X-FLOC Minifant M99 User manual
Operating Instructions
Insulation Blowing Machine Minifant M99 · F-Series
Original Operating Instructions
Version 2
M99 · M99-DS · M99-DS-Pro
X-Floc Dämmtechnik-Maschinen GmbH
Rosine-Starz-Straße 12 · 71272 Renningen · Germany
Insulation Blowing Machine M99
Page 2 of 51 X-Floc Dämmtechnik-Maschinen GmbH
Rosine-Starz-Straße 12 · 71272 Renningen · Germany
Contents Page
1About the Operating Instructions 4
2Safety Notes 6
2.1General Notes 6
2.1.1General 6
2.1.2In the event of an emergency 6
2.2Intended & Non-Intended Use 6
2.2.1Intended Use 6
2.2.2Non-Intended Use 6
2.3General Safety Notes 6
2.3.1Qualified Personnel 6
2.3.2Operator 6
2.3.3Qualified Electrician 6
2.4Safety Devices 7
2.5Spare Parts 7
2.6Insulation Materials 7
2.7Resale 7
3General Technical Description 8
3.1Full Diagram 8
3.2Control Elements 10
3.3Delivery Contents 12
3.4Technical Details 12
3.4.1Serial Plate 12
3.4.2Technical Details 13
4Preparation 14
4.1Transport, Assembling & Connecting 14
4.1.1Unpacking & setup 14
4.1.2Power Connection 15
4.1.3Suction Hood 15
4.1.4Outlet Connection 16
4.1.5Control Connection M99/M99-DS 16
4.1.6Control Connection M99-DS-Pro 16
5Operation 17
5.1Cable Remote Control KFB
3 17
5.1.1Switching the Machine On 18
5.1.2Machine Operation 18
5.1.3Cable Remote Control KFB
2000 18
5.2Radio Remote Control FFB
400 19
5.2.1Control Activation 20
5.2.2Machine Operation 20
5.2.3Key Lock Settings 20
5.2.4Battery Status 20
5.2.5Deceleration Time Setting 21
5.2.6Hand-held Control and Receiver Configuration 22
5.2.7Radio Remote Control FFB
2000-Pro 22
5.3Functionality 23
5.4Airlock Feed Gate 24
5.5Airlock Rotational Speed (DS) (optional) 24
5.6Initial Commissioning 25
5.7Normal Operation 25
5.7.1Establishing Operational Readiness 25
5.7.2Warm Up 25
5.7.3Initial Operation 25
5.7.4Decommissioning 26
Insulation Blowing Machine M99
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6Additional 27
6.1Cleaning & Maintenance 27
6.1.1Maintenance Intervals 28
6.1.2Conditioning Unit & Rotary Airlock Maintenance Function 29
6.1.3Sealing Rings 29
6.1.4Rotary Airlock & Gaskets 29
6.1.5Pressure Test 30
6.1.6Air Filter 30
6.1.7Conditioning Unit 30
6.1.8Pressure Detection Unit M99-DS-Pro 30
6.1.9Carbon Brushes 31
6.1.10Internal Hosing 31
6.1.11Airlock Feed Gate 31
6.1.12Operating Hours Meter 31
6.1.13Gear Boxes 31
6.1.14Cleaning 31
6.2Faults & Troubleshooting 32
6.3Disposal 33
6.3.1Final Decommissioning 33
6.3.2Disposal According the Environmental Protection 33
7Appendix 34
7.1Optional Accessories & Spare Parts 34
7.1.1Optional Accessories 34
7.1.2Spare Parts 34
7.2Technical Drawings & Circuit Diagrams 35
7.2.1Technical Drawings M99, M99-DS, M99-DS-Pro 35
7.2.2Electrical Circuit Diagram M99 40
7.2.3Electrical Circuit Diagram M99-DS 42
7.2.4Electrical Circuit Diagram M99-DS-Pro 45
7.2.5Parameter List for the Frequency Convertor M99-DS und M99-DS-Pro 48
7.2.6Technical Details FFB
400 48
7.3EC Declaration of Conformity 49
7.4Index 50
7.5Change Index 51
Insulation Blowing Machine M99
Page 4 of 51 X-Floc Dämmtechnik-Maschinen GmbH
Rosine-Starz-Straße 12 · 71272 Renningen · Germany
1About the Operating Instructions
1.1 Preface
Dear X-Floc customer,
Thank you for your trust in our product. We hope you don’t encounter any problems whilst operating the
insulation blowing machine M99.
This operating manual contains all the important information for safe and optimal operation with the
insulation blowing machine. The operating manual must be read carefully before initial operation and be
kept at hand at the site of use.
It is imperative that all persons who intend to use this machine read the operating manual carefully, ensuring
they are familiar with all the safety notices prior to operating the machine. A fixed storage site for the
operating instructions must be specified by the operator.
The operating manual must be used in accordance with national law which is based on accident prevention
and environmental protection. The binding rules surrounding accident prevention and the recognized
technical rules governing safe and proper work applicable in the country and at the site of use are to be fully
acknowledged. Our General Terms & Conditions apply.
In case of any obscurities or if you have any questions regarding the insulation blowing machine, please
contact our customer service team. In order to provide you with the best help and support possible, please
have the product and model numbers as well as the technical features ready.
Due to continuous developments on our products, it is possible that new features have not yet been
accounted for in this manual. The latest information about the insulation blowing machine M99 are
obtainable by contacting our customer service team.
The contents of this document must not be wholly or partially passed on and/or reproduced without written
consent. All technical information, illustrations, sketches, etc. are strictly subject to the protection of
Copyright law.
For any queries regarding your purchase, please contact your distributor or:
X-Floc Dämmtechnik-Maschinen GmbH
Rosine-Starz-Str. 12
71272 Renningen
Germany
Phone: + 49-7159-80470-30
Fax: + 49-7159-80470-40
Web: www.x-floc.com
Your X-Floc distributor As o
f
: 09.10.2015
Insulation Blowing Machine M99
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1.2 Icons & Symbols
The following icons and symbols are used throughout the operating instructions:
Caution hazard! Details, instructions and prohibitions regarding damage prevention and personal
injury. Ignoring this symbol may result in harmful consequences such as fatal injuries.
WARNING. High voltage.
WARNING: Danger of injury!
WARNING: Automatic start/restart!
General Prohibition Sign.
Usage instructions, please read carefully.
Must wear breathing mask.
Must wear ear protectors.
Sorted and recycled environmental hazardous waste in accordance with environmental protection.
Insulation Blowing Machine M99
Page 6 of 51 X-Floc Dämmtechnik-Maschinen GmbH
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2Safety Notes
2.1 General Notes
2.1.1 General
The insulation blowing machine M99 is designed and built based on the latest state of the art technology
with all the recognized safety and security requirements.
We implore you to only use the insulation blowing machine in impeccable technical conditions whereby
general safety and hazard awareness are taken into account. Interferences and defects that may impair the
safety of users and third parties must be rectified immediately.
In order to keep potential risks minimal, preventive measures regarding safety at the workplace must be
strictly adhered to at all times. First-aid facilities and fire protection must be inspected regularly.
2.1.2 In the event of an emergency
In the event of an emergency, turn the main switch Q1 [19] to position “0” and disconnect the mains.
2.2 Intended & Non-Intended Use
2.2.1 Intended Use
The insulation blowing machine M99 is authorised for the processing of officially approved insulation
materials such as cellulose, wood fibre and rock wool, via nominal sized hose lines.
2.2.2 Non-Intended Use
Any other applications exceeding this are considered improper. X-Floc Dämmtechnik-Maschinen GmbH shall
not be liable for any resulting damage to persons and/or objects.
The insulation blowing machine is not explosion-protected and must not be used in potentially explosive
areas.
The use of non-approved spare parts and improper conversion, changes, repairs and maintenance at the
machine are not permitted.
An insulation blowing machine which has faults and/or modifications which compromise the safety features
may not be put into operation. The insulation blowing machine may not be insufficiently repaired,
maintained or wilfully damaged.
2.3 General Safety Notes
2.3.1 Qualified Personnel
The insulation blowing machine may only be operated and serviced by trained and qualified professional.
Operating the machine under the influence of alcohol, drugs and/or medication that impairs the work
performance and reaction speed is strictly prohibited. When in operation, the insulation blowing machine
must not be left unattended.
Trainees or personnel who are yet to undergo general training may only operate the insulation blowing
machine under permanent supervision by qualified personnel.
2.3.2 Operator
The operator is the person who operates the machine for commercial or economic purposes or provides it to
a third party for use or who holds legal product responsibility for the protection of the user, staff and third
parties during operation.
2.3.3 Qualified Electrician
Only qualified electricians or trained personnel under the instructions and supervision of a qualified
electrician are allowed to carry out work on the insulation blowing machine‘s electrical components.
Insulation Blowing Machine M99
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2.4 Safety Devices
In the event of functional interferences, the insulation blowing machine must be immediately shut down.
Interferences have to be rectified immediately. The insulation blowing machine may only be operated and
stored on sites where the temperature meets the operating requirements. Attention has to be paid to
sufficient air supply in order to avoid overheating. The insulation blowing machine may not be used on wet
surfaces or in rainy conditions. Hoses which are connected with metal parts can be recharged
electrostatically. An adequate grounding of metal parts reduces the potential risks of electrical discharging.
The electrical switchboard [6] is to be kept locked at all times upon initial commissioning and during the
operation. Access to this is only permitted for qualified electricians. Warning signs, coverings and protective
clothing may not be removed or changed. The insulation blowing machine’s movable parts pose a high risk
of injury.
DANGER!
Danger of injury upon initial commissioning and during operation of the insulation
blowing machine!
There is a higher risk of injury between the hopper extension [1] and the bottom of the machine [10].
Never tip over the machine during initial commissioning and/or operation!
Never grip the filling hopper [3] during initial commissioning and/or operation!
Never grip the area around the conditioning unit [9] during initial commissioning and/or
operation!
Prior to maintenance and cleaning work, move the net adaptor.
The workplace-related emission sound pressure level, measured according to DIN EN ISO 11201 is,
70.0 dB(A). Depending on local conditions, for example in an enclosed space, a higher sound pressure level
can occur.
The operator and persons, who are in the immediate proximity to the insulation blowing machine, must be
provided with all necessary protection gear. In the event of prolonged material afflux, the machine should be
switched off. When leaving the workplace, the machine must be stored securely in order to prevent
unauthorised and external influences from tampering the machine.
2.5 Spare Parts
Spare parts must comply with the manufacturer’s technical requirements. This is always guaranteed when
using original spare parts. X-Floc GmbH is not liable for any damages as a result of using improper spare
parts.
2.6 Insulation Materials
The insulation blowing machine may only be used with insulation materials which are authorised by
construction supervisory boards. If the machine should be used with non-authorised insulation materials and
hoses, then the potential threats of an electrostatic charge, which leads to in electrocution, and/or
interferences with the machine are imminent. X-Floc Dämmtechnik-Maschinen GmbH shall not be liable for
damage resulting from improper use to any persons or objects.
2.7 Resale
Should the insulation blowing machine be resold or passed on further, all accompanying documents must be
passed onto the new owner. To gain more information about the relevant safety changes on the insulation
blowing machine EM300, machines and accessories, the manufacturer’s registration is required. For more
information, please contact our customer service team.
Insulation Blowing Machine M99
Page 8 of 51 X-Floc Dämmtechnik-Maschinen GmbH
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3General Technical Description
3.1 Full Diagram
1
2
3
4
76
5
8
9
5
6
7
8
9
4
3
2
1
Figure 1: Insulation blowing machine M99
Pos. Control Element Purpose
1 Hopper extension Filling up, safety flap
2 Handle Holding device for removing the hopper [3]
3 Hopper Filling in
4 Airlock feed gate scale Material dosing, airlock feed gate settings
5 Motor Drive
6 Electric switchboard Control elements, on and off switch
7 Outlet NW63 (2½‘‘) Insulation material and air mixture outlet, conveyor line port
8 Rotary Airlock Transport and insulation material outlet, material dosing
9 Conditioning unit Shredding and conditioning of insulation material
Insulation Blowing Machine M99
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11
13
14
15
10
12
16
Figure 2: Insulation blowing machine M99
Pos. Control Element Purpose
10 Bottom of the machine Suction hood [12] fixing, Outlet [7], electric switchboard [6], wheels
[13], panelling
11 Intake socket NW75 (3‘‘) Air supply
12 Suction hood Air filter fixing, air supply unit
13 Wheel Stand and transport
14 Additional switch box DS, DS-Pro Pressure detection unit setting
15 Catch seal for the hopper Building parts fixing and lock
16 Sack support (optional) Insulation material feed
Insulation Blowing Machine M99
Page 10 of 51 X-Floc Dämmtechnik-Maschinen GmbH
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3.2 Control Elements
[RPM]
20...100%
20...100%
30% 100%
40%
20%
50%
60%
90
%
80%
70%
30% 100%
40%90%
80%
20%
50%
60% 70%
20...100%
20...100%
1
1
2
M2
M2
M3
17
18
19 20
22
Bezeichnung:
Serien-Nr.:
Baujahr:
Gewicht:
Netz:
Nenndaten:
Einblasmaschine
M99FXXXX
XX/20XX
ca. 120kg
230V / 50Hz / 16 A
3,6kW
Typ:
M99F-DS-Pro
23 24
25 26
Bezeichnung:
Serien-Nr.:
Baujahr:
Gewicht:
Netz:
Nenndaten:
Einblasmaschine
M99FXXXX
XX/20XX
ca. 120kg
230
V / 50
Hz / 16
A
3,6kW
Typ: M99F-DS
Mains voltage
[V]
21
P3
P4
S1 S2
R2
R1
Q1 Q2
P2 P1
Figure 3: Control elements electrical switchboard [6] M99
Pos. Control Element Purpose
17 Signal light ready for use P3 Display for operational readiness
18 Rotary airlock fault light and conditioning
unit fault light P4
Display for faults with the rotary airlock [8] and the conditioning
unit [9]
19 Main switch Q1 Switching the insulation blowing machine on and off
20 Blower selector switch Q2 Blower setting choice, M2 or M2
+
M3
21 Mains voltage display P2 230
V (optional) Digital display of the power supply voltage
22 Operating hours meter P1 Display for all operating hours
23 Blower power selector R1 (M99, M99-DS) Blower power setting
24 Material flow volume selector R2 (M99-DS) Rotary airlock [8] and conditioning unit‘s [9] rotational speed
setting
25 Reverse operation selector Q5 (M99) /
S1 (M99-DS, M99-DS-Pro)
Reverse operation of the rotary airlock [8] and the conditioning
unit [9] during maintenance work
26
Rotary airlock and conditioning unit
maintenance button S1 (M99) /
S2 (M99-DS, M99-DS-Pro)
Forward rotation of the rotary airlock [8] and the conditioning unit
[9] during maintenance work and for pre-crushing
Insulation Blowing Machine M99
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230V~ / 50 Hz / 16 A
+
+=10A
=16A
OFF
24V=
27
28
29
X10
X3
X2
230V~ / 50 Hz / 16A
+
+=10A
=16A
12345678910
12345678910
24 V =
27
30
29
X10
X3
X2
Figure 4: Side view of the electric switchboard’s [6]
control elements M99, M99-DS Figure 5: Side view of the electric switchboard’s [6]
control elements M99-DS-Pro
Pos. Control Element Purpose
27 Main connection X10 Electrical power point
28 Machine control socket X3 (M99, M99-DS) Remote control connection FFB400 / KFB3 / KFB30
29 Auxiliary power socket X2 Amplifier/vacuum station connection, signal output
30 Machine control socket X3 (M99-DS-Pro) Remote control connection FFB2000-Pro
[mbar]
300
275
250
225
200 175
150
125
100
80
315
31
S3
Figure 6: Control Element additional switch box [14]
Pos. Control Element Purpose
31 Pressure regulator S3 Pressure threshold setting
Insulation Blowing Machine M99
Page 12 of 51 X-Floc Dämmtechnik-Maschinen GmbH
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3.3 Delivery Contents
Description M99 M99-DS M99-DS-Pro Prod. No.
Insulation blowing machine M99 × × 3432
Insulation blowing machine M99-DS × × 3837
Insulation blowing machine M99-DS-Pro × × 5416
Net Adaptor for DE/EU 230
V, Schuko-CEE, 10
m 066
KFB3 Manual control × 3821
FFB400 Radio remote control, bidirectional × 4568
FFB2000-Pro Radio remote and cable remote control × × 5154
FFB2000-Pro connection cable, 50
m × × 5280
Suction hose conveyor pipe NW75 (3,0‘‘), 2
m 4485
Tool box 2419
For special orders, the delivery content is detailed in the delivery papers. The delivery has to be checked over
for completeness and possible damage.
3.4 Technical Details
3.4.1 Serial Plate
Bezeichnung:
Serien-Nr.:
Baujahr:
Gewicht:
Netz:
Nenndaten:
Einblasmaschine
M99FXXXX
XX/20XX
ca. 125kg
230V / 50Hz / 16 A
3,6kW
Typ: M99F-DS-Pro
Figure 7: Serial plate M99-DS-Pro
The entire insulation blowing machine M99’s important technical details are
engraved on the serial plate, see chapter 3.2. The serial number and the
insulation blowing machine’s year of production can be found on the serial
plate should they be required during maintenance and repair work.
Insulation Blowing Machine M99
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3.4.2 Technical Details
Specifications M99 M99-DS M99-DS-Pro
Dimensions (Ø×H) 640×1400
mm
Empty weight 110
kg 111
kg
Power supply 230
V / 50
Hz / 16
A
(230
V / 50
Hz / 10
A)*¹
230
V / 50-60
Hz / 16
A
(230
V / 50-60
Hz / 10
A)*¹
Rated power 3,6
kW
Engine power 0,75
kW
Adjustable fan power 2× 1,45
kW
Adjustable delivery pressure max. 325
mbar
Minimum blowing pressure 245
mbar
Air volume (nominal/gauged) 440/350
m³/h
Material flow rate*¹ max. 600
kg/h
Packaging density*² max. 145
kg/m³
Shredding Conditioning unit [9]
Filling hopper 200
L
Filling height 1400
mm
Intake socket [11] NW75 (3‘‘)
Outlet [7]*³ NW63 (2½‘‘)
Machine control KFB
3 and FFB
400 FFB
2000-Pro
Automatic blowing ×
Conveying height without/with
an amplifier max. 20
m / 40
m
Air supply unit, connectible 2× High performance-radial ventilators
Airlock feed gate Manually adjustable in 17 levels (1…1,5…2…8,5…9)
Airlock rotational speed control ×
Temperature during operation -10°C bis +30°C
All figures are approximate values and may differ.
*1) Maximum values depend on the types of insulation materials used and blowing process.
*1) Figures based on average cellulose insulation material.
*2) Based on loose insulation material. Maximum free-flowing bulk density 100
kg/m³.
*3) Direct reduction to NW
63>50 (2½‘‘ >2‘‘) possible.
*4) If necessary, a high performance-radial ventilator can be switched off. The back-up fuse
*4) must contribute 10A at this connection, see chapter 4.1.2.
Insulation Blowing Machine M99
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4Preparation
The operator is obliged to familiarise himself with the handling of insulation blowing machine M99’s
operating elements, as well as all the accessory parts before the initial commissioning in order to avoid
damage and accidents.
4.1 Transport, Assembling & Connecting
4.1.1 Unpacking & setup
The insulation blowing machine is packed for transport in the factory. The first step is to
unpack the machine and dispose the packaging material. The packaging material used is
made from recyclable material and must be disposed of in accordance with applicable
regulations.
Figure 8: Moving the machine
In order to facilitate easier transportation of the insulation
blowing machine, take the machine by the hopper extension [1],
carefully bring it to a balanced tilt using your foot and move it on
its wheels [13] to the required destination.
Moving the machine by gripping the hopper’s [3] handles [2] is not
advised.
When transporting the machine over palettes or anything similar,
protect the machine from tipping over or external hindrances.
In the event of transportation using cranes and lever
mechanisms, the main load must be taken from the bottom of the
machine [10]. A suspension exclusively for machine parts is
insufficient and dangerous.
The machine will be delivered in fully working condition. A self-installation of individual components is not
required. The insulation blowing machine should be installed on an even and stable surface, which can
accommodate heavy loads. When choosing the installation site, the following criteria must be met:
Sufficient air supply and open space around the machine.
Dry and even surface. Safe position!
Keep the hose lines and cable connectors as short as possible.
Avoid sharp hose curvatures and kinks.
Do not expose the insulation blowing machine to direct sunlight.
CAUTION!
The blowing machine is heat sensitive!
When exposed to direct sunlight and there is an insufficient supply of cool air, a power loss may
occur which may cause damage from overheating.
Avoid direct sunlight.
Ensure a sufficient amount of cool and fresh air reaches the machine’s intake socket [11].
Insulation Blowing Machine M99
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4.1.2 Power Connection
The base for the electric connection is shown on the provided electrical diagram. Pay attention to the
relevant VDE-guidelines (Association for Electric, Electronic and Information Technologies), the accident
prevention regulations and operating the insulation blowing machine outside the Federal Republic of
Germany according to national regulations.
WARNING!
Warning against dangerous electrical voltage!
Damaged cable connections and touching the electric cables can lead to electrocutions and sever
injury or death.
Before starting the connection work, ensure that the machine has been assembled
correctly and the hopper [3] is fixed to the bottom of the machine [10].
Before operating the electric switchboard [6], move the net adaptor.
Operating the electric switch board may only be done by qualified personnel.
Before starting the connection work, the electrical installation requirements must be checked over.
The machine is not protected against long periods of continuous overvoltage. In order to avoid damaging
the machine, the existing power network’s connection value must be sufficient for the whole system. The
machine’s connection may only be made over a particular supply point, in the worksite power distribution
point. If the mains voltage is too low and the supply cables are inadequately dimensioned, the machine’s
overall power can be reduced.
When using the cable reel, care must be taken to ensure that these are fully laid out. There is a risk of
overheating and fire! Take local conditions into account and prevent the supply cable from being damaged
when laying them out. The operating personnel must not be obstructed.
The insulation blowing machine M99 requires a power supply of 230
V / 50
Hz (M99), 230
V / 50-60
Hz (M99-
DS/M99-DS-Pro). The connection is made via the three-phase supply. The supply cable must be compatible
with the H07
RNF (3× 2,5
mm) version. The protective contact must be earthed correctly, the backup fuse
must amount to 16
A. Voltage or frequency deviations of up to 5% are permissible. Connect the supply
cable to a separately secured power circuit.
Connect the net adaptor to the electrical switchboard’s [6] main connection X10 [27]. Set the blower selector
switch Q2 [20] to position “2“(M2, M3). If there is a lack of power or the performance requirements are lower
than is normally required, the machine can be put into operation using only one high performance-radial
ventilator. At this connection, the backup fuse only has to be 10
A. Set the blower selector switch to position
“1” (M2).
4.1.3 Suction Hood
Figure 9: Incoming air through hose connection
The fresh air is vacuumed via the suction hood’s [12] intake
socket NW75 [11] and must be clean every time. If the
surrounding air’s particle load is too heavy, fresh air must
be blown into the area using the hose (up to 5m long)
provided in the delivery contents from an area with clean
air. The hose connection should be chosen so that no
material and dirt can be sucked in and hose opening can
always be seen. The hose connection should regularly be
checked for dirt and blockages and be cleaned if necessary.
The suction hose, with a nominal diameter NW75, must be
put over the intake socket and hermetically sealed with a
hose clamp NW75.
Insulation Blowing Machine M99
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4.1.4 Outlet Connection
Figure 10: Outlet NW63 (2½‘‘) [7] with
conveyor line
The insulation material-air mixture is blown out through the
blowing machine’s outlet NW63 [7].
Put the hose line with a nominal diameter of NW63 over the
outlet and seal airtight using a hose clamp NW63.
In order to prevent air and material congestion inside the machine, vertically ascending have to
be implemented with hose loops or hose knots every 3-4
m.
4.1.5 Control Connection M99/M99-DS
X3
Figure 11: Control connection
The cable remote control KFB3/KFB30 and radio remote control
FFB400’s connections are made at the electric switchboard’s [6]
machine control socket X3 [28].
Open up the machine control socket’s retaining bracket and plug
in the control’s connection plug [36/42] into the control socket.
Press the retaining bracket downwards in order to fix the
connection plug.
4.1.6 Control Connection M99-DS-Pro
X3
Figure 12: Control connection
The radio remote control FFB2000-Pro’s connection is made at
the electrical switchboard’s [6] machine control socket X3 [30].
Plug in the control’s connection plug [36/42] into the control
socket. When establishing the plug connection, the correct
insertion position can be found by aligning the flattened sides
on the connection plug and the machine control socket. Securely
screw the connection plug’s ferrule onto the control socket.
Insulation Blowing Machine M99
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5Operation
5.1 Cable Remote Control KFB
3
32
33
34
35
36
37
www.x-floc.com
Figure 13: Hand-held control KFB
3
Pos. Control Element Purpose
32 Toggle switch Choosing the air flow, air and material flow, OFF
33 Material Activating the air and material flow, switching the material flow on
34 OFF Deactivating the air and material flow, switch off the machine
35 Air Activating the air flow, deactivating the material flow
36 Connection plug Connection via the machine control socket X3 [28]
37 Connection cable Hand-held control and insulation blowing machine connection
Insulation Blowing Machine M99
Page 18 of 51 X-Floc Dämmtechnik-Maschinen GmbH
Rosine-Starz-Straße 12 · 71272 Renningen · Germany
5.1.1 Switching the Machine On
Set the toggle switch [32] to position OFF [34] and the insulation blowing machine’s main switch Q1 [19] to
position “I”. The machine is now ready for operation.
WARNING!
Warning of automatic start-up!
Persons in the machine’s vicinity can be disturbed or taken aback from the automatic start-up.
Always set the toggle switch [32] to position OFF [34] before switching the insulation
blowing machine on.
Before putting the machine into initial operation, ensure that no one will be disturbed
due to the machine’s automatic start-up.
5.1.2 Machine Operation
To operate the machine, the control must always be connected with the electric switchboard’s [6] machine
control socket X3 [28].
Position Function Explanation
Air flow activation. Set the toggle switch [32] to position Air [35]. Air supply turns on.
Air and material flow
activation.
Set the toggle switch to position Material [33]. Air and material
flow turn on.
Air and material flow
deactivation
Set the toggle switch to position OFF [34]. Air and material flow, if
enabled, are turned off.
5.1.3 Cable Remote Control KFB
2000
The insulation blowing machine M99-DS-Pro can be operated using the cable remote control KFB
2000, see
chapter 7.1.1.
For information about operating the machine, please check the separate operating instructions for the
KFB
2000 or contact the customer service team.
Insulation Blowing Machine M99
X-Floc Dämmtechnik-Maschinen GmbH Page 19 of 51
Rosine-Starz-Straße 12 · 71272 Renningen · Germany
5.2 Radio Remote Control FFB
400
39
38
43
44
45
46
40
41
42
Figure 14: Hand-held control and receiver FFB
400
Pos. Control Element Purpose
38 Material Material and air flow activation, switching on the material flow
39 OFF Material and air flow activation, switchover to parameterisation mode, key lock
activation
40 Antenna Bidirectional radio transmission between hand-held control and receiver
41 Connection cable Receiver and insulation blowing machine connection
42 Connection plug Connection at the machine control socket X3 [28]
43 AUX Additional-/reserve channel, deceleration time setting
44 Air Air flow activation, material flow deactivation, setting the deceleration time
45 Radio contact LED Control-LED for arising radio contact
46 Battery LED Signal LED for necessary battery, radio demolition and activated key lock
Insulation Blowing Machine M99
Page 20 of 51 X-Floc Dämmtechnik-Maschinen GmbH
Rosine-Starz-Straße 12 · 71272 Renningen · Germany
5.2.1 Control Activation
To operate the machine, the control must always be connected to the electric switchboard’s [6] machine
control socket X3 [28].
The green radio contact LED [45] flashes three times when there is a good radio signal.
The control is ready for operation.
If there is an insufficient radio signal or no signal at all, the green radio contact LED
flashes. The transmitter automatically tries to establish a radio contact.
If a radio signal is successfully established, the control changes to power on mode. Three acoustic signal
tones signal a disconnected radio contact. A connection is not possible. The red battery LED [46] flashes three
times.
5.2.2 Machine Operation
To operate the machine, the control must always be connected with the electric switchboard’s [6] machine
control socket X3 [28].
Buttons Function Explanation
1×
Air flow activation. Air flow turns on. If material flow is enabled, it will be deactivated by
pressing the Air [44] button.
1×
Air and material
flow activation.
Air flow turns on. Material flow turns on after start delay. If air flow is
enabled, material flow is switched on too.
1×
Air and material
flow deactivation
Material flow, if enabled, is turned off. Air flow is turned off after the
deceleration time process.
5.2.3 Key Lock Settings
To operate the machine, the control must always be connected to the electric switchboard’s [6] machine
control socket X3 [28].
Buttons Function Explanation
5
Sec.
Key lock activation
Activate the key lock by pressing the OFF [39] button for approx. 5
seconds. Two signal tones signal successful key lock activation.
The red battery LED [46] flashes twice. The control is protected
against unintentional key presses. Pressing a button causes no
change with the function. A quadruple flash from the battery LED
signals the enabled key lock.
2× any Key lock
deactivation
Deactivate the key lock by pressing any button twice. Two signal
tones signal successful key lock deactivation. The pressed keys‘
function is performed immediately after the key lock’s deactivation.
5.2.4 Battery Status
If the hand-held control’s batteries need to be changed, the red battery LED [46] will flash
continuously. The battery’s remaining capacity is approx. 20%.
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