to change over
time, please contact the manufacturer
immediately before using the machine.
Furthermore, always act in compliance with
national or local standards.
fig. 1
fig. 2
Data Plate
”1”
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410
537.8
759.5
1.4 Operators requirements
To guarantee safety, three different machine
users are to be distinguished, each having
specific characteristics:
User
Accesstothe insideof the machineis forbidden
to the user.
Supply operator
The safekeeping of the access key to the inside
of the machine is entrusted to the Supply
operatorby theMaintenanceTechnician.Hehas
the task of supplying the products, external
cleaning, activating and stopping the machine.
Warning
The Supply Operator is not authorized to carry
outoperations thatareindicated ascompetence
oftheMaintenance technicianinthis publication.
Maintenance technician
Is the only person authorized to carry out and
start programming procedures for adjusting,
setting up and upkeep the machine.
2 - TECHNICAL
SPECIFICATIONS
Weight 40 Kg
Overall dimensions See fig. 3
Power consumption see Data plate
(fig. 1)
Mainsvoltage: see Data plate
(fig. 1)
Electric voltage frequency. see Data plate
(fig. 1)
Power cord length 1,600 mm
Connection to water mains 3/8 gas type
Water system pressure: from 1.5 up to 8
bar (fig. 4)
A-Weighted sound
pressure level: lower than 70 db
fig. 3
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CUP DISPENSER
suitableforcups with70-71mmdia. andforcups
with 73 mm dia. through an adequate release
ring.
BOILER HEATING ELEMENTS
armoured types:
from 1,000 Watt for coffee boiler
CONTAINER CAPACITY
Coffee beans 2.0 Kg
Instant coffee 0.6 Kg (instead of tea)
Granularmilk 0.85 Kg
Chocolate 1.7 Kg (or 2.6)
Tea 2.0 Kg
Sugar 2.0 Kg
Cups 195
Stirrers 185
Important
To guarantee the correct functioning and
durability of the vending machine, follow the
indications below:
- room temperature: from +1°C to +40°C
- maximum humidity: 90% (without
condensation water)
3 - SAFETY
STANDARDS
3.1 Foreword
Incompliance withthe MachineDirective 98/37/
EEC,LowTensionDirective 73/23/EECand CE
Marking Directive 93/68/EEC, the Saeco
InternationalGroup hasdrawnup atechnicalfile
on RUBINO 200 vending machine at its plants,
acknowledging during the design phase the
regulationslistedinthe DeclarationofConformity
inside any vending machine.
3.2 General safety rules
Warning
- Before using the vending machine, read this
manual carefully.
- Installation and maintenance must only be
carried out by qualified technicians.
- For no reason whatsoever shall the operator
reach those parts of the machine that are
protected by guards requiring special
instruments for removal.
- Good knowledge and absolute respect, from
a technical point of view, of the safety
standards and danger warnings contained in
this manual, are imperative for installing,
using,servicing andmaintainingthe machine
in minimum minimum risk conditions.
Warning
Always disconnect the POWER CABLE before
servicing or cleaning the machine.
Under no circumstances neither service the
machine, nor remove safety guards before hot
parts have cooled down!
fig. 4
Data plate showing the minimum
and maximum water pressure
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- Operating reliability and the efficiency of the
machine performance are only guaranteed if
original spare parts are used.
- The automatic vending machine is not
suitablefor outsideinstallation. Themachine
must be installed in dry places, with
temperatures never below 1°C and it must
not be installed in places where cleaning is
made with water hoses (e.g. large kitchens,
etc).
- In order to guarantee the performance of the
machine,always keeptheautomatic vending
machine in perfect cleaning conditions.
- The Saeco International Group declines all
responsibilityfor injuriestopeople ordamage
to things as a consequence of:
- Use individual protection devices during
installation, testing and maintenance.
• incorrect installation
• inappropriate electrical and/or water
connection
• inadequate cleaning and maintenance
• unauthorized modification
• improper use of the vending machine
• non-original spare parts
Important
It is forbidden to:
- Tamper with or cut off the safety systems
installed on the vending machine;
- Use water jets to clean the machine.
Furthermore, always act in compliance with
national or local standards.
Warning
In case of failure or malfunctioning, contact
exclusively qualified CUSTOMER SERVICE
CENTER repairmen.
4- HANDLING AND
STORAGE
4.1 Handling and transport
Thetransport ofthe vendingmachine shouldbe
carried out by skilled personnel.
The vending machine is delivered on a pallet;
for handling purposes use a fork lift truck and
move it slowly in order to avoid any possible
overturning or dangerous oscillations.
Important
Avoid:
- lifting the vending machine with ropes or
presses;
- dragging the vending machine
- turning over or laying down the vending
machine during transport
- shaking the vending machine
Avoid the machine:
- being bumped into
- being overloaded with other parcels
- being exposed to rain, frost or heat sources
- being kept in damp places
4.2 Storage
In the event of storage, avoid any stacking of
several machines, keep them in a vertical
position, in dry places with temperatures not
below 1°C.
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4.3 Packaging
Thevending machineis protectedby cardboard
angles, by a transparent polypropylene film and
it is supplied in a box. The vending machine will
be delivered in a package, so as to ensure
protection against any mechanical and
environmentalagent.
Labelsare appliedon thepackaging, indicating:
- handle with care
- do not overturn
- protect from rain
- do not stack
- protect from heat sources
- not shock resistant
- machine type and serial number
Important
Oncethe transportisover,the packagingshould
be undamaged, which means it should not:
- show any crushed parts, sign of shocks,
bucklingor breaking
- show wet parts or signs that could lead to
suppose its exposure to rain, frost or heat
- show signs of tampering
5- GENERAL
TECHNICAL
DESCRIPTION
5.1 Permitted use
The vending machine is to be used exclusively
for the dispensing of beverages, prepared by
mixing foodstuffs with water (by brewing, as to
coffee).
To this purpose, use products that the
manufacturerhas declaredas beingsuitable for
vending in open containers. Beverages are
brewed in suitable plastic cups, which the
machine dispenses automatically. The stirrer
usedformixingsugaris automaticallydispensed.
Beverageshould bedrunkat onceand underno
circumstances can they be kept for subsequent
consumption.
5.2 Versions and models
Warning:
This manual refers to the top-of-the -range
model:itis thereforepossibleto finddescriptions
or explanations not relating to the machine you
have.
5.3 Basic operating concepts
During normal operation, the vending machine
is in standby mode. By introducing the amount
corresponding to the price displayed and by
pressing the key relevant to the desired
beverage,youwillstartthedispensingcycle.This
one basically consists of:
BEVERAGE SELECTION
The machine can dispense 8 beverages. A
beverage can be selected according to the
followingconditions:
• the vending machine has reached the set
temperature after start-up. Otherwise, once
a key is pressed, the display shows the
message ‘ PLEASE WAIT’.
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• theavailable creditissufficient orthevending
machine has been set in free mode. If this is
notthe case,the displayshows themessage
‘INSERT...’;
• there is no error condition that prevents
beverage brewing. If it is not the case the
display shows the error message
‘BEVERAGE...OUTOFSERVICE’alternated
toa ‘NOTAVAILABLE’message;
• the selected beverage has been enabled. If
this is not the case, the message ‘NOT
AVAILABLE’will bedisplayed;
• the selected beverage is not prevented.
Otherwise, before pressing the key, the
message ‘BEVERAGE ...’ alternated to a
‘NOTAVAILABLE’messageisdisplayed. After
pressing the key, the display shows ‘NOT
AVAILABLE’;
During hot beverage brewing:
- payment systems are disabled;
- the first line on the display shows the
programmable dispensing message (default
message is: ‘WAIT FOR PRODUCT’).
Beverage selection
If the vending machine has not been
programmedtofreely dispensebeveragesinsert
the required credit
Press the key corresponding to the beverage
requested. After beverage dispensing, the
message‘REMOVE CUP’isdisplayed.Take the
beverage from the dispensing outlet.
Warning
Not to burn your hand, wait for the signal -
‘REMOVE CUP’- before introducing your hand.
Donot openthe dispensingoutletdoor whilethe
VMis brewing.
In case of failures or product missing during the
brewingphase, thedisplayindicatesthe causes.
CUP, SUGAR AND STIRRER
DISPENSING
This is the first operation that the vending
machine activates (except for ‘without cup’
dispensing selection):
• thecup bracketmotoris activatedandmoves
under the cup chute. At the same time, it
operates the cup scrolls to separate the first
cup and let it drop into the special support
fork.
• The same motor draws the cup under the
sugar dispenser – there it stops for 2
seconds. In this way dispensing is enabled
and, where it is set or required, a stirrer is
dispensed. Finally, it sets the cup under the
beverage brewing nozzles.
• The stirrer dispensing is controlled through a
solenoid which actuates the stirrer ejector.
The stirrer is then dropped into the cup by
means of the proper chute.
When selecting a beverage, sugar is dosed
through a motor that activates the sugar hopper
screw.
INSTANT BEVERAGE BREWING
Thisprocesstakes placeafterdispensingof cup,
sugar and stirrer.
According to the type of beverage selected and
machine model, the following processes are
activated.
• If present, the motor mixer starts.
• theinstantproductsolenoidvalve(ref.’1'fig.5),
locatedon thecoffeeboiler,startsand allows
to fill the mixer with the preset amount of
water.The pump(ref.’2'fig.5)isthenactivated
and the preset amount of water dispensed,
underthe controlof anappropriate electronic
device (volumetric meter) (ref.’3' fig.5).
”1”
”2”
”3”
fig. 5
• thegearmotor oftheinstantproduct activates
the screw, dispensing the desired amount of
product into the mixer.
• oncethepre-set amountofwater andproduct
is dispensed, the mixer is disconnected.
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• the unit rotation gear motor activates, thus
moving the unit to the brewing position. The
coffee tablet is pressed simultaneously.
• the pump brewing the set quantity of water
activates,under thecontrol ofan appropriate
electronic device (volumetric meter) (ref. ‘3’
fig. 5).
• the brew group gear motor is restarted, and
goes back to the rest position. During this
movement the coffee tablet is ejected.
Thegrinder anddosingunit activationsequence
cantake placeinreverse order, accordingto the
program selected (see programming menu).
ESPRESSO COFFEE BREWING
This process takes place only after the
dispensing of cup, sugar and stirrer.
• the grinder (ref.1 fig.6) is activated until the
quantityof coffeeset onthe dosingunit (ref.2
fig.6) is reached
• theactivation of thedosing unitsolenoid (ref.
‘3’ fig. 6) causes the door to open and, as a
consequence,thecoffee isdispensedintothe
cup.
FRESH BREW WITH PRE-GROUND
COFFEE
- unlike the figure of the expresso coffee
brewing, the fresh brew coffee cycle with
preground coffee does neither imply the
activationofthecoffeegrindernor ofthedoser
soleoid. The gearmotor of the pre-ground
coffee, contained in the third instant product
container, activates the screw conveyor so
as to dispense the preset amount of product
into the brewing cup through the appropriate
channel.
- The group rotation gearmotor, which moves
the group in an advance brewing position as
regards to the one reached during the
expresso coffee brewing, is activated.As a
result, the compression of the coffee tablet
is lower so as to obtain a beverage which is
noticeably less full-bodied as regards to
expresso coffee.
- Thecycle endsasdescribed aboveinthetwo
final phases of the expresso coffee brewing.
FRESH BREW WITH COFFEE BEANS
- As for the expresso coffee brewing, the
brewing cup is filled through the activation of
the coffee grinder and, then, of the doser
solenoid.
- The group rotation gearmotor, which moves
the group in an advance brewing position as
regards to the one reached during the
expresso coffee brewing, is activated.As a
result, the compression of the coffee tablet
is lower so as to obtain a beverage which is
noticeably less full-bodied as regards to
expresso coffee.
- Thecycle endsasdescribed aboveinthetwo
final phases of the expresso coffee brewing.
EXPRESSO WITH PRE-GROUND COFFEE
- Asshownfor thebrewingof freshbrewcoffee
with pre-ground coffee, the expresso coffee
cycle with pre-ground coffee does neither
imply the activation of the coffee grinder nor
of the doser soleoid. The gearmotor of the
pre-ground coffee, contained in the third
instantproductcontainer,activates thescrew
conveyor so as to dispense the preset
amount of product into the brewing cup
through the appropriate channel.
- the group rotation gearmotor, which moves
the group to the brewing position and
simultaneouslycompresses thecoffeetablet,
is activated.
- the pump is activated and dispenses the
preset quantity of water under the control of
an appropriate electronic device (volumetric
counter) (ref. ”3” fig. 5).
TheBrewGroupgearmotoris activatedagain,
and goes back to the rest position. During
this movement the coffee tablet is ejected.
fig. 6
”1” ”3”
”2
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66
6--
--
- INSTALLATION
6.1 Positioning
Warning
The vending machine cannot be installed in
external areas, avoid placing it in areas where
the temperature is less than 1°C or more than
40°C and in particularly humid or dusty areas
and it should not be installed in places subject
to explosion or fire hazards, or where cleaning
isdone withwater jets.
- If positioned near a wall, there must be a
minimum distance of at least 5 cm from the
wall(fig. 7), soas toallow regularventilation.
Under no circumstances cover the vending
machine with cloths or similar.
fig.7
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6.2 Receipt
Uponreceipt ofthe automaticvending machine,
it is necessary to check it has not suffered
damage during transport. If damage of any kind
is noticed, immediately place a claim with the
forwarder.
An envelope is supplied with the vending
machine, called ‘CUSTOMER KIT’. It contains
the objects shown in Fig. 10.
- Instruction manual.
- Powder tank plates and prices in
euro.
- Push-button panel selection plates.
- Instruction plates.
- Wiring and hydraulic diagram.
- Power cord.
- Safety switch key
(Technical engineer).
- Declaration of conformity
- Whenpositioningthevendingmachine, check
its levelling by means of the adjustable feet
already fitted under the vending housing (fig.
8)or underthe cabinet(fig. 9)Make surethat
the vending machine does not have an
inclination exceeding 2 degrees.
The Saeco International Group declines all
responsibility for troubles due to the failure in
observing the assembly rules.
If installation takes place in safety evacuation
corridors, make sure that the machine with the
door open assure sufficient space for people to
pass by (fig. 7).
In order to avoid the floor from getting dirty as a
result of accidental spillage of products, place a
sufficiently wide protection to cover the working
area under the vending machine.
fig.8
fig. 9
fig. 10
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fig.11
fig.12
6.3 Unpacking
- Freethe vendingmachine fromthe package.
- Remove the vending machine from the
transportpallet. Unlooseits fasteningscrews
(fig. 11).
- Remove the key from the beverage
dispensing outlet (fig. 12).
Open the door of the vending machine and
removethe adhesivetape fromthe components
concerned.
- Remove polystyrene securing internal
components (fig. 13)
Warning:
The packing material must not be accessible to
unauthorized people, as it is a potential source
of danger. For the disposal please contact
qualified companies.
fig.13
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- connectthetapto thevendingmachine,using
a copper or nylon hose, suitable for foodstuff
and resistant to the supply pressure. Should
a flexible hose be used, it is necessary to
assemble the reinforcement bearing inside,
supplied with the machine.
- Use a 3/8 gas-type connection.
6.5 Power supply connection
Warning
TheMaintenanceTechnician,who isresponsible
for the vending machine installation, must
ensure that:
- the electric system complies with current
regulations on safety;
- the mains voltage corresponds to that
indicated on the data plate.
If in doubt, do not proceed with the installation
but ask skilled personnel, qualified to carry out
these tasks, to carefully check the system.
- The machine is equipped with power cord
(fig.16)
6.4 Water system connection
Before connecting the vending machine to the
water mains, make sure that the water is:
- drinkable, if necessary by means of a test
laboratorycertification
- has a pressure ranging between 1.5 and 8
bar, otherwise use a pump or a water
pressure reducer accordingly.
- if not already fitted, install a tap in an
accessible position, so as to separate the
equipment from the water mains, should it
be necessary (fig. 14).
- let some water flow out of the tap in order to
eliminatepossibletraces ofimpuritiesand dirt
(fig.15).
fig.14
fig.15
fig.16
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Safety switch
- The sockets that are not compatible with the
plug of the machine should be replaced.
- The use of extensions, adapters and/or
multiple plugs is forbidden (fig 17).
6.6 Machine start-up
The machine is equipped with a safety switch -
located on its top cover (fig. 18) which
disconnects the utilities whenever the door is
opened (see wiring diagram).
Therefore, open the door or unplug the
installation in case of need.
Warning
Duringthe setting-upphase,before poweringup
the machine, make sure you have connected it
to the hydraulic system and opened the water
tap.
Warning
The safety switch remains live (ref. ‘1’, fig. 18)
- Forsome operations,itis howevernecessary
tooperate withthe dooropenbut thevending
machine connected to the mains.
Skilled technicians may operate in this way, by
inserting the special plastic key, supplied with
the machine, into the switch located on the
machine top cover, turning it of 90° (fig. 18).
Warning
Theopeningandpossiblemachinestartwithdoor
openmust onlybe performedby authorizedand
technicallyqualified personnel.Do notleave the
machine unattended while it is open.
Givethekeytoqualifiedandauthorizedpersonnel
only.
Whenever the machine is switched on a test
cycle is performed in order to verify the correct
positionof themoving partsand thepresence of
water and other products.
fig.17
fig.18
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fig.20
fig.19
6.7 Installation
IMPORTANT: When switched on, the machine
automaticallyfillsthewater circuitandtherelated
boilers. For a correct automatic installation in
case of a water softener system being used, it
is necessary that the latter is completely filled
with water and properly relieved of any air
bubbles.
6.7.1 Cleaning and filling of resin-
based water softener
IMPORTANT: Before installing the water
softener in the machine and using it, clean the
resinsand fillthe watersoftener. Theninstallthe
water softener already filled with water and
cleaned.
Inordertofillinthewatersoftenerbeforeinstalling
it on the machine, stick to the following
instructions:
- Insert the hose of the bottom tap into a drain
container suitable for this purpose.
- open the bottom tap (fig. 19) and the upper
plug of the water softener so as to remove
the air bubble.
- fillup thewatersoftener andletthewater flow
out of the drain hose until it is clear (fig.20).
- close upper plug and turn off the bottom tap
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6.7.2 Water circuit filling
The machine automatically activates the pump
and starts filling the espresso coffee boiler.
IMPORTANT:
Before powering the machine, thus starting the
automatic installation:
1. Makesurethat thewatersoftener isfilledwith
water and the air bubbles removed.
2. Loadthereachablecolumnsofthe cupholder.
NOTE:
If the filling of the boiler is not successful, the
machine cannot be set into service. A failure
message will be shown on the display. Should it
be the case, eliminate the cause and reset the
error recorded (section 8 ‘Programming and
maintenance menu’), then repeat the automatic
installation,switchingthemachineononceagain.
After a testing phase on start-up, the machine
automatically fills the water circuit of the tray
equippedwithafloatandofthe brewgroupboiler.
During this stage, the heating element of the
boiler remains automatically off. If the machine
detects that the boiler is already filled, it passes
to the heating stage.
The sequence of operations will be:
- insert the special key in the machine cover
switch
- on start-up of the machine, the filling of the
trayequipped withafloat startsautomatically,
while the machine carries out the automatic
testing phase.
During testing, the following components start
up in the given order:
- the brew group, so as to reach the correct
start-up position
- the cup holder, so as to load the first cup
column into the releasing device.
During the setting-up phase:
- the coffee boiler and the water tank are filled
up
- once the water circuit is filled, the heating
phase starts up, thus switching on
automatically the boiler heating element.
Recommended solutions
When the boiler is completely filled, wash the
mixer repeatedly in order to remove possible
residues from the hydraulic circuits. NB: see
section 8 - Programming and Maintenance
menu, in order to start test or cleaning brewing.
- Afterperforming theseoperations, waita few
minutes for the machine to reach service
temperature and make beverages available.
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fig.22
6.7.3 Cleaning the parts in contact
with foodstuffs
Cleanall thepartsof thevendingmachine which
are in contact with foodstuffs.
- wash your hands carefully.
- prepare a chlorine-based anti-bacterial
cleaning solution - they can be purchased at
chemists- followingthe concentrationsgiven
on the product instruction label.
- remove all the product containers from the
vending machine (fig. 21).
- remove their covers, bushes and conveyors
(fig. 22). Plunge all parts into the solution,
apart from the steel spiral conveyor.
Important
Do not plunge the spiral conveyor into the
chlorine-basedsolution; cleanitwith washingup
detergent and rinse carefully.
- remove all the powder conveyors, water
funnels, mixer chambers and fans, silicone
hoses and plunge them into the solution
(fig.23).
fig.23
fig.21
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