Samcon ExCam IPP1280 User manual

ExCam®IPP1280
User Manual

Doc.-ID: 200917-PT08BA-ES-ExCam IPP1280_en_rev.01.docx, Page 2 of 28
Table of contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................4
2.1 Explosion protection............................................................................................4
2.2 Illustration of the model key.................................................................................5
2.3 Electrical parameters of the camera....................................................................6
2.4 System cable SKD04-T.flex ................................................................................6
2.5 Video-technical characteristics............................................................................7
2.6 Other technical data............................................................................................7
3Safety Instructions...................................................................................................8
4Installation ................................................................................................................9
5Electrical connection .............................................................................................12
5.1 Potential equalization........................................................................................12
5.2 Connection work at the device (terminal box) and fuses...................................13
5.2.1 Direct routing into safe area.....................................................................................................14
5.2.2 Plug assignments (RJ12) of the sensor unit............................................................................14
5.2.3 Connection to an ExConnection Rail / Routing into Ex-d........................................................15
5.2.4 Appropriate cables & cable entries..........................................................................................17
5.2.5 Fusing......................................................................................................................................17
5.2.6 Tests prior to switching on voltage ..........................................................................................17
6Working inside the housings (Ex-d) .....................................................................18
6.1 Preparation for work:.........................................................................................18
6.2 Opening the pressure-resistant housings (T04) ................................................18
6.2.1 Hardware Reset.......................................................................................................................20
6.2.2 Removing / inserting a SD memory card.................................................................................20
6.3 Closing of the pressure-resistant housing (T04)................................................21
7Network access and visualization ........................................................................22
7.1 Browser Support................................................................................................22
7.2 Assigning the IP address...................................................................................22
7.3 Password/ Identification ....................................................................................23
8Maintenance / Modification....................................................................................23
9Disposal / Recycling ..............................................................................................24
10 Drawings & 3D models.......................................................................................24
11 Certificates and further documentation............................................................24
12 Notes....................................................................................................................25

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Table of Figures and Charts
Table 2-1 Model key..........................................................................................................5
Figure 2-1 Sectional view of SKD04-T.flex........................................................................6
Table 2-2 Other technical data ..........................................................................................7
Figure 4-1 Clip mount P12MKII .......................................................................................10
Table 4-1 Mounting accessories......................................................................................11
Figure 5-1 ExCam IPP1280 Potential equalization..........................................................12
Table 5-1 Potential equalization ......................................................................................13
Figure 5-2 ExCam IPP1280 T08-VA0.1.K1.GER-N.N-xxx.N-P........................................13
Figure 5-3 ExCam IPP1280 T08-VA0.1.K1.GER-N.N-xxx.N-TD .....................................13
Figure 5-4 ExCam IPP1280 safe area ........................................................................14
Table 5-2 Pin assignment of the RJ12 plug (SKD04-T.flex) ............................................14
Figure 5-5 ExCam IPP1280 ExConnection Rail..........................................................15
Figure 5-6 Video Tutorial.................................................................................................15
Figure 5-7 BTR-Modul.....................................................................................................16
Figure 6-1 Structure of the main unit P12 MkII................................................................19
Figure 6-2 Open the ExConnection Rail..........................................................................19
Figure 6-3 Closing the ExConnection Rail.......................................................................21
Figure 7-1 Axis IP Utility ..................................................................................................23
History of revisions
Product: ExCam® IPP1280
Title: User Manual for ExCam®IPP1280
Doc. -Id. 200917-PT08BA-ES-ExCam IPP1280_en_rev.01.docx
Author: Eva Schneider, Grad. Eng. (UAS)
Created on: 17.09.2020
Rev.
Index
Date
Name
Comment
Approved by
0
17.09.2020
E. Schneider
Compilation of the document
1
26.03.2021
E. Schneider
Supplement of mounting accesso-
ries, various corrections
Sebastian Weber
2021.04.19
13:31:40 +02'00'

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1 Introduction
The ExCam IPP1280 is an unltra compact thermal network-camera for use in hazardous
areas. It is certified by ATEX and IECEx. The camera has a thermal resolution (208x156)
and is equipped with an uncooled microbolometer. The ExCam IPP1280 is a modular ex-
network-camera. This means that it consists of two units: the ultra compact sensor unit
(lens and image sensor) and the main unit (network, power and memory card slot).
The ExCam series is certified both in accordance with the European (ATEX) and interna-
tional directive (IECEx). The explosion-protected housing is approved for the ATEX group
II for zones 1, 2, 21 and 22 including the explosion groups IIC / IIIC. For more information
please visit our website at www.samcon.eu/en
When designing the ExCam IPP1280, we attached a very high importance to safety, me-
chanical precision and high quality of stainless steel.
2 Technical data
2.1 Explosion protection
Identification marks
acc. to Directive 2014/34/EU: II 2G (zone 1 and 2)
II 2D (zone 21 and 22)
Explosion protection (gas): Ex db IIC T6 Gb
Explosion protection (dust): Ex tb IIIC T80°C Db
Protection class: IP 68/IP66 (IEC /EN 60529)
Transport/storage temperature: 0°C…+50°C
Ambient temperature Sensor Unit (EX): -30°C…+60°C
Ambient temperature Main Unit (EX): -20°C…+50°C
Named testing laboratory: TÜV Rheinland (number 0035)
EU type approval certificate: TÜV 18 ATEX 8218X (2020)
IECEx Certificate of Conformity: TUR 18.0023X (2020)
Ex-Certificates Main unit (T08-…-TD):
EU type approval certificate: TÜV 10 ATEX 7969 (2016)
IECEx Certificate of Conformity: TUR 16.0025X (2016)
EAC-Ex TUR Report: TC RU C-DE.AБ.61.B.00380/19
Other certificates see: https://www.samcon.eu/en/products/network/excam-ipp1280/
Attention!
The instructions stated on the type plates have to be observed!

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2.2 Illustration of the model key
1)
Ex product-
name
2)
Type
3)
Housing-
combination
4)
Temp.-
range
5)
Cable
length [m]
6)
Cable
termin.
ExCam IPP1280
T08-
VA0.1.K1.GER-
N.N-
005.N-
P
T08-
VA0.1.K1.GER-
N.N-
005.N-
TD
Table 2-1 Model key
Explanations:
1) ExCam IPP1280 = Functional camera description of the ExCam Series (technical data/
specification of the individual camera module)
2) T08 = SAMCON Production- Type 08
3) VA0.1.K1.GER = T07 ex d housing (stainless steel 1.4404) with small diameter
ØVA0=48mm)
VA0.1.K1.GER = T07 VA0.1 housing with minimum body length (L.R = 127mm)
VA0.1.K1.GER = K1 cable gland flange
VA0.1.K1.GER = Germanium sight glass, suitable for thermographic applications (MIR/ FIR)
4) N.N= Normal ambient temperature range (Tamb > -30°C)
N.N= No high temperature battery installed (Tamb < +60°C)
5) 005.N = Length of the connection line in meter at delivery; 5m is the
standard cable length, max. cable length is: 005…25 [m]
005.N= Non armoured cable
6) P= Plug- termination (standard)
CAT6, RJ-12 plug (heavy duty), AWG 26-22,
TD = Terminal Box Ex-d (ExConnection Rail) termination (optional)

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2.3 Electrical parameters of the camera
Power supply of the camera via Ethernet (PoE):
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 2
Reference voltage: +4 V DC
Maximum power consumption: 4.0 W
Typical power consumption: 2.5 W
2.4 System cable SKD04-T.flex
Description: Data transfer and power supply of the camera
module
Jacket colour: Green (GN), similar to RAL 6018
Outside diameter: 8.7 ± 0.3 mm
Bending radius: 8 x Dawhen installed, 4 x Daafter installation
Temperature: -25°C … +80°C during installation
-60°C … +80°C fixed installed
Data line: 4 x 2 x AWG24/7 blank, CAT.6
Shielding: Copper, tinned wire 0.10, optical cov. app. 80%
Outer jacket/ Properties: PUR FHF, halogen-free, flame-retardant (EN
60332-1-2), EMV shielded, suitable for drag
chains,
(see www.samcon.eu)
Quicklink:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/SKD04-T.flex_Datasheett.pdf
Figure 2-1 Sectional view of SKD04-T.flex
Attention!
For wiring and connection of the camera, DIN/EN/IEC 60079-14 has to
be observed. Especially for cross zone installation, measures against
zone entrainment have to be taken.

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2.5 Video-technical characteristics
We use the AXIS P1280 Network Camera in a pressure-resistant enclosure. For details,
please refer to the Product Documentation, video-technical data of AXIS®:
https://www.axis.com/products/axis-p1280e
2.6 Other technical data
Table 2-2 Other technical data
Sensor Unit (Ex-d)
Main Unit
Permissible ambient temperature
-30°C … +60°C
-20°C … +50°C
Protection class as per EN
60529/IEC 529
IP68
(Test conditions: 0.5h/8m
water column 5°C)
IP66
Housing material
stainless steel, mat. no. 1.4404
polycarbonate (T08-…-P) or
aluminium (T08-…-TD)
Weight
about 0.7 kg
0.72 kg (T08-…-P)
approx. 4 kg (T08-…-TD)
Dimensions
D48mm x 127mm
16.5mmx46mmx109mm (T08-P)
192mmx192mm (T08-…-TD)

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3 Safety Instructions
Please absolutely observe the installation instruction’s
safety directions of the T08 ExCam series!
Quick link:
https://www.samcon.eu/fileadmin/documents/en/22-Ex-Network-Cameras/ExCam-Series-T08-EX-Installation-Manual-2020.pdf
It is absolutely mandatory to adhere to the national safety regulations and regula-
tions for prevention of accidents, as well as to the safety instructions given below
in this User Manual!
Attention!
Cameras of type T08 ExCam are not suitable for use in zones 0 and 20.
The ambient temperature, temperature class and explosion group writ-
ten on the enclosure nameplate must be absolutely adhered to! The
customer is not allowed to make any alterations of the camera! The
camera must be operated in a proper and sound condition and only in
the way intended.
Attention!
Repairs may only be carried out by using original parts from the man-
ufacturer. Repairs which affect the explosion protection may only be
carried out in accordance with the nationally applied regulations and
exclusively by the manufacturer.
Attention!
Prior to installation, take external sources of heat or cold into account!
The temperature ranges prescribed for storage, transport and operat-
ing must be adhered to!
Attention!
Adhere to the warnings given on the nameplate:
“WARNING –DO NOT OPEN IN HAZARD AREAS“
“WARNING –DO NOT OPEN WHILE ENERGIZED“
Using the camera in explosion-protected areas with regard to tempera-
ture and dust layers is defined in the respective national regulations.
When installing the ExCam, adhere to the requirements of the EN/IEC
60079-14.

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4 Installation
For commissioning and operating the camera, the relevant national regulations, as well
as the generally accepted rules of technology shall prevail. Before mounting the camera,
thoroughly check it for any transport damage, especially on the housing and cable. Instal-
lation, electrical connection and the first start must only be carried out by qualified spe-
cialists.
Work preparation:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.
Attention!
Depending on classification of hazard areas, it is imperative to obtain
a work approval first!
When you open the pressure-resistant enclosure under voltage, it is
absolutely necessary to prevent potentially explosive atmosphere!
To ensure the best image quality delivered by the network camera, plan the installation
site carefully (consider object distance or size, angle and minimum object distance to the
focus).
Use appropriate tools and aids.
When working, ensure a safe stand.
Make sure that any static charge is avoided.
Attention!
Please observe the national security, installation and accident preven-
tion regulations (e.g. DIN EN 60079-14) and the safety instructions in
this User Manual, as well as the ones in the Installation Guidelines!
Attention!
Adhere to the provisions of the IECEx, ATEX and
EX installation instructions for mounting and starting up!
The ExCam®IPP1280 consists of a flame-proof sensor housing (T08 Ex-d) and, optional-
ly either a Main Unit P12 MkII for safe areas (T08-…-P) or an ex-d terminal box (T08-…-
TD). The sensor unit is equipped with a flexible cable (5 to 25 m). Mount the sensor unit
according to the desired field of view. Install the main unit so that a good accessibility is
provided, in order to facilitate electrical connection. In case of camera with main unit for
safe areas (…-P) a clip fixation for easy mounting on DIN rails TS35 is included (see il-
lustration).

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Figure 4-1 Clip mount P12MKII
In case of camera with ExConnection Rail the sensor unit is already connected with the
main unit. The Exconnection Rail has to be mounted with suitable screws (please ob-
serve the Ex-Installationmanual T04). Consider the weight of the housing.
Drawings for drill hole patterns and further information can be viewed on our product
page:
Quick link:
https://www.samcon.eu/en/products/network/excam-ipp1280/