SAHLINS 3020-1000 User manual

Nr 9972-302010
May 2009 v. 19
Sahlins Sweden AB
www.sahlins.com
Miniwinch
30201000
Instructionmanual

Instr ctionman al
sid. 2 (8)
Contents
ContentsContents
Contents
Safety reg lations ..................................................................................................................................... 4
Sahlins Miniwinch 3020-1000 ................................................................................................................... 5
Technical data ........................................................................................................................................... 5
Basic eq ipment ....................................................................................................................................... 5
Transportation .......................................................................................................................................... 5
Long term storage .................................................................................................................................... 5
Maintanence ............................................................................................................................................. 6
Start and stop ........................................................................................................................................... 7
Handling ................................................................................................................................................... 7

Instr ctionman al
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Thank you for purchasing a SAHLI S product.
We want yo to be satisfied with yo r Overhead line Winch 2060, and this man al has been written to
help yo to handle and take care of the machine, inabling yo to bring the machine into operation so that
yo become well acq ainted with the safety meas res yo need to adopt before yo se it.
GE ERAL
Great care has been p t into the design and man fact re of this eq ipment to ens re there will be no
health or safety risks.
There are risks in all work connected with cables and ropes, and to eliminate these risks it is important
that:
- yo st dy and follow the instr ctions
- all personnel contin osly recieve training in maintenance and safety
- f nctional eq ipment and tools are made available
- the owner and the s pervisory team are responsible for making s re effective safety
programmes and instr ctions are drawn p and followed by all personnel.
O r instr ctions contain important information wich all sers sho ld know and nderstand before they
se the eq ipment. For yo r safety and the safety of other people, yo sho ld pay special attention to the
items/sections that have the following headings:
WAR I G
Gives important information to warn of the risks of serio s personal inj ry or danger if the instr ctions are
not followed.
CAUTIO
Gives important information that describes how yo sho ld prevent damage to the machine and
eq ipment, or how yo sho ld avoid a sit ation that co ld ca se personal inj ry.
REMARKS
Gives advisory information concerning operation, care and maintenance of the machine and eq ipment.

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Safety regulations
GENERAL SAFETY MEASURES
GENERAL SAFETY MEASURESGENERAL SAFETY MEASURES
GENERAL SAFETY MEASURES
Saf
SafSaf
Safety for personnel
ety for personnelety for personnel
ety for personnel
1. Read and become well-acq ainted with all warnings, ca tionary meas res and instr ctions contained in
the operating and maintenance instr ctions, and also read and learn the significance of all signs and
plates that are affixed to or near the eq ipment. If yo are in any do bt, make s re yo get the answers
to all yo r q estions before starting to work with the machine and eq ipment.
2. Never work with the machine or eq ipment if yo are nder the infl ence of alcohol, strong medicines,
sedatives, or other dr gs that co ld render yo less alert or which co ld affect yo r j dgement.
3. Adopt appropriate safety meas res to prevent hair or loose-fitting items of clothing from being ca ght
p in moving parts or control nits.
4. Always se, if possible, protective gloves to protect the hands and fingers against c ts and abrasions,
b rns, and solvents.
5. Always se a safety helmet when the work req ires yo to.
6. Always wear ear pl gs when working in areas where there is a high vol me of noise.
Safety at work
Safety at workSafety at work
Safety at work
7. Keep the working area clean and free from acc m lation of material.
8. Do not allow na thorised people to enter or be near the working area.
9. S rfaces to ched by hand or feet sho ld be kept clean, dry and free from oil and grease.
10. Store parts and tools in the area provided for the p rpose when they are not sed.
11. Do not stand nder, or allow anyone else to stand nder eq ipment that is raised or s spended.
12. Find o t the weight limits for cables and lifting nits, and the free movement area that is req ired for
these.
13. Never climb on the eq ipment d ring operation and do not allow another person
to do this.
14. Check components of the eq ipment before yo start working, so that no parts are damaged.Replace
or repair damaged parts before starting the eq ipment.
Always se original parts.
15. Before starting and operating the eq ipment, make s re there is no person, or any
animal, tool, parts or other foreign abjects in, on nderneath, or aro nd the eq ipment.
Check to make s re that all safety and protection eq ipment is correctly installed and in a satisfactory
condition.
16. Do not allow ntrained personnel to start or operate any eq ipment witho t the
s pervision of a trained operator.
17. Never leave the eq ipment nattended.
18. Observe ca tion when starting and d ring operation of the machine in if there are defective
meas ring instr ments or visible defects, smell or abnormal noise that co ld indicate
Stop the eq ipment immediately if yo s spect any fa lt
19. Perform all inspection, maintenance, l brication, and adj stments with extreme ca tion

Instr ctionman al
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and in accordance with the man fact rer´s recommendations. The machine sho ld always
be stopped when maintenance work is to be carried o t.
Sahlins Miniwinch 30201000
The Mini-winch is a small portable winch for r nning pilot ropes or small size cables thro gh the d ct.
The winch is placed on top of the manhole and the rope is p lled with the capstan wheel.
The engine is a reliable fo rstroke petrol engine.
Lightweight constr ction makes it possible for one person to handle the winch.
Technical data
P lling force: Appr. 150 kp.
Speed: Max. 50m/min.
Engine: Honda 4-stroke, 2,4 hp.
Size: 640 x 640 x 370 mm.
Weight: 21 kg.
Capstan: Al mini m. Dia. min. 100 mm.
Recommended p lling line: Polynite Ø 6mm – breakingload: 780kp
Basic equipment
Honda petrol engine 4-stroke, 2,4 hp.
Capstan wheel
Frame for manhole.
Art.no. 3020-1000
Transportation
Transport the machine in a box, protect the machine from water and shocks.
Long term storage
Store the machine in a dry and clean place

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.
Maintanence
WARNING:
WARNING:WARNING:
WARNING: All maintenance l brication and adj stments m st be done by a thorized personel.
WARNING:
WARNING:WARNING:
WARNING: Use only gen ine SAHLINS parts for service and repar. Parts that do not comply with o r
q ality req irements co ld ca se damage to the machine and accessories.
Check the p llingrope reg larly so no damages can be seen.
The wormgear is l bricated for life as long as no leakage occ rs.
Maintanance of the B&S Vang ard 2,4Hp engine see separate engine instr ction.
Maintanance sched le
Maintanance sched leMaintanance sched le
Maintanance sched le:
::
:
Reg lar service period
Reg lar service periodReg lar service period
Reg lar service period Each time
Each timeEach time
Each time
Emergencyb tton Check x
Gearbox leakage Check x
P llingline Check x
Engine oil Check x

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Start and stop
Starting
StartingStarting
Starting and stopping
and stoppingand stopping
and stopping the engine:
the engine:the engine:
the engine:
WARNING:
WARNING:WARNING:
WARNING: When operating the machine, se approved hearing protection.
Check the f el level. If necessary, top p with 95 octane nleaded petrol.
WARNING:
WARNING:WARNING:
WARNING: Do not overfill the tank.
Check that the tank cap is closed properly and sec rely.
T rn the petrol cock to the ON-position. (the cock pointing downwards)
T rn the engine switch to ON-position
Close the choke in the direction of the arrow.
Do not se the choke when the engine is warm, or at high ambient temperat res.
T rn the engine switch to ON.
Open the throttle slightly.
P ll the starter grip lightly ntil resistance is felt, then p ll briskly.
CAUTION
CAUTIONCAUTION
CAUTION: Never p ll o t the starting cord f lly, or allow the starting handle to snap back, ret rn it gently
to its original position.
When the engine has started, open the choke grad ally.
When stopping, release the throttle handle and t rn the engine switch to the OFF position.
T rn the petrol cock to the OFF position.
Handling
Prepair the rope by making 3 loops.
By p lling the rear end of the rope by hand the winch starts to p ll the
cable towards the winch
As long as the rear end is stretched the winch will p ll the load.
By increase/decrease the p llingforce at the rear end of the rope,
p llingspeed and force can be reg lated.
To stop the p lling, j st slack the rear end and p sh the stopb tton.
WARNING:
WARNING:WARNING:
WARNING: Before p lling make s re that the p llingrope is free from
damages or is incorrect spliced
WARNING:
WARNING:WARNING:
WARNING: Before p lling make s re that the p llingfoce does not
excede the braking load of the p llingrope, see Technical specifications at page 4.

Instr ctionman al
sid. 8 (8)
Sahlins Sweden AB
Företagsvägen 5
512 64 Holslj nga
Tel. [phone]
Fax [phone]
www.sahlins.com