Saleen 10-8002-C11670C User manual

HIGH INTENSITY
DISCHARGE (HID)
LAMP INSTALL
P/N: 10-8002-C11670C
Saleen Performance, Inc. 76 Fairbanks Irvine, CA 92618 949-597-4900
www.saleen.com

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IF YOU ARE NOT EXPERIENCED IN THE
AREA OF AUTOMOTIVE MECHANICS, WE
STRONGLY URGE THAT YOU REFER THIS
INSTALLATION TO A CERTIFIED INSTALLER
OR TECHNICIAN

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Saleen Speedlab High Intensity Discharge (HID) Headlamp Kit
Installation Guide for 2005 Mustang
Thank you for buying the Saleen High Intensity Discharge (HID) Headlamp Kitfor the
2005 Mustang. We appreciate your business, and we hope you enjoy your product.
For your benefit, please read the following instructions completely and thoroughly before
attempting to install the HID kit. Many questions we have received from customers about
the installation of our products could have been easily solved by information listed in the
accompanying installation guide. We want you to enjoy the product in its fully functional
state.
Again, thank you for choosing Saleen!

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Function: Page
I Remove the front fascia 5-7
II Remove shroud 8
III Stock Headlamps Removal 9
IV Ballast Install 10-12
V Install HID harness 13-16
VI Headlamp alignment 17
Part Number Descriptions Qty
00-9011-C11360* SCREW, BUTTON HD SOCKET CAP SCREW, 18-8 SS, 10-32X1.25" 5
00-9003-C11359* LOCKNUT, NYLON 18-8 SS, 10-32 5
06-1202-C11361A SPACER, BALLAST 1/2" PLASTIC 2
06-1202-C11362A SPACER, BALLAST .75" PLASTIC 3
06-1202-C11319A HARNESS, HID 2005 MUISTANG 1
06-1202-C09903A HEADLIGHT, BI-FUNCTION HID 5 3/4" RH KIT 1
06-1202-C09904A HEADLIGHT, BI-FUNCTION HID 5 3/4" LH KIT 1
00-9001-C07636* CAPSCRW BUT HD M6x1x16mm SS 1
069-700 4” Zip tie 10
069-310 SCREW PAN HD PHIL SELF DRIL 410 SS #8-18x1/2" 2
00-1202-C11457* COVER, HID BALLAST FOR 05 MUSTANG 2
Obtain the following tools
•¼” drive ratchet
•¼” drive 5.5 mm shallow socket
•¼” drive 8 mm socket
•¼” drive 10 mm deep socket
•¼” drive 10 mm shallow socket
•¼” drive 10 mm shallow wobbly socket
•¼” drive 1/8” Alan tool
•¼” drive 3/8” deep socket
•¼” drive 8” extension
•¼” drive Short Phillips #2 bit
•Panel puller
•Drill
•Drill bit ¼”
•Drill bit 1/8”
•Panel puller
•Phillips head screw driver 10” long shaft

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I Front Fascia Removal
1. Keep all hardware you remove.
2. Starting on the left side of the car
remove the three screws from each
wheel well using the ¼” air ratchet
with the short Phillips #2 socket.
See figure 1 for location of screws.
NOTE: Be sure to keep the Phillips
head screws, as they will be reused
when installing.
3. Once the screws are removed, pull
the fender liner out enough (see
figure 2) to insert a 10 mm shallow
wobbly socket on an 8” extension.
Use the ¼” air ratchet or drive
ratchet to loosen the two hex swivel
nuts. NOTE: Make sure to keep
the hex swivel nuts because they
will be used when installing the
new fascia. Figure 3 is a different
view of figure 2 with the bolts
removed.
Figure 2
Figure 3
Tools need:
•¼” air ratchet, or drive ratchet
•5.5 mm shallow socket, ¼” drive
•Short Phillips #2 head socket, ¼” drive
•10 mm shallow wobbly socket, ¼” drive
•8” extension, ¼” drive
Figure 1

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4. Underneath the front fascia (Figure 4),
there are four screws that need to be
removed. Use the ¼” drive air ratchet
with a 5.5 mm shallow socket.
5. Remove the bolt shown in Figure 5.
There are two of these bolts. Use the
¼” drive air ratchet with a 10 mm
shallow wobbly socket.
6. Repeat steps 1 and 2 on the right side
of the car.
7. Remove the fascia by placing the palm
of your hand (see Figure 6 for location)
and push down until the fascia loosens.
See Figure 3. Let the fascia set on the
front frame in order to disconnect
harnesses.
Figure 4
Figure 5 Figure 6

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8. Disconnected the running
lights, fog lights, and side
markers. Figure 7 is the fog
light connector and Figure 8
shows both the turn signal and
side marker. Figure 9 shows a
close up of the running
light/turn signal connector. Let
the connectors hang until the
fascia is ready to be reinstalled.
Figure 7
Figure 8
Figure 9
Side marker
connector
Turn signal
connector

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II Remove Shroud
Tools needed:
•Panel puller
1. Remove 6 pushpins. Make sure to keep
the pushpins because they will be reused
when reinstalling the shroud.
Figure 1

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III Stock Headlamp Removal
Tools needed:
•Air ratchet or drive ratchet, ¼” drive
•10 mm shallow socket, ¼” drive
•8” extension, ¼” drive
•Foam tape
Figure 1
1. Tape off the corners of the
bodywork so it doesn’t scratch the
lens during installation. Leave tape
on until new headlamps are fastened.
2. Remove three screws, 1 on the top
and 2 on the bottom (Figure 1) of the
stock headlampusing a 10 mm
shallow socket with a ¼” air ratchet
or drive ratchet. See figure 2 & 3 for
a close up. Make sure to keep the
hardware it will be reused.
3.Using the panel puller remove push
screw from the top of the headlight
next to screw. There is one on each
headlamp. (Figure 2) Make sure to
keep the push screw it will be
reused.
4. Unclip wiring harness from back
of headlight. Make sure to cap off
the passengers side plug from the
main harness. The connector on the
driver side will plug into the new
wire harness.
Figure 2
Fi
g
ure 3
Pushpin
Screw

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IV Ballast Installation
Part Number Descriptions Qty
00-9011-C11360* SCREW, BUTTON HD SOCKET CAP SCREW, 18-8 SS, 10-32X1.25" 5
00-9003-C11359* LOCKNUT, NYLON 18-8 SS, 10-32 5
06-1202-C11361A SPACER, BALLAST 1/2" PLASTIC 2
06-1202-C11362A SPACER, BALLAST .75" PLASTIC 3
Tools needed
•¼ ” drive 1/8” Alan socket
•¼” drive 3/8” deep socket
•¼” drive 10 mm shallow socket
•8” Extension, ¼” drive
•¼” drive ratchet
•Panel puller
•Drill
•Drill bit ¼”
•Drill bit 1/8”
1. Remove the fender liners. Figure 1 is
an over view where the push screws are
located. Figures 2 and 3 are close ups.
Use the panel puller to remove push
screws.
Figure 1
Figure 2 Figure 3