Samap écosystème PI380 Instruction Manual

COMMERCIAL
CEREAL MILL
SAMAP
PI 220/3 PI 220/4
PI 380/3 PI 380/4
INSTRUCTION OF USE
MAINTENANCE
English translation of the original version in french (Version 01 du 13/02/13)
34, chemin de la Speck
68000 COLMAR – France
www.samap-eco.fr
écosystème
Samap

SUMMARY
SUMMARY Page 1
RULES - SECURITY Page 2
SAFETY SYMBOLS
TO KNOW THE MILL
INTEGRITY OF THE MILL
NOISE
WHAT MUST BE AVOID
RECYCLING AT THE END OF ITS LIFECYCLE
BEFORE FIRST USE Page3
ASSEMBLY
FIRST STARTING, WAY OF MOTOR ROTATION
CLEANING OF THE MILL BEFORE FISRT USE
YOUR MILL Page 4
DESCRIPTION
SPECIFICATION
ALTERNATIVE ON YOUR MILL Page 5
INSTRUCTION OF USE Page 6 à 7
TO SWITCH THE MILL ON
SETTING THE FINENESS OF THE FLOUR
ADJUSTABLE GRAIN IN-FEED OPENING
TIME COUNTER
TIMER
TO STOP THE MILL
CLEANING AND DAILY CARE
MILLSTONES
MAINTENANCE Page 8
MAINTENANCE
SPARE PARTS
IF PROBLEM OCCUR Page 9 à 10
MILL DOESN’T START
INSUFFICIENT FINENESS
UPPER MILLSTONE THREAD IS BLOCKED
IN CASE OF MOTOR OVERLOAD
MILLSTONE SOILING
CHANGING THE MILLSTONES
MILLESTONES SHARPENING
ELECTRIC DIAGRAMS Page 11 et 12
CE DECLARATION OF CONFORMITY Page 13
WARRANTY Page 13
1

RULES - SECURITY
SAFETY SYMBOLS
Following safety symbols will be used:
This safety symbol indicate important warnings with risk of injury for the user.
This safety symbol indicate important warnings with risk of break or a unapropriate way of use of the the mill.
TO KNOW THE MILL
Keep this document on a right place known by all users, near the mill.
Before first use , read through carefully the instructions of use, maintenance and safety messages. Follow the instructions and
advices :
•Check all tags or signs on the mill. Replace the lost and unreadable tags.
•Have only qualified person using, install or repair this mill.
•Do not use the mill for other than intended use.
•Do not exceed the maximum capacity.
•All the moving parts are protected. Do not remove those protections.
•Intervention on electric parts have to be done by a qualified person
•The mill is not intended for use by young children or infirm persons without supervision
•Turn the mill off and unplug it from the outlet when not in use, before cleaning or maintenance.
•Only use the mill in a dry and tempered place. Do not use the mill outdoor.
INTEGRITY OF THE MILL
To avoid injuries or misuses, the machine must not be transformed or changed without approbation of SAMAP
ECOSYSTEME.
Any arbitrary modification made to this machine, releases the manufacturer of any responsibility deriving
from the damage and possible injuries.
The use of the mill without its protections is prohibited, in particular at the time of the phases of maintenance and cleaning.
NOISE
Noise mesurement: LpA = 74 dBA, incertitude KpA =2,5dB (standart : ISO11201 :1995 et ISO4871 : 1996. Measurement device
positioned on a scheme of work :1 m of the ground. Microphone turned towards the mill at 1.30 of the ground and 1 m of distance).
WHAT MUST BE AVOID
•Never plug your mill on electric current that do not correspond to the caracteristics of the motor.
•Never run the machine when all the protections or security elements are not on place.
•Never run the mill in any position other than upright.
•Never damage the thread of th fixed upper millstone or mill chamber
•Never grind witout an air filter (6) or collecting bag of the flour (8)
•Never grind cereals withs foreign particuls like stones, metal, …..
•Never grind grain that is damp nor oilseeds.
•Never store the mill in a cold or humid place.
•Never grind wihtout having upper millstone locking bolt tight (4).
•Never let the stone rub too hard and unnecessary together.
•Never wash the millstones with water.
2

RECYCLING AT THE END LIFECYCLE
At the end of its lifecycle, this product must be turned in at a collection point for recycling electric and electronic appliances.
By ensuring this product is correct, you will help to prevent potential negatives consequences for the environment and human health, which could
otherwise be caused by inapropriate waste handling of this product. The recycling of materials will help to conserve natural ressources.
For more detailled information about recycling this product, please contact your local Civic Office, the retailler where you purchased the product,or
SAMAP ECOSYSTEME.
Packing material must be recycled or destroyed according of local regulations.
BEFORE FIRST USE
ASSEMBLY
•Take the mill carefully out of its packing. Put the mill vertically on a flat surface.
•Attach the flour selector (7) to the mill chamber housing (9) like follow :
oPlace the flour selector (7) on the foreseen holes from the mill chamber housing (9), in order that the outlet
hole is directed to the bottom.
oEngage the nuts (11) into the flour selector after having slipped the washers.
oBlock the screws with the help of a key.
•Put the feed hopper (5) on its place and screw it onto the fixed upper millstone (10)
•Attach the air filter (6) onto the top of the flour selector (7)
•Attach the flour selctor collecting bag onto the bottom of the flour selector with the flour strap.
FIRST STARTING, WAY OF MOTOR ROTATION
The mounting of plug to the outlet has to be done by a qualified person.
•Fit an outlet and connect the phases, neutral (not required) and earth (electrical earth is required, wire color :
yellow/green).
•Before turning on your mill, check that your installations are abble to support the powersupply of the mill and that the
electrical safety fit.
•Check that the overload safety/starter button (3) is in position "OFF" = 0
•Way of motor rotation.
The motor must turn in ANTI-CLOCKWISE direction.
To do this verification :
oSwitch the overload safety/starter button (3) in position "ON" = I
oStop the mill quickly by turning the button (3) in position "OFF" = O
oCheck the direction of the agitating spindle which is visible in the bottom of the feed hopper.
The motor must turn ANTI-CLOCKWISE direction. If it is the case, the motor is well connected.
oOtherwise, the way of rotation has to be changed:
!Invert the two wires (phase) on the connecting cable (1).
!Try again a new verification as described above.
•When the motor runs in the correct direction, the mill is ready to work in milling.
CLEANNING BEFORE FIRST USE
Clean all the surfaces in contact with foodstuff (except the millstones) with a soft sponge and cleaning product allowed to get in contact with
foodstuff.
To clean the millstones, grind 5 kg of cereals to obtain an extra fine flour (see chapter Regulating the fineness of the flour). Throw away this flour and
clean the mill chamber and the stones with a vaccum cleaner.
3

YOUR MILL
DESCRIPTION
1Connecting cable
2Time counter
3Overload safety/starter button and emergency stop
4Upper millstone locking bolt
5Feed hopper
6Air filter
7Flour selector
8Flour collecting bag
9Mill chamber housing
10 Fixed upper millstone
11 Nut for flour selector fixing
12 Grain in-feed lever (red knob)
13 Ampmeter
14 Driving lever (black knob)
15 Timer (only on PI220/4 or PI380/4)
SPECIFICATIONS
PI380/3
PI220/3
PI380/4
PI220/4
Power supply (V~) threephase
380
220
380
220
Frequency (Hz)
50
50 / 60
50
50 / 60
Power cosumption (kW)
3
3 / 3,6
4
4 / 4,7
Motor speed (tr/mn)
2900
2900 / 3300
2900
2900 / 3300
Height, length, width (m)
1,35 / 0,8 x,0,5
Weight
105 kg
115 kg
Noise LpA (dBA) Incertitude KpA =2,5dB (1)
74
Feed hopper capacity (kg)
30 to 40 kg
Millstones
Diameter (mm)
Weight (kg)
Composition
200
20,5
Corundum / Magnesite cement
Flour output
Fine grinding (Wheat 10% of moisture)
80 à100kg/h
100 à120kg/h
(1) See the measure conditions on chapter RULES - SECURITY.
5
9
4
10
12
1
8
11
7
14
6
2
3
13
15
4

ALTERNATIVE ON YOUR MILL
5

INSTRUCTION OF USE
TO SWITCH THE MILL ON
•Connect your mill to a power supply.
•Check that the adjustable grain in-feed (12) is closed. FIll the hopper with cereals or grains.
•Switch the overload safety/starter button (3) in position "ON" = I.
•Open the adjustable grain in-feed inlet (12) to allows the cereals to go in the mill chamber
•Check the charge of the motor on the ampmeter (13) (see chapter Ampmeter)
•During functionning, the mill doens’t need to be supervised once the grain in-feed and the fineness set.
•Stop the motor as soon as the hopper is empty to avoid an increase of motor temprature.
ADJUSTABLE GRAIN IN-FEED
The adjustable grain in-feed is obtained by changing the size of the opening situated at the bottom from the feed hopper (5) by the feed inlet control
red knob (12).
The regulating of the inlet has only few influence on the fineness of the flour but allows to control:
•the temperature of the flour
•the optimal charge from the motor thanks the indication of the ampmeter (see chapter Ampmeter).
SETTING THE FINENESS OF THE FLOUR
The fineness of the flour is obtained by adjusting the distance from the fixed upper millstone (10) to the lower moving millstone fixed on the motor
axle. This setting can be done without level from coartse to the finest milling.
Instruction:
•Close the feed inlet hole by turning the grain in-feed lever-red knob (12).
•Run the mill by switching the starter button (3), position ON = I
•Firmly maintain the fixed upper millstone (10) by holding the grain in-feed lever-red knob (12) or driving lever- lack knob (14). Then
unscrew the upper millstones locking bolt (4).
•Fine grinding :
oWith the lever, turn the fixed upper millstone (10) slowly clockwise until you hear a very slight scrapping of the millstone agains
each other.
oAs soon as your hear the noise of friction, stop turning and eventually come back from some millimeters.
oWhile firmly maintaining with a hand the upper millstone (10), screw up the locking bolt (4) to maintain the millstone in the
chosen position. After screwing the locking bolt (4), you schould only hear the scraping of the millstones quite lightly.
oAfter this, open the inlet hole by unscrewing the grain in-feed lever-red knob (12) to let the grain going in the mill chamber.
oBefore turning the motor off, close the inlet aperture by screwing the inlet knob (12).
•Coarse grinding :
oWith regard to the fine milling, you must take apart the millstones. More you take the millestones apart and more you
will obtain coarse grinding.
oUnscrew from two revolutions the locking bolt (4) and maintain firmly with one hand the fixed upper millstone (10) by holding
the inlet knob (12).
oTurn slowly the fixed millstone anti-clockwise.
oLock the bolt (4), to use the mill.
•Extrafine grinding:
oPut the mill in fine grinding position.
oOnce the fine grinding setting done, motor running and grains in the mill chamber,re-open the the locking bolt (4) and hold the
driving lever – black knob (14).
oTurn slowly clockwise the upper millstone until you hear again the millstones rubing agains each other. With this operation, you
remove
oAs soon as the grinding is finish, stop the mill to avoid that the millstones rub together without grains.
AMPEMETER
The ampmeter (13) allows to control the charge of the motor during the milling, in view to avoid the releasing of the thermal security.
The engine charge makes it possible to obtain an optimal balance between grinding output and heating of the engine/room of grinding. The goal is
to limit the rise in temperature of the flour in order to preserve the food values of them.
With this object, it is important not to go beyond following intensity :
•Motor 380V threephased 3 kW : 5.7 amp
•Motor 380V threephased 4 kW : 7.5 amp
•Motor 220V threephased 3 kW : 9.9 amp
•Motor 220V threephased 4 kW : 13.3 amp
6

To obtain the good intensity, you will have to increase or reduce the inlet from grains, as indicated in the chapter of Adjustable grain in-feed
opening“.
A mark on the ampmeter allows to see the intensity that has not to be overcrossed.
TIME COUNTER
The mill is equiped with a time counter to be abble to follow the hours of use.
TIMER (PI380/4 and PI220/4 only)
A timer allows to give a milling time . Once the time is ellasped, the motor will automatically stop.
During this milling time, take care that the hopper is full enough to avoid the mill working wihtout grains.
TO STOP THE MILL
At the end of the milling and before to stop the motor, we adwise to close the opening hole with the feed inlet knob (12). This measure allow an
automatic cleaning from the mill chamber..
Turn the starter button (3) in position OFF = 0
This instruction goes also for emergency stops.
CLEANING
After each use of the mill :
•Unplug the connecting cable before each cleaning of the mill.
•Shake the air filter (6) The filter has to be keep as clean as possible to facilitate the evacuation of the air coming from the millchamber.
•Clean the aera of the mill from all flour.
MILLSTONES
The millstones are made of natural components as :
•Corundum, extremely hard. It is the working part of the mill.
•Binding agent or cement, made upon terrestraial and nautical magnesite.
After several years of use, it is known and normal that the millstones wear out. Some. Users take a fright as soon as they see some wear traces near
the center of the lower moving millstone and some other , after years of use without never any look to their millstones , find out a less fine milling.
To take care of your millstones in order to achieve a much longer life of them, keep in mind the following : the finer the flour required, the less wear
on the stones.
Indeed, in fine milling there is a self sharpen on the stones, when by coarse milling the tendency is on a more baring of the stones.
Consequently, it is good , regulary, to sharpen the stones by doing an extra fine milling where the stones lightly touch together.
HUMIDITY = Enemy number one of the millstones
•It is absolutely indispensable to use cereals or grains which are very dry.
The use of grains, which are not dry enough can provoke the soilling from the millstones and the stop of the motor by the
releasing of the thermal security.
•You can regognize a dry grain when it cracks between the teeth.
•The cereals have to be stocked in preference in a dry room, heated and ventilated.
•Stored outside or in a humid room, or not ventilated, the grains can absorb humidity and provoke the soilling from the
millstones.
•In case of a long time of inutilisation, it is important to store the mill in a dry place, well cleaned and disencumbered of
the flour and the grains.
An excess of humidity while period of storage can be damageable for the millstones.
7

MAINTENANCE
USUAL MAINTENANCE
Of a solid construction and built to last, your cereal mill don’t require complicated maintenance.
Before overy operation of maintenance, stop the mill and unplug the connecting cable (1)
Never use the mill before all the safety measures and protections are positioned back.
On regular intervals of time (every 40 hours) or before a long period of use, the following maintenance has to be done:
•Cleaning the air filter:
oShake the air filter (6) who ensure the evacuation of the ve,tilation air. It efficiency depends on its state of cleanness.
oWash the air filter with lukewarm water, gently,without to outstretch the fiber of the air filter. Don’t hesitate the change your air
filter if the filter is not flourproof anymore.
•After taking off the fixed upper millstone (10), clean the inside of the mill chamber housing (9) with a vaccum cleaner.
•Clean the threads of the millstones (inside and outside) with a soft brush to remove all the flour.
•With a cloth, apply a thin film of vaseline oil (or sewing machine oil) on the threads.
•Clean the flour selector with the furnished brush.
•Clean the mill (motor mill chamber) and all his surounded area with a vacuum cleaner.
SPARE PARTS
It is disadvised using spare parts other than those of origins of the manufacturer.
The bearings and motor are life-lubricated.
For all inquiries or spare parts order, please give us following informations :
•The model of the mill
•The serial number and year of built
•The electric specifications of the motor.
Code
Designation
F00.607
Threephased motor 230/400V 3KW
F00.608
Threephased motor 230/400V 4KW
S00.541
Fixed upper millstone assembly
S00.542
Turning millstone
S00.731
Flour selector
S00.730
Mill chamber (body of the mill)
F00.611
Ampmeter 15-75 A
F00.613
Time counter 50 hz
Time counter 60 hz
F00.614
Overloadsafety/starter button 4-6,3A
F01.032
Overloadsafety/starter button 6,3-9A
F01.037
Overloadsafety/starter button 9-12,5 A
F01.388
Mill support inox
F01.031
Undervoltage release to motorstarter 415 V
F01.036
Undervoltage release to motorstarter 230 V
F00.617
Feed hopper
F00.618
Grain feed adjustment bolt
F00.619
Upper millstone locking bolt
F00.620
Flour collecting bag
S00.543
Air filter
F00.621
Flour bag strap
Code
Designation
F01.246
Cleaning brush
F00.622
Joint for upper millstone
S00.721
Plastic ferrule
F01.389
Electric box for PI
F01.033
Timer 50Hz
F01.034
Timer 60Hz
F01.035
Timer 50Hz
F01.128
Motor bearing 6205-2RS1
F01.129
Motor bearing 6206-2RS1
S00.615
Motor felt washer
S00.566
Flour selector insulated felt
F01.125
Screw 5 x 16 for plates
F01.123
Washer ø 5 for plates
F00.885
Nut ø 5 for plates
F01.115
Screw 8 x 25 for flour selector
F01.116
Screw inox 8 x 16 for motor
F01.122
Round ø 8 for flour selector
F00.889
Connecting cable 5x1,5mm2
F01.184
Connecting cable 4x1,5mm2
F01.146
Feed hopper protective grille
F01.390
Plate for mill support
8

IF PROBLEM OCCUR
Always unplug the outlet when not use or before maintenance and cleaning operations.
Never use the mill before all the safety measures and protections are positioned back
SAMAP ECOSYSTEME or your retailler will answer to all your technical questions. Do not hesitate to contact us for further details
or advices.
MILL DOESN’T START
•Check that the electric cable is proprely connected to the outlet. Check if the electric cable is not damaged.
•For the model PI380/4 or PI220/4, check that the timer is not on 0.
INSUFFICIENT FINENESS
If the finess of the flour is insufficient:
•Check that your cereals or grains are dry enough. With humid cereals , you won’t reach a good fineness.
•Ajust the distance the millstones (see chapter Setting the FINENESS)
After several tons of flour, it is normal that the millstones wear out a little.By changing the distance between the millstones you will find
again a high fineness.
•Check that the millstones are not damaged because of grinding foregns bodies (metal, stone,….). In this case, you will see. In this case, you
can send us picture of the two millestones to see if they need a rough sharpening or need to be replaced.
UPPER MILLSTONE THREAD IS BLOCKED
Sometime, a small amount of flour is able to come along the thread. After a while this flour is reacting like glue: it is not possible or hard to
screw/unscrew the upper millstone. It is not possible to change the grinding fineness anymore.
To avoid this problem, respect the maintenance instructions (see chapter Usual maintenance).
If the upper millstone is blocked
•Heat the mill chamber housing with a hair dryer all around during a 10 minut period. This rise in temperature will allow a light dilation of
the mill chamber housing compared to the upper millstone.
•Unscrew the upper millstone with small movement of going return to free the thread from this glue. Take off the upper millstone.
•Never use a hammer or give a shock to unscrew the millstone. This could damage the threads.
•Clean the threads (mill chamber and upper millstone) with the help of a soft brush. With a cloth, apply a thin film of vaseline oil (or sewing
machine oil) on both threads.
•Screw on the fixed upper millstone (10), taking good care of the threads.
When it is not possible to move the millstone even after heating the mill chamber housing, the mill will have to return to your dealer or our factory.
IN CASE OF MOTOR OVERLOAD
In the event of motor overload, the switch (3), turns automatically in position “OFF” = 0. This safety overload protect the motor.
When the temprature of the motor is too high, you will have to wait a few minutes until the the temperature of the motor drops down to be able to
turn the switch again in postion 1= ON.
The repeated shutdowns of the overload safety button are often the insufficiently dried cereal symptom.
To cure this problem:
•Check the moisture of the cereals and grains as a damp grain will ask to many efforts for the motor to be grind. Dry the grains to avoid an
overload of the motor.
•Check if the millstones are not soiled ( –see chapter soiling the millstones). Clean the millstones or do coarse grinding with very dry cereals.
•Check the quality of your grains (presence of foreign particules like stones, iron, ….). Clean the cereals
SOILING THE MILLSTONES
In case of soiling of the millstones and stop of the motor, proceed as follow :
•Empty the hopper (5) from all grains
•Unscrew the locking bolt (4) from the fixed upper millstone (10)
•Unscrew the fixed upper millstone (10) by turning i tant-clockwise.
•Remove the upper millstone (10) from the mill chamber (9). Take good care to the threads.
•Clean the millstones with the help of a screw-driver or a pointed knife , in order to take out the agglutinated pasty crust on the surface. Take
also care to take out the cavities in the millstones.
•Never wash the millstones.
•If they get wet accidentaly, leave them apart somewhere to dry.
9

•Before reassembly, clean the two threads with the help of a soft brush. With a cloth, apply a thin film of vaseline oil (or sewing machine oil)
on both threads.
•Screw on the fixed upper millstone (10), taking good care of all threads.
In case of soft soiling, it is also possible to try a cleaning of the millstones by doing a coarse milling, with dry grains.When this operation succeed,
this avoid the removing from the fixed upper millstone (10).
CHANGING THE MILLSTONES
Disassembling
•Take off the feed hopper and the flour selector
•Take off the upper millstone
•Turn the lower millstone so that the retaining nut holding the millstone on the motor axle is opposite the hole where the flour is ejected.
•Put the box banner n°13 into the hole, fit it over the nut and turn it anti-clockwise to unscrew it from at least two full turn.
•Put a lever through the flour selector (the handle of universal pliers are perfect for this) and lever up the millstone a little. Take out the
lever, turn the millstone abnd lever again. Repeat until the millstone is fulli freed.
•Take the felt washer who is around the motor axle. Clean it or change it and put it on the same place.
Reassembling
•Put the nut on the millstone.
•Mount the millstone on the axle. If the fit of the millstone is too tight, rub the motor axle down with emery paper all around. Grease lightly
the axle , this will make the millstone easier to remove in the future.
•Tight the millstone nut firmly to the motor axle.
•Clean the two threads (mill chamber and upper millstone) with the help of a soft brush. With a cloth, apply a thin film of vaseline oil (or
sewing machine oil) on both threads.
•Screw on the fixed upper millstone (10), taking good care of all threads.
•Mount every dissambled parts, especially the protective parts.
•Plug yoyr mill and do a fine grinding by rubing the millstones slightly together.
MILLSTONES SHARPENING
Before changing millstones and find again a high level of fineneness, it is posiible to do a rough millstones sharpening to find again the right
grinding profile.
This operation has to be done in our factory with sharpening sand. Depending to the state of wear out of your millstones, we will confirm you if this
operation is possible or if the change of the millstones have to be done.
10

ELECTRIC DIAGRAMS
11

12

CE CONFORMITY CERTIFICATE
WE, SAMAP ECOSYSTEME SARL – 34, CHEMIN DE LA SPECK 68000 COLMAR, France
DECLARE UNDER OUR OWN RESPONSABILITY, THAT OUR MACHINE (MODEL, SERIAL NUMBER AND YEAR ON THE RATING PLATE) COMPLIES WITH EC
DIRECTIVES :
•2006/42/EG (Directive machine)
•2006/95/CE (Directive basse tension)
•2004/108/CE (Directive CEM)
•
THE FOLLOWING STANDARDS HAVE BEEN APPLIED:
•NF EN 12100 : Décembre 2010. Sécurités des Machines – Principes généraux de conception
•NF EN 60204-1/A1 : Mai 2009. Sécurités des machines –Equipement électriques des machines – Règles générales
Colmar , 03/01/2013
Name: ZIMMER Michael
Titel: Head manager
Signature
WARRANTY
Before delivery, SAMAP mills pass by motor and grinding tests and a millstones sharpening.
We guarantee the buyer that our mills:
•PI220/3
•PI380/3
•PI220/4
•PI380/4, are trouble free from material and functionning.
The guarantee period is:
•Millstones : 150 hours of use, limited to a two years period, time counter or date of first purchase as reference.
•Motor and structure: 5 years from the date of original purchase.
The warranty is limited to the exchange of defected parts recognized by ourselves.
The guarantee applies to the millstones only if clean, dry grains are used, free from any stones, nails, metal chips or foreign particules.
Inapropriate use (e.g. operating faults, mechanical damages, incorrect operating voltage, ….) are excluded from guarantee claims.
The guarantee is void if the mill is manipulated by non-authorised persons or for milling other products than dried grains and cereals.
The mill and the defected parts have to be send to our company. All the shipping and handling costs are in charge of the user. The defected parts have
to be adequatly packed.
In the event of repairs, no claims will be accepted for indeminties concerning lost time or loss of use during repair.
In all cases, the legal guarantee is applicable agains all faults and consequences of hidden vices.
SAMAP ECOSYSTEME
34, chemin de la Speck
68000 COLMAR
13