Salvajor TroughVeyor TVL Series Manual

Left Hand Models: 300-TVL, 500-TVL
Right Hand Models: 300-TVR, 500-TVR
TroughVeyor®Model TVL & TVR
Trough Conveying and Food Waste Disposing System
2 Additional Parts Contents
3 Fabricator Instructions & Attaching Disposer
4 Plumbing & Electrical
5 Operating Instructions & Troubleshooting
6 How it Works
7 Warranty
8 General Terms and Condition of Sale
TroughVeyor
Model TVL Shown
Disposer not
included in
NSF listing
FOR PRODUCT/WARRANTY REGISTRATION
•Go to www.salvajor.com
•Click on SUPPORT at the top of homepage
•Click on PRODUCT REGISTRATION
ALL INSTALLATIONS SHOULD BE MADE IN
ACCORDANCE WITH LOCAL AND NATIONAL
PLUMBING AND ELECTRICAL CODES.
TroughVeyors are available in either left
hand or right hand models to accomodate
trough water flow from right to left (TVL)
or left to right (TVR).
4530 East 75th Terrace Kansas City, MO 64132-2081, USA
Toll Free: 1.888.725.8256
I
Fax: [phone]
[email protected]
I
www.salvajor.com
Manufacturers of Commercial Food Waste Solutions - Since 1944
Installation & Operating
INSTRUCTIONS

Additional Parts Contents
Diffuser
Gusher Head
(Optional)
Installation &
Operating Manual
Note: Drain piping not furnished
2

331/2"
(85.09)
87/8"
(22.56)
331/2"
(85.09)
87/8"
(22.56)
Fabricator Instructions
Attaching Disposer
STOP! If you have any questions about this installation call 1-888-SALVAJOR for installation advice.
1. Carefully remove the top housing assembly by removing the eight bolts
making sure not to damage the center gasket.
2. Apply lubricant to the rubber collar on the top housing and the beaded
collar on the transition of the TroughVeyor.
3. Install the top housing assembly up onto the beaded collar and tighten the
clamp so the top housing assembly can not be pulled down over the bead.
Cut the rubber baffles out of the hycar adaptor to reduce bridging
of food waste.
4. Measure distance from the bottom of the top housing to floor.
5. Turn the disposer on its side and install the leg support on the bottom of
the disposer and adjust the leg extension so the disposer will stand
approximately 1/2” below the bottom of the top housing.
6. Carefully balancing the disposer on the leg support, place it under the top
housing, aligning the ears on the shredder ring with the locking tabs of
the top housing.
7. Slide the center gasket into place. Insert the top housing bolts through
holes in the top housing and into the disposer body housing. As you the
tighten bolts, the disposer will pull up securely to the top housing. Extend
the leg extension securely on the floor, and tighten set screws.
8. If disposer drain orientation is incorrect loosen top clamp and rotate
disposer to correct location.
NOTE: It is important that the leg fit tightly between the disposer and the floor.
11/2" FEMALE
THREAD to 11/2"
SWEAT FITTING
ADAPTER (NF)11/2" UNION (NF)
#TVD3 GASKET
#TVD2 LOCKNUT
TROUGH SECTION
3”
MIN.
DIFFUSER #980061
111/2" (29.21)
73/8" (18.75)
83/8" (21.27)
87/8" (22.54)
The open end of the fabricated
trough should include a flange
to match the flange on the
TroughVeyor. The two flanges
are to be butted together and
securely welded.
Weld the TroughVeyor into the table using the dimensions above for the table cutout.
A 2” diameter hole is required at the closed end of the trough for the factory furnished water diffuser which ensures a proper
water flow pattern down the trough. Center the 2” diameter hole 11/4” from the bottom of the trough. A 11/2” union can be used
instead of the 11/2” sweat fitting when the plumbing will need to be disconnected. The closed end of the fabricated trough
should have a minimum depth of 3” and a fall of at least 3/32” per running foot so that there will be adequate drainage
to the TroughVeyor machine.
LEFT HAND - Model TVL RIGHT HAND - Model TVR TROUGHVEYOR FLANGE
DIMENSIONS
DIFFUSER
INSTALLATION DETAIL
See TroughVeyor
Flange
Dimensions
3

Electrical
Plumbing
3/4" VALVE(NF)
11/2"
VALVE(NF)
11/2"
PIPING (NF)
3/4" PIPING (NF)
45OGUSHER HEAD (OPTIONAL)
15/16" HOLE REQUIRED
2" RESERVOIR
DRAIN
3" DISPOSER
DRAIN
DIFFUSER
2" HOLE
REQUIRED
Plumb 11/2” pipe from the 11/2” rubber coupler supplied on the end of the TroughVeyor unit
to the far end of the fabricated trough and attach it to the water diffuser (Refer to the Diffuser
Installation Detail in the Fabricator Instructions on page 2). A 11/2” valve must be installed
as close to the end of the fabricated trough as possible to regulate pump flow capacity. If
optional gusher heads are to be mounted along the fabricated trough for scrapping and pre-
flushing, they should be connected to the main 11/2” recirculation line reducing to 3/4” with a
3/4” valve in each gusher head line to regulate the flow. Allow 3’ between gusher heads to
accomodate one operator per gusher head. Configure gusher head plumbing as shown to
reduce splash when starting TroughVeyor.
AIR GAP
WATER BLENDER
HOT WATER
CONNECTION
COLD WATER
CONNECTION
COLD WATER
CONNECTION
HOT WATER
CONNECTION
WATER SUPPLY
The Salvajor TroughVeyor is designed for easy plumbing installation. The
solenoid valves are factory installed and are attached to an automatic water
blender which will introduce water tempered to approximately 107˚ F. Plumb
3/4” lines from both hot and cold water supply sources and reduce to 1/2”
before attaching to corresponding valves on the TroughVeyor water harness.
IMPORTANT: The TroughVeyor is equipped with an approved air gap,
eliminating the need for vacuum breakers. The Uniform Plumbing Code
states that air gaps are accepted as replacements for vacuum breakers with
foodwaste disposing systems.
NOTE: To assure against leaks, tighten water harness fittings. They may
come loose during shipment, fabrication or installation. Pressure regulators
should be installed in areas where water pressure exceeds the recom-
mended maximum of 80 psi.
MAKE ALL PLUMBING CONNECTIONS IN ACCORDANCE
WITH NATIONAL AND LOCAL PLUMBING CODES.
DRAIN PIPING
There are two (2) drain connections to be made on the
TroughVeyor system. The TroughVeyor reservoir tank
drain is supplied with a simple quick-opening drain valve
using a 2” rubber coupler to connect to your 2” drain pipe.
3” piping is recommended for the disposer drain. These
two (2) drain lines can be run separately or can be com-
bined per local plumbing codes.
Model TVL
DRAIN PIPING
OR OR
Model TVR
DRAIN PIPING
INCOMING POWER
1/2" CONDUIT KNOCKOUT
DISPOSER CONNECTION
1/2" CONDUIT KNOCKOUT
DISPOSER CONNECTION
1/2" CONDUIT KNOCKOUT
DISPOSER CONDUIT CONNECTION
NOTE:
Always use watertight
conduit and fittings when
wiring this product.
MAKE ALL INSTALLATIONS IN ACCORDANCE
WITH LOCAL AND NATIONAL ELECTRICAL CODES.
ELECTRICAL
The Salvajor TroughVeyor is designed for easy electrical in-
stallation. Components such as the pump motor, solenoids,
separator motor, etc. are all factory pre-wired. The field wiring
on the TroughVeyor consists of two (2) simple steps.
First, wire from the disposer to the 1/2” knockout provided
for you on the control panel that is located on the front of the
TroughVeyor.
Second, run power from the power source to the control
panel. A 1/2” knockout is provided on the water harness side
of the control panel.
Complete wiring diagrams will be found inside the Trough-
Veyor control panel. The disposer wiring diagram will be
found attached to the junction box cover located on the bot-
tom of the disposer, as well as in the disposer installation
manual.
IMPORTANT: The pump must be checked for proper rota-
tion. When facing the front of the pump located on the bottom
of the TroughVeyor, the proper rotation is clockwise.
NOTE: The TroughVeyor is equipped with a safety lid switch
which is located at the safety cover over the disposer. The
safety lid switch is activated whenever the disposer safety
cover is opened, cutting power to the TroughVeyor system.
ALL 3 PHASE/TOTAL FULL LOAD AMPS
MODEL 208V 230V 460-480V TOTAL HP
300-TV 12.64 11.66 5.83 3.92
500-TV 17.64 16.16 8.13 5.92
LEFT HAND - Model TVL RIGHT HAND - Model TVR
LEFT HAND - Model TVL RIGHT HAND - Model TVR
4

GUSHER HEAD
VALVE
7
RECIRCULATION
VALVE
6
3SALVAGE
BASIN
2RESERVOIR
SCREENS
4SAFETY
COVER
DRAIN
VALVE
5A
CONTROL PANEL
D
C
B
1
IMPORTANT! Do NOT use corrosive chemicals for scrapping or cleaning purposes!
Operating Instructions
TO START:
l
1Close DRAIN VALVE.
l
2Position RESERVOIR SCREENS in bottom of tank.
l
3Lower SALVAGE BASIN over reservoir screens.
l
4Lower SAFETY COVER over disposer.
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5Press START button on CONTROL PANEL. Allow
time for reservoir tank to fill and maintain a constant
flow of water down the trough.
l
6Adjust THE RECIRCULATION VALVE
to regulate the flow of water.
l
7If gusher heads are being used along the trough,
adjust the GUSHER HEAD VALVES individually
to the desired settings.
TO STOP:
l
APress STOP button on the
CONTROL PANEL.
l
BOpen DRAIN VALVE.
l
CAllow time for trough to drain.
Raise SALVAGE BASIN.
l
DRemove RESERVOIR
SCREENS from tank.
Do not dump waste in tank!
Rinse SALVAGE BASIN,
SCREENS, tank interior and
separator discs thoroughly.
PROBLEM POSSIBLE CAUSE SOLUTION
Machine will not turn on.
Tank will not fill up.
Only hot or cold water is
going into tank.
Pump motor not running.
Water leaks from pump.
Water flow down trough is
very slow.
Food is not moving over the
separator into the disposer.
Gearmotor is not turning.
Gearmotor is running backwards.
Pump seal/o-ring worn.
Clamps loose.
Door open over disposer.
Overload tripped.
Proximity switch inoperative.
Pump motor inoperative.
Clogged pump.
Pump motor running backwards.
Impeller broken.
Separator not working properly.
Remove debris from pump.
Reverse rotation of pump.
Replace impeller.
Verify separator is running properly. Verify cleaners are
installed properly. Clean if needed.
Hot or cold valve closed.
Blender is out of adjustment.
Drain open.
Door open over disposer.
Line disconnect turned to off position.
Door open over disposer.
Proximity switch inoperative.
Check gearmotor and replace if bad.
Reverse rotation of motor.
Replace seal/o-ring.
Tighten clamps.
Close door.
Wait for overload to cool and check for cause of reset to
trip, i.e. debris in pump.
Replace switch.
Replace pump motor.
Open valves.
Adjust setting of blender.
Close slip valve.
Close door.
Turn disconnect on.
Close door.
Replace switch.
HydroLogic Control Operation:
1. Press the START button to begin operation. (*If the Line Disconnect is in the
OFF position it will need to be turned to the ON position.)
• Display will read “TANK FILL DELAY” for 30 seconds.
• The pump then starts and display reads “SYSTEM ON”.
2. To utilize the Energy & Water Saver feature, press the ON/OFF button. The blue light
above the button will illuminate to indicate the feature is turned on.
3. When in Energy & Water Saver mode, the machine will stop after the run time reaches zero.
4. To increase or decrease the run time, use the +and
-
buttons to adjust to the desired
run time.
5. Press the STOP button to end operation.
Troubleshooting
WARNING! DISCONNECT THE POWER TO THE SYSTEM BEFORE SERVICING.
This troubleshooting guide is to provide basic checks to facilitate problem isolation and repair. All repairs should be made according to local codes and by a qualified technician.
5

How it Works
2
3
54
6
1
l
1Hot and cold water pass through a
water blender set at 107˚ F.
l
2The blended water enters the tank
at the rate of 5 gallons per minute.
l
3Cold water is introduced directly
into the disposer grind chamber at
the rate of 2 gallons per minute.
l
4The TroughVeyor pump begins
circulating water down the trough.
l
5Dishes are scrapped into the
trough by hand or passed through
the water plume coming from the
rubber gusher heads (optional).
l
6Water falls through the separator
and returns to the tank reservoir
while the waste falls into the
disposer.
6

Equipment covered
by this warranty:
All Salvajor commercial disposers, disposer
systems, collector systems, accessories and parts.
Length of this warranty:
Parts and labor for 12 months from date of
installation or 15 months from date of shipment
from the factory, whichever expires first, on
all disposers and systems. Accessories
manufactured by Salvajor are covered for
parts and labor when they are sold as part
of the original disposer assembly or system
package. Accessories not manufactured by
Salvajor are covered for parts only. Accessories
and parts sold separately are covered for parts
and/or workmanship for 90 days from date of
installation.
Warranty coverage:
Providing the equipment is unaltered, has
been properly installed, maintained and
operated, Salvajor will repair or replace at
no cost, defective parts due to material or
workmanship, if such service is performed
by a Salvajor Authorized Service Center.
Parts wear is not considered a defect.
Conditions not covered
by this warranty:
Faulty or improper electrical installations,
faulty or improper plumbing installations,
disposer jammed by foreign object, tripped
overload (re-set button), clogged drains,
pump jams, clogged solenoid valves, blown
fuses, abuse, accidental damage, unit
improperly sized for application according
to factory recommendations.
This warranty is limited to the continental
United States, Hawaii and Canada.
Salvajor Warranty
ONE YEAR PARTS AND LABOR
7
For your nearest
Factory Authorized Service Center:
Call 1- 888 - SALVAJOR
or 816
-363 -1030
Fax 1- 800 - 832 - 9373
or 816
-363 -4914
www.salvajor.com
[email protected]

These Terms and Conditions shall govern the transaction by and between The Salvajor
Company (herein referred to as the “Seller”) and the customer or person or entity purchas-
ing goods (“Goods”) from Seller (therein referred to as “Buyer”), together with any quotation or
acknowledgment from Seller relevant to the sale of the Goods and all documents
incorporated by specific reference therein, and shall constitute the complete and exclusive
agreement governing the sale of Goods by Seller to Buyer. Buyer’s acceptance of the Goods
will manifest Buyer’s assent to these Terms and Conditions.
1. PRICES
Unless otherwise specified in writing by Seller, Seller shall have the right to change the price for
the Goods to Seller’s price for the Goods at the time of shipment. All prices are exclusive of taxes,
transportation and insurance which are to be borne by Buyer.
2. TAXES
All taxes or government charge (or increase in same) affecting Seller’s costs or which
seller is otherwise required to pay or collect in connection with the sale, purchase, delivery, storage
processing, use or consumption of Goods shall be for Buyer’s account and shall be added to
the price.
3. TERMS OF PAYMENT
Net 30 days invoices will bear the date on which shipment is made and terms are based
upon date of shipment and not on date of arrival. Seller shall have the right among other
remedies, to terminate or suspend performance under any order, if Buyer fails to make
any payment when due. Buyer shall be liable for all expenses, including attorney’s fees,
relating to the collection of past due amounts. Delinquent payments shall bear interest
at a rate to be determined by Seller, which shall not exceed the legal maximum rate,
from the date due until paid. Should Buyer’s financial responsibility become
unsatisfactory to Seller, Seller may require cash payments or satisfactory security.
4. SHIPMENT AND DELIVERY
Deliveries are made F.O.B. Seller’s shipping point. Risk of loss or damage and liability
therefore shall pass to Buyer upon delivery to carrier. Shortages or damages must be
acknowledged and signed for at the time of delivery. While Seller will use all reason-
able commercial efforts to maintain the delivery date (s), all shipping dates are approx-
imate and not guaranteed. Seller reserves the right to make partial shipments. If the
shipment of the Goods is postponed or delayed by Buyer for any reason, Buyer agrees to
reimburse Seller for any and all storage costs and other resulting expenses.
5. LIMITED WARRANTY
Subject to the limitations of Section 6 Seller warrants that the Goods manufactured
by Seller will be free from defects in material and workmanship and meet Seller’s
published specifications at the time of shipment under normal use and regular service
and maintenance for a period of one year from the date of shipment of the Goods by
Seller unless otherwise specified by Seller in writing. Products purchased by Seller
from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty
extended by the original manufacturer whether or not the component is incorporated
in goods sold by the Seller.
The warranties provided herein are the sole and exclusive warranties by seller with
respect to the goods and are in lieu of and exclude all other warranties, express or
implied arising by operation of law or otherwise, including without limitation,
merchantability and fitness for a particular purpose whether or not the purpose or
use has been disclosed to seller in specifications drawings or otherwise and whether or
not seller’s products are specifically designed and/or manufactured by seller for Buyer’s
use or purpose.
These warranties do not extend to any losses or damages due to misuse, accident,
abuse, neglect, normal wear and tear, Buyer’s negligence, unauthorized modifica-
tion or alteration use beyond rated capacity, or improper installation, maintenance or
application. To the extent that Seller has relied upon any specifications, informa-
tion representation or operating conditions or other data supplied by Buyer or its
agents to Seller in the selection or design of the Goods and the preparation of Seller’s
quotation, and in the event that actual operating conditions or other conditions differ from
those represented by Buyer and relied upon by Seller, any warranties or other provisions
contained herein which are affected by such conditions shall be null and void.
If within thirty (30) days after Buyer’s discovery of any nonconformity with warranty
within the warranty period, Buyer notifies Seller thereof in writing, Seller shall, at its
own option repair, correct or replace F.O.B. point of manufacture, that portion of the
nonconformity. Failure by Buyer to give such written notice within the applicable time
period shall be deemed an absolute and unconditional waiver of Buyer’s claim for
such nonconformity. Goods repaired or replaced during the warranty period shall be
covered by the foregoing warranties for the remainder of the original warranty period
or ninety (90) days, whichever is longer.
Buyer assumes all other responsibility for any loss, damage, or injury to persons or property arising
our of connected with or resulting from the use of Goods, either alone or in combination with
other products/components.
6. LIMITATION OF REMEDY AND LIABILITY
The sole and exclusive remedy for breach of any term or condition or warranty
hereunder (other than the warranty provided under Section 7) shall be limited at
Seller’s option to repair, correction or replacement under Section 5 or refund of the
purchase price. Seller shall not be liable for damages caused by delay in performance
and in no event, regardless of the form of the claim or cause of action (whether based
in contract, infringement, negligence, strict liability, other tort or otherwise) shall
Seller’s liability to Buyer and/or its customers exceed the price paid by Buyer for
the specific goods provided by Seller giving rise to the claim or cause of action.
Buyer agrees that in no event shall seller’s liability to buyer and/or its customers ex-
tend to include incidental, consequential or punitive damages. The term consequential
damages shall include without limitation loss of anticipated profits business interrup-
tion loss of use or revenue, cost of capital or loss or damage to property or equipment.
It is understood that any technical advice furnished by Seller with respect to the
use of the Goods is given without charge and Seller assumes no obligation or
liability for the advice given, or results obtained, all such advice being given and
accepted at Buyer’s risk.
7. PATENTS AND COPYRIGHTS
Subject to the limitations of the second paragraph of Section 6, Seller warrants that the
Goods sold except as are made specifically for Buyer according to Buyer’s specifications do
not infringe any valid U S patent or copyright in existence as of the date of shipment. This
warranty is given upon the condition that Buyer promptly notify Seller of any claim or suit in-
volving Buyer in which such infringement is alleged and, that Buyer cooperate fully with
Seller and permit Seller to control completely the defense settlement or compromise of
any such allegation of infringement. In the event such Goods are held to infringe such a
U S patent or copyright in such suit, and the use of such Goods is enjoined, or in the case
of a compromise or settlement by Seller, Seller shall have the right, at its option and
expense to procure for Buyer the right to continue using such Goods or replace them with non-in-
fringing Goods, or modify same to become non-infringing, or grant Buyer a credit for the depreci-
ated value of such Goods and accept return of them.
8. EXCUSE OF PERFORMANCE
Seller shall not be liable for delays in performance or for non-performance due to acts
of God, acts of Buyer, war, fire, flood, weather, sabotage, strikes, or labor or civil distur-
bance, government requests, restrictions, laws, regulations, orders of actions, unavailabil-
ity of or delays in transportation, default of suppliers, or unforeseen circumstances or any
event or causes beyond Seller’s reasonable control Deliveries or other performance may be
suspended for an appropriate period of time or canceled by Seller upon notice to Buyer
in the event of any of the foregoing, but the balance of the agreement shall otherwise re-
main unaffected as a result of the foregoing. If Seller determines that its ability to supply the
total demand for the Goods or to obtain material used directly or indirectly in the manufac-
ture of the Goods is hindered, limited or made impracticable due to causes set forth in the
preceding paragraph, Seller may allocate its available supply of the Goods or such material (without
obligation to acquire other supplies of any such Goods or material) among itself and its purchasers
on such basis as Seller determines to be equitable without liability for any failure of perfor-
mance which may result therefrom.
9. CANCELLATION
Seller may cancel this agreement at any time for any reason upon 30 days written
notice. Unless otherwise agreed in writing by Seller, Buyer may not cancel this agreement for any
reason.
10. CHANGES
Buyer may request changes or additions to the Goods consistent with Seller’s specifica-
tions and criteria. In the event such changes or additions are accepted by Seller, Seller may
revise the price and dates of delivery. Seller reserves the right to change designs and
specifications for the Goods without prior notice to Buyer, except with respect to
Goods being made-to-order for Buyer.
11. ASSIGNMENT
Buyer shall not assign its rights or delegates its duties hereunder or nay interest therein
or any rights hereunder without the prior written consent of the Seller, and any such
assignment without such consent, shall be void. Seller may assign its rights and delegate its
duties hereunder.
12. GENERAL PROVISIONS
These terms and conditions supersede all other communications, negotiations and
prior oral or written statements regarding the subject matter of these terms and condi-
tions. No change, modifications, rescission, discharge, abandonment, or waiver of these
terms and conditions shall be binding upon the Seller unless made in writing and signed
on its behalf by a duly authorized representative of the Seller. No conditions, usage or
trade, course of dealing or performance, understanding, or agreement purporting to mod-
ify, vary, explain, or supplement these terms and conditions shall be binding unless
hereafter made in writing and signed by the party to be bound and no modification shall
be affected by the Seller’s receipt, acknowledgment, or acceptance of purchase orders,
shipping instruction forms, or other documentation containing terms at variance with or in
addition to those set forth herein. No waiver by either party with respect to any breach or
default or of any right or remedy and no course of dealing, shall be deemed to
constitute a continuing waiver of any other breach or default or of any other right or
remedy, unless such waiver be expressed in writing and signed by the party to be bound. All
typographical or clerical errors made by Seller in any quotation, acknowledgment or publication
are subject to correction.
The validity, performance and all other matters relating to the interpretation and effect of this
agreement shall be governed by the law of the state of Missouri. Buyer and Seller agree that the
proper venue of all actions arising in connection herewith shall be only in the state of Missouri. The
Convention for the International Sales of Goods shall not apply to this agreement.
13. COMPLIANCE WITH CERTAIN LAWS
These Goods shall be produced in compliance with the requirements of the Fair Labor
Standards Act of l938, as amended and Executive Order 11246.
GENERAL TERMS AND CONDITIONS OF SALE
8
Printed in USA
Form No. II-TV (04-18)