Samcon ExCam IPP1280 User manual

ExCam®IPP1280
User Manual

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Table of contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................4
2.1 Explosion protection............................................................................................4
2.2 Illustration of the model key.................................................................................5
2.3 Electrical parameters of the camera....................................................................6
2.4 System cable SKD04-T.flex ................................................................................6
2.5 Video-technical characteristics............................................................................7
2.6 Other technical data............................................................................................7
3Safety Instructions...................................................................................................8
4Installation ................................................................................................................9
5Electrical connection .............................................................................................12
5.1 Potential equalization........................................................................................12
5.2 Connection work at the device (terminal box) and fuses...................................13
5.2.1 Direct routing into safe area.....................................................................................................14
5.2.2 Plug assignments (RJ12) of the sensor unit............................................................................14
5.2.3 Connection to an ExConnection Rail / Routing into Ex-d........................................................15
5.2.4 Appropriate cables & cable entries..........................................................................................17
5.2.5 Fusing......................................................................................................................................17
5.2.6 Tests prior to switching on voltage ..........................................................................................17
6Working inside the housings (Ex-d) .....................................................................18
6.1 Preparation for work:.........................................................................................18
6.2 Opening the pressure-resistant housings (T04) ................................................18
6.2.1 Hardware Reset.......................................................................................................................20
6.2.2 Removing / inserting a SD memory card.................................................................................20
6.3 Closing of the pressure-resistant housing (T04)................................................21
7Network access and visualization ........................................................................22
7.1 Browser Support................................................................................................22
7.2 Assigning the IP address...................................................................................22
7.3 Password/ Identification ....................................................................................23
8Maintenance / Modification....................................................................................23
9Disposal / Recycling ..............................................................................................24
10 Drawings & 3D models.......................................................................................24
11 Certificates and further documentation............................................................24
12 Notes....................................................................................................................25

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Table of Figures and Charts
Table 2-1 Model key..........................................................................................................5
Figure 2-1 Sectional view of SKD04-T.flex........................................................................6
Table 2-2 Other technical data ..........................................................................................7
Figure 4-1 Clip mount P12MKII .......................................................................................10
Table 4-1 Mounting accessories......................................................................................11
Figure 5-1 ExCam IPP1280 Potential equalization..........................................................12
Table 5-1 Potential equalization ......................................................................................13
Figure 5-2 ExCam IPP1280 T08-VA0.1.K1.GER-N.N-xxx.N-P........................................13
Figure 5-3 ExCam IPP1280 T08-VA0.1.K1.GER-N.N-xxx.N-TD .....................................13
Figure 5-4 ExCam IPP1280 safe area ........................................................................14
Table 5-2 Pin assignment of the RJ12 plug (SKD04-T.flex) ............................................14
Figure 5-5 ExCam IPP1280 ExConnection Rail..........................................................15
Figure 5-6 Video Tutorial.................................................................................................15
Figure 5-7 BTR-Modul.....................................................................................................16
Figure 6-1 Structure of the main unit P12 MkII................................................................19
Figure 6-2 Open the ExConnection Rail..........................................................................19
Figure 6-3 Closing the ExConnection Rail.......................................................................21
Figure 7-1 Axis IP Utility ..................................................................................................23
History of revisions
Product: ExCam® IPP1280
Title: User Manual for ExCam®IPP1280
Doc. -Id. 200917-PT08BA-ES-ExCam IPP1280_en_rev.01.docx
Author: Eva Schneider, Grad. Eng. (UAS)
Created on: 17.09.2020
Rev.
Index
Date
Name
Comment
Approved by
0
17.09.2020
E. Schneider
Compilation of the document
1
26.03.2021
E. Schneider
Supplement of mounting accesso-
ries, various corrections
Sebastian Weber
2021.04.19
13:31:40 +02'00'

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1 Introduction
The ExCam IPP1280 is an unltra compact thermal network-camera for use in hazardous
areas. It is certified by ATEX and IECEx. The camera has a thermal resolution (208x156)
and is equipped with an uncooled microbolometer. The ExCam IPP1280 is a modular ex-
network-camera. This means that it consists of two units: the ultra compact sensor unit
(lens and image sensor) and the main unit (network, power and memory card slot).
The ExCam series is certified both in accordance with the European (ATEX) and interna-
tional directive (IECEx). The explosion-protected housing is approved for the ATEX group
II for zones 1, 2, 21 and 22 including the explosion groups IIC / IIIC. For more information
please visit our website at www.samcon.eu/en
When designing the ExCam IPP1280, we attached a very high importance to safety, me-
chanical precision and high quality of stainless steel.
2 Technical data
2.1 Explosion protection
Identification marks
acc. to Directive 2014/34/EU: II 2G (zone 1 and 2)
II 2D (zone 21 and 22)
Explosion protection (gas): Ex db IIC T6 Gb
Explosion protection (dust): Ex tb IIIC T80°C Db
Protection class: IP 68/IP66 (IEC /EN 60529)
Transport/storage temperature: 0°C…+50°C
Ambient temperature Sensor Unit (EX): -30°C…+60°C
Ambient temperature Main Unit (EX): -20°C…+50°C
Named testing laboratory: TÜV Rheinland (number 0035)
EU type approval certificate: TÜV 18 ATEX 8218X (2020)
IECEx Certificate of Conformity: TUR 18.0023X (2020)
Ex-Certificates Main unit (T08-…-TD):
EU type approval certificate: TÜV 10 ATEX 7969 (2016)
IECEx Certificate of Conformity: TUR 16.0025X (2016)
EAC-Ex TUR Report: TC RU C-DE.AБ.61.B.00380/19
Other certificates see: https://www.samcon.eu/en/products/network/excam-ipp1280/
Attention!
The instructions stated on the type plates have to be observed!

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2.2 Illustration of the model key
1)
Ex product-
name
2)
Type
3)
Housing-
combination
4)
Temp.-
range
5)
Cable
length [m]
6)
Cable
termin.
ExCam IPP1280
T08-
VA0.1.K1.GER-
N.N-
005.N-
P
T08-
VA0.1.K1.GER-
N.N-
005.N-
TD
Table 2-1 Model key
Explanations:
1) ExCam IPP1280 = Functional camera description of the ExCam Series (technical data/
specification of the individual camera module)
2) T08 = SAMCON Production- Type 08
3) VA0.1.K1.GER = T07 ex d housing (stainless steel 1.4404) with small diameter
ØVA0=48mm)
VA0.1.K1.GER = T07 VA0.1 housing with minimum body length (L.R = 127mm)
VA0.1.K1.GER = K1 cable gland flange
VA0.1.K1.GER = Germanium sight glass, suitable for thermographic applications (MIR/ FIR)
4) N.N= Normal ambient temperature range (Tamb > -30°C)
N.N= No high temperature battery installed (Tamb < +60°C)
5) 005.N = Length of the connection line in meter at delivery; 5m is the
standard cable length, max. cable length is: 005…25 [m]
005.N= Non armoured cable
6) P= Plug- termination (standard)
CAT6, RJ-12 plug (heavy duty), AWG 26-22,
TD = Terminal Box Ex-d (ExConnection Rail) termination (optional)

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2.3 Electrical parameters of the camera
Power supply of the camera via Ethernet (PoE):
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 2
Reference voltage: +4 V DC
Maximum power consumption: 4.0 W
Typical power consumption: 2.5 W
2.4 System cable SKD04-T.flex
Description: Data transfer and power supply of the camera
module
Jacket colour: Green (GN), similar to RAL 6018
Outside diameter: 8.7 ± 0.3 mm
Bending radius: 8 x Dawhen installed, 4 x Daafter installation
Temperature: -25°C … +80°C during installation
-60°C … +80°C fixed installed
Data line: 4 x 2 x AWG24/7 blank, CAT.6
Shielding: Copper, tinned wire 0.10, optical cov. app. 80%
Outer jacket/ Properties: PUR FHF, halogen-free, flame-retardant (EN
60332-1-2), EMV shielded, suitable for drag
chains,
(see www.samcon.eu)
Quicklink:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/SKD04-T.flex_Datasheett.pdf
Figure 2-1 Sectional view of SKD04-T.flex
Attention!
For wiring and connection of the camera, DIN/EN/IEC 60079-14 has to
be observed. Especially for cross zone installation, measures against
zone entrainment have to be taken.

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2.5 Video-technical characteristics
We use the AXIS P1280 Network Camera in a pressure-resistant enclosure. For details,
please refer to the Product Documentation, video-technical data of AXIS®:
https://www.axis.com/products/axis-p1280e
2.6 Other technical data
Table 2-2 Other technical data
Sensor Unit (Ex-d)
Main Unit
Permissible ambient temperature
-30°C … +60°C
-20°C … +50°C
Protection class as per EN
60529/IEC 529
IP68
(Test conditions: 0.5h/8m
water column 5°C)
IP66
Housing material
stainless steel, mat. no. 1.4404
polycarbonate (T08-…-P) or
aluminium (T08-…-TD)
Weight
about 0.7 kg
0.72 kg (T08-…-P)
approx. 4 kg (T08-…-TD)
Dimensions
D48mm x 127mm
16.5mmx46mmx109mm (T08-P)
192mmx192mm (T08-…-TD)

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3 Safety Instructions
Please absolutely observe the installation instruction’s
safety directions of the T08 ExCam series!
Quick link:
https://www.samcon.eu/fileadmin/documents/en/22-Ex-Network-Cameras/ExCam-Series-T08-EX-Installation-Manual-2020.pdf
It is absolutely mandatory to adhere to the national safety regulations and regula-
tions for prevention of accidents, as well as to the safety instructions given below
in this User Manual!
Attention!
Cameras of type T08 ExCam are not suitable for use in zones 0 and 20.
The ambient temperature, temperature class and explosion group writ-
ten on the enclosure nameplate must be absolutely adhered to! The
customer is not allowed to make any alterations of the camera! The
camera must be operated in a proper and sound condition and only in
the way intended.
Attention!
Repairs may only be carried out by using original parts from the man-
ufacturer. Repairs which affect the explosion protection may only be
carried out in accordance with the nationally applied regulations and
exclusively by the manufacturer.
Attention!
Prior to installation, take external sources of heat or cold into account!
The temperature ranges prescribed for storage, transport and operat-
ing must be adhered to!
Attention!
Adhere to the warnings given on the nameplate:
“WARNING –DO NOT OPEN IN HAZARD AREAS“
“WARNING –DO NOT OPEN WHILE ENERGIZED“
Using the camera in explosion-protected areas with regard to tempera-
ture and dust layers is defined in the respective national regulations.
When installing the ExCam, adhere to the requirements of the EN/IEC
60079-14.

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4 Installation
For commissioning and operating the camera, the relevant national regulations, as well
as the generally accepted rules of technology shall prevail. Before mounting the camera,
thoroughly check it for any transport damage, especially on the housing and cable. Instal-
lation, electrical connection and the first start must only be carried out by qualified spe-
cialists.
Work preparation:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.
Attention!
Depending on classification of hazard areas, it is imperative to obtain
a work approval first!
When you open the pressure-resistant enclosure under voltage, it is
absolutely necessary to prevent potentially explosive atmosphere!
To ensure the best image quality delivered by the network camera, plan the installation
site carefully (consider object distance or size, angle and minimum object distance to the
focus).
Use appropriate tools and aids.
When working, ensure a safe stand.
Make sure that any static charge is avoided.
Attention!
Please observe the national security, installation and accident preven-
tion regulations (e.g. DIN EN 60079-14) and the safety instructions in
this User Manual, as well as the ones in the Installation Guidelines!
Attention!
Adhere to the provisions of the IECEx, ATEX and
EX installation instructions for mounting and starting up!
The ExCam®IPP1280 consists of a flame-proof sensor housing (T08 Ex-d) and, optional-
ly either a Main Unit P12 MkII for safe areas (T08-…-P) or an ex-d terminal box (T08-…-
TD). The sensor unit is equipped with a flexible cable (5 to 25 m). Mount the sensor unit
according to the desired field of view. Install the main unit so that a good accessibility is
provided, in order to facilitate electrical connection. In case of camera with main unit for
safe areas (…-P) a clip fixation for easy mounting on DIN rails TS35 is included (see il-
lustration).

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Figure 4-1 Clip mount P12MKII
In case of camera with ExConnection Rail the sensor unit is already connected with the
main unit. The Exconnection Rail has to be mounted with suitable screws (please ob-
serve the Ex-Installationmanual T04). Consider the weight of the housing.
Drawings for drill hole patterns and further information can be viewed on our product
page:
Quick link:
https://www.samcon.eu/en/products/network/excam-ipp1280/

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Optional mounting accessories
Wall bracket
WMB-...
WALL MOUNT BRACKET WMB-VA0.x/VA1.x
Wall bracket for devices of T08-VA0-series
Suitable for hanging the camera on walls.
Material: stainless steel 1.4404
Weight: 0.68 kg
Dimensions: 80 x 100 x 205 mm
Pole adapter
PMB-…
POLE MOUNT EXCAM VA1.x (-)
Pole apter for VA wall mount
Material: stainless steel 1.4404
Suitable for pole diameters
between 50 and 105 mm
Load-bearing capacity: 45 kg
Dimensions:120x180x130 at masts of Ø 60 mm)
Hinge
attachment
SCH-…
Hinge attachment SCH-VAx.x
Hinge attachment for easy mounting on round
sight glasses acc. to DIN 28120/28121 or similar
for VA
Material: stainless steel AISI 316L/1.4404
Weight: ca. 0.04 kg
Dimensions WxHxD [mm]: 29.2x40x73.1
Table 4-1 Mounting accessories

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5 Electrical connection
Attention!
The electrical connection of the equipment may only be carried out by
qualified and skilled personnel!
Attention!
It is absolutely necessary to ground the ExCam®series’housing via
the PA connection.
Attention!
Please observe the national security, installation and accident preven-
tion regulations (e.g. DIN EN 60079-14) and the safety instructions in
this User Manual, as well as the ones in the Installation Guidelines!
The delivered ExCam®IPP1280 is equipped with an electrical connection cable of the
type SKD04-T.flex. The maximum transmission range from the camera to the next active
network interface is 25 meters and can be individually specified by the client. The user is
NOT authorised to do electrical connection procedures inside the pressure-resistant
enclosure (T08).
5.1 Potential equalization
Figure 5-1 ExCam IPP1280 Potential equalization
Potential equalization/grounding of the camera housing is absolutely necessary, in order
to avoid static charges and thus the formation of sparks. For this purpose, a screw termi-
nal is provided at the rear side, at the bottom (right) (see Figure 5-1). The cross-section
of the potential equalization should comply with the National Ground Rules (at least
4mm2).

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Wiring table:
Potential
Colour (IEC 60757)
Cross-
section
Comment
PA
GN/YE
4 mm2(rigid)
Terminal: Slotted screw M3x0.5x5 (DIN 84)
with washer Ø3,2mm (DIN 125A),
Keep 1.2 Nm tightening torque!
Table 5-1 Potential equalization
5.2 Connection work at the device (terminal box) and fuses
Power supply for the camera (PoE)
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 2
Reference voltage: +4 V DC
Maximum power consumption: 4.0 W
Typical power consumption: 2.5 W
The figures 5.2 and 5.3 illustrate the potential cable terminations of the ExCam IPP1280.
Possible terminations are sensor unit connected to an ExConnection Rail (T08-…-TD) or
sensor unit with RJ12 plug and main unit P12 MkII for safe areas (T08-…-P).
Figure 5-2 ExCam IPP1280 T08-VA0.1.K1.GER-N.N-xxx.N-P
Figure 5-3 ExCam IPP1280 T08-VA0.1.K1.GER-N.N-xxx.N-TD
not included

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5.2.1 Direct routing into safe area
For cameras with a plug termination (model key T08-…-P), at the cable end of the sensor
unit, the cable is equipped with an RJ12 plug. The plug (Fig. 5-2) is to be connected to
the “Cam”outlet of the Main Unit (P12 MkII, without pressure tight casing).
Figure 5-4 ExCam IPP1280 safe area
When connecting the sensor unit directly to the Main Unit situated in the safe area, the
power supply as well as the network signal has also to be placed in the safe area. It is
suggested connecting the Sensor Unit with the Main Unit prior to powering the Main Unit.
If the Sensor Unit will be unplugged and then re-connected, it is possible that the Main
Unit needs to be rebooted. The maximum cable length is 25 m.
5.2.2 Plug assignments (RJ12) of the sensor unit
If the cable of the Sensor Unit needs to be shortened (the cable must not be extended),
the plug needs to be disassembled professionally. When re-mounting the plug it is man-
datory to observe the correct pin assignment (q.v. tab.5.2). Usually two strands of the
same color code (IEC60757) are connected.
The pin assignment of the SKD04-T.flex is as folllows:
Table 5-2 Pin assignment of the RJ12 plug (SKD04-T.flex)

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Particularly in EMC critical environments, it is necessary to make sure that the cable shield is
grounded on side of the terminal block!
The maximum cable length between camera and Ex-e terminal box is 25 m.
5.2.3 Connection to an ExConnection Rail / Routing into Ex-d
For cameras with the model key T08-…-TD, the Sensor Unit is already connected to an
ExConnection Rail. The Main Unit P12 MkII is then placed in the Ex-d housing.
Figure 5-5 ExCam IPP1280 ExConnection Rail
In order to connect the cable inside the ExConnection Rail to the insulation displacement
termination, please observe the instructions given in the video tutorial as well as the Ex
installation manual T04.
Video Tutorial:
“SAMCON 06 Wiring the cable in the ex-d housing”
https://go.samcon.eu/v06
Figure 5-6 Video Tutorial

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Via the system cable the digital video stream is transferred via IP/ TCP/ RTSP protocol
levels and the camera module is controlled and/or parametrized via the web interface or
the video management software.
The power supply of the PoE camera is also conducted via this cable. The interface of
the ExCam IPP1280 uses a 100 Mbit/s „Fast Ethernet“ connection for the data transfer
(100BASE-TX).
Please observe the mounting instruction of the BTR-modul:
https://www.samcon.eu/fileadmin/documents/de/80-
Anzeigen%26Bedienen/Montageanleitung-BTR-Modul.pdf
Figure 5-7 BTR-Modul
Please observe the mounting instructions of the cable gland:
The torque of the enclosed cable gland is 20 Nm.
https://www.samcon.eu/fileadmin/documents/de/80-
Anzeigen%26Bedienen/KLE_ADE1F2_Mounting Instructions.pdf
Attention!
Finally, check your network installation with a Class-D Link Test.
Attention!
Cables and wires must comply with the requirements of the IEC 60079-
0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.

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5.2.4 Appropriate cables & cable entries
An integral part of the device safety is the correct selection of the cables, wires and cable
entries.
Attention!
Cables and wires must comply with the requirements of the IEC 60079-
0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.
For non-binding configuration and planning guidelines, please visit
our website:
5.2.5 Fusing
PoE power supply requires no fuses. The power supply fusing depends on the cable
cross-section and length.
5.2.6 Tests prior to switching on voltage
Attention!
Prior to starting the device, perform all tests as indicated by the na-
tional regulations. Furthermore, check the correct function and instal-
lation of the device in accordance with this User Manual and other ap-
plicable regulations.
Attention!
Incorrect installation or operation of the camera may lead to a loss of
warranty!
Attention!
Do not switch on the camera at temperatures below 0°C!

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6 Working inside the housings (Ex-d)
The customer may not open the sensor unit housing. Opening the main unit housing is
necessary. for the following reasons:
RJ45 Ethernet connection with PoE connect the cable with the BTR-module
hardware reset
exchanging the SD memory card
6.1 Preparation for work:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.
Attention!
Depending on classification of hazard areas, it is imperative to obtain
a work approval first!
If you adjust the camera yourself or open the pressure-resistant en-
closure (Ex-d) under voltage, it is absolutely imperative to prevent po-
tentially explosive atmosphere!
6.2 Opening the pressure-resistant housings (T04)
WARNING –MAY NOT BE OPENED IN HAZARD AREAS
Note: Depending on classification of hazard areas, it is imperative to
obtain a work approval first!
Even after switching on the power supply, it is absolutely imperative
to avoid potentially explosive atmosphere when opening the camera
housing. Opening the housing requires disassembly and working in a
safe (i.e. non-explosive!) area.
Attention!
Pay attention not to damage the thread surface of the flame-proof gap.
Attention!
Pay attention not to damage the housing seals. Keep them clean!
Opening the housing is necessary to connect an ethernet cable, to insert or change a
memory card or to reset the hardware.

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For opening the ExConnection Rail T04.2 of the ExCam IPP1280 it is mandatory to follow
the step-by-step instructions as stated in the T04 Ex installation manual!
The main unit P12 MkII is placed within the Ex-d housing (ExConnection Rail).
Figure 6-1 Structure of the main unit P12 MkII
Open the housing cover as follows:
Figure 6-2 Open the ExConnection Rail
Loosen the headless screw / stop bar "M5x16-A2" (with crest) (2).-
Insert the socket wrench (1) into the borehole (3) and carefully unscrew the hous-
ing cover counter-clockwise.

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Caution: Danger of damage to the ignition-puncture-proof gap (DIN 13-2 /grade
min. 6H)!
Carefully put the housing cover onto a clean place. Be careful! Do not touch the
screw connection of the cover with your hand or clothes! The screw connection is
coated with fat "OKS 403" or “Molykote® P-40” against mechanical stresses.
Caution: risk of contamination of the ignition-puncture-proof thread bylints, fluffs or
metal chips sticking to the fatty coat!
6.2.1 Hardware Reset
To set all the parameters of the ExCam IPP1280 (including the IP address) to default
values, you should run a hardware reset.
The parameters can be reset via the web interface or manually. If the camera placed in
the network can no longer be reached or its state is uncontrollable, the reset should be
performed manually. To do so, proceed as follows:
1. Disconnect the camera installation module (Axis P1280) from the power supply.
2. Press and hold the control button and, at the same time, connect the system to the
voltage supply (PoE).
3. Hold the control button pressed for about 30 seconds.
4. Release the control button. After about a minute, the AXIS P1280 will return to fac-
tory defaults. If there is a DHCP server in the network, the IP address will be the
following: 192.168.0.90 (subnet masking 255.255.255.0).
5. IP address and password can be redefined. If the hardware reset is not satisfacto-
ry or the network camera shows serious conflicts or does not work as usual (errors
in the browser visualisation, frozen images, control commands no longer pro-
cessed, slowing down of the system, etc.), it may be necessary to re-install the
current firmware, or to install an update.
6.2.2 Removing / inserting a SD memory card
Note:
The ExCam IPP1280 has a slot for a micro SDHC memory card (card not included).
Saved video files can be played and deleted via the web interface. They are also availa-
ble in a download list. Moreover, the videos available in the memory card can also be
accessed via FTP server in the network.
If the memory card has to be replaced by the user, it should be, as far as possible, empty
and pre-formatted with an ext4 or vFAT file system.
When touching electrical components, observe potential equalization
(grounding of the body): carry electrostatic-discharge clothes, a PE
wristband etc.!