Saftronics HPVFE User manual

Saftronics Sailer Manual
HPVFE

I
Sailer Manual HPVFE
Important User Information
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Solcom&hapn (shanghai) electric. Cannot
assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Solcom&hapn (shanghai) electric. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Solcom&hapn
(shanghai) electric. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a
hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Important:Identifies information that is critical for successful application and understanding of the product.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or
death, property damage, or economic loss. Attentions help you:
identify a hazard
avoid the hazard
recognize the consequences
Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that
dangerous voltage may be present.
Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that
surfaces may be at dangerous temperatures.

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Contents
Important User Information ..........................................................................................................1
Preface Overview ...........................................................................................................................4
Who Should Use this Manual?...............................................................................................4
Manual Conventions ..............................................................................................................4
Drive Frame Sizes ...................................................................................................................5
General Precautions...............................................................................................................5
Catalog Number Explanation .................................................................................................6
Chapter 1 Installation/Wiring ....................................................................................................7
Opening the Cover..................................................................................................................7
Mounting ...........................................................................................................................8
AC Supply Source Considerations ..........................................................................................9
General Grounding Requirements.......................................................................................10
Fuses and Circuit Breakers ...................................................................................................12
Power Wiring........................................................................................................................13
I/O Wiring Recommendations .............................................................................................16
Start and Speed Reference Control.....................................................................................23
EMC Instructions ..................................................................................................................25
Chapter2 Start Up.....................................................................................................................27
Prepare For Drive Start-Up ..................................................................................................27
Integral Keypad ............................................................................................................................29
Viewing and Editing Parameters..........................................................................................30
Chapter 3 Programming and Parameters................................................................................32
About Parameters ................................................................................................................32
Parameter Organization.......................................................................................................33
Display Group ...............................................................................................................................34
Parameter Cross Reference –by Name ...............................................................................63
Chapter 4 Troubleshooting ......................................................................................................64
Drive Status ..........................................................................................................................64
Faults.....................................................................................................................................64
Fault Descriptions.................................................................................................................66
Common Symptoms and Corrective Actions.......................................................................68
Appendix A Supplemental Drive Information.....................................................................71
Drive, Fuse & Circuit Breaker Ratings ...................................................................................71
Specifications........................................................................................................................72

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AppendixB Accessories and Dimensions................................................................76
Product Selection .................................................................................................................76
Product Dimensions .............................................................................................................78
AppendixC RS485 (DSI) Protocol .........................................................................................80
Network Wiring ........................................................................................................................80
Writing (06) Logic Command Data...........................................................................................82
AppendixD RJ45 DSI Splitter Cable......................................................................................86
Index .............................................................................................................................................88

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Preface Overview
The purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot
the HPVFE Adjustable Frequency AC Drive.
For information on…
See page…
Who Should Use this Manual?
P-1
Reference Materials
P-1
Manual Conventions
P-2
Drive Frame Sizes
P-2
General Precautions
P-3
Catalog Number Explanation
P-4
Who Should Use this Manual?
This manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency
AC Drive devices. In addition, you must have an understanding of the parameter settings and functions.
Manual Conventions
•In this manual we refer to the HPVFE Adjustable Frequency AC Drive as: drive, HPVFE or HPVFE Drive.
•Parameter numbers and names are shown in this format:
•The following words are used throughout the manual to describe an action:
Word
Meaning
Can
Possible, able to do something
Cannot
Not possible, not able to do something
May
Permitted, allowed
Must
Unavoidable, you must do this
Shall
Required and necessary
Should
Recommended
Should Not
Not Recommended

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Drive Frame Sizes
Similar HPVFE drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc.
A cross-reference of drive catalog numbers and their respective frame sizes is provided in Appendix B.
General Precautions
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has
discharged before performing any work on the drive. Measure the DC bus voltage at the –DC and +
DC terminals on the Power Terminal Block (refer to Chapter 1 Power Terminal descriptions). The
voltage must be zero.
Darkened LEDs or a darkened LCD display is not an indication that capacitors have discharged to safe
voltage levels.
ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated
machinery should plan or implement the installation, start-up and subsequent maintenance of the system.
Failure to comply may result in personal injury and/or equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static
control precautions are required when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not followed.
ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction
in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of the system.
ATTENTION: The bus regulator function is extremely useful for preventing nuisance overvoltage
faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. However, it can
also cause either of the following two conditions to occur.
1. Fast positive changes in input voltage or imbalanced input voltages can cause uncommanded positive
speed changes;
2. Actual deceleration times can be longer than commanded deceleration times.
However, a “Stall Fault” is generated if the drive remains in this state for 1 minute. If this condition is
unacceptable, the bus regulator must be disabled (see parameter A441). In addition, installing a properly
sized dynamic brake resistor will provide equal or better performance in most cases.

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Catalog Number Explanation
HP VF E
Enterprise Code
Type
Series Code
Voltage
02 200Vac~240Vac
04 380Vac~480Vac
Number of Phases
T Three-phase
S Single-phase
Power Rating
Option
01 Bulit-in EMC Filter
Drive Ratings
Catalog Numbe r
Frame
S ize
W × H× D
Input Vo l tage
kW
HP
Output
Current(A)
Panel Mount
240V 50/60Hz
1- phase
0.2
0.25
1 .6
HPVFE02S0D2
A
72×185.5×143.5
0.4
0.5
2.5
HPVFE02S0D4
0.75
1
4.2
HPVFE02S0D75
1.5
2
8
HPVFE02S1D5
B
100×1 7 4×1 45
2.2
3
11
HPVFE02S2D2
240V 50/60Hz
1- phase ,with
filt er (1)
0.2
0.25
1 .6
HPVFE02S0D201
A
72×185.5×143.5
0.4
0.5
2.5
HPVFE02S0D401
0.75
1
4.2
HPVFE02S0D7501
1.5
2
8
HPVFE02S1D501
B
100×1 7 4×1 45
2.2
3
11
HPVFE02S2D201
240V 50/60Hz
3- phase
0.2
0.25
1 .6
HPVFE02T0D2
A
72×185.5×143.5
0.4
0.5
2.5
HPVFE02T0D4
0.75
1
4.2
HPVFE02T0D75
1.5
2
8
HPVFE02T1D5
2.2
3
12
HPVFE02T2D2
B
100×1 7 4×1 45
3.7
5
17.5
HPVFE02T3D7
5.5
7.5
25
HPVFE02T5D5
C
130×25 3×287
7.5
10
33
HPVFE02T7D5
480V 50/60Hz
3- phase
0.4
0.5
1.5
HPVFE04T0D4
A
72×185.5×143.5
0.75
1
2.5
HPVFE04T0D75
1.5
2
4.2
HPVFE04T1D5
2.2
3
6
HPVFE04T2D2
B
100×1 7 4×1 45
3.7
5
8.7
HPVFE04T3D7
5.5
7.5
13
HPVFE04T5D5
C
130×25 3×287
7.5
10
18
HPVFE04T7D5
11
15
24
HPVFE04T11
480V 50/60Hz
3- phase
with f ilt er (1)
0.4
0.5
1.5
HPVFE04T0D401
A
72×185.5×143.5
0.75
1.0
2.5
HPVFE04T0D7501
1.5
2.0
4.2
HPVFE04T1D501
2.2
3.0
6.0
HPVFE04T2D201
B
100×1 7 4×1 45
3.7
5.0
8.7
HPVFE04T3D701
5.5
7.5
13.0
HPVFE04T5D501
C
130×25 3×287
7.5
10.0
18.0
HPVFE04T7D501
11.0
15.0
24.0
HPVFE04T1101
Additional accessories, options and adapters are available. See Appendix B for details.

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Chapter 1 Installation/Wiring
This chapter provides information on mounting and wiring the HPVFE Drive.
For information on…
See page
For information on…
See page
Opening the Cover
1-1
Fuses and Circuit Breakers
1-7
Mounting Considerations
1-2
Power Wiring
1-9
AC Supply Source Considerations
1-3
I/O Wiring Recommendations
1-13
General Grounding Requirements
1-5
EMC Instructions
1-21
Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring
is done as instructed. All items must be read and understood before the actual installation begins.
1. Press and hold in the tabs on each side of the cover.
2. Pull the cover out and up to release.
ATTENTION: The following information is merely a guide for proper installation. Rockwell
Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code,
national, local or otherwise for the proper installation of this drive or associated equipment. A hazard
Of personal injury and/or equipment damage exists if codes are ignored during installation.
Opening the Cover
1. Press and hold in the tabs on each side of the cover.
2. Pull the cover out and up to release

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Mounting
•Mount the drive upright on a flat, vertical and level surface.
–Install on 35 mm DIN Rail (for frames A and B).
Or
–Install with screws.
Table 1.A Screw Mounting Recommendations
Minimum Panel Thickness
Screw Size
Mounting Torque
1.9 mm (0.0747 in.)
M4 (#8-32)
1.56-1.96 N-m (14-17 lb.-in.)
•Protect the cooling fan by avoiding dust or metallic particles.
•Do not expose to a corrosive atmosphere.
•Protect from moisture and direct sunlight.
Minimum Mounting Clearances
Refer to Appendix B for mounting dimensions.
Ambient Operating Temperatures
Table 1.B Enclosure and Clearance Requirements
Horizontal Clearance between drives
Ambient Temperature
Minimum
Maximum
0 mm and greater
-10°C (14°F)
40°C (104°F)
25 mm and greater
-10°C (14°F)
50°C (122°F)
Drive enclosure is rated IP20, NEMA/UL Type Open.

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Storage
•Store within an ambient temperature range of -40° to +85°C.
•Store within a relative humidity range of 0% to 95%, non-condensing.
•Do not expose to a corrosive atmosphere.
AC Supply Source Considerations
Ungrounded Distribution Systems
ATTENTION: HPVFE drives contain protective MOVs that are referenced to ground. These devices must
be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system.
Disconnecting MOVs
To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an
ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the
nominal line-to-line voltage. To disconnect these devices, remove the jumper shown in the Figures 1.1 and
1.2.
1. Turn the screw counter clockwise to loosen.
2. Pull the jumper completely out of the drive chassis.
3. Tighten the screw to keep it in place.
Figure 1.1 Jumper Location (Frame A shown)
Important: Tighten screw after jumper removal.
Figu1.2 Phase to Ground MOV Removal
R/L1
S/L2
T/L3
Three -Phase
AC Input