Samcon ExCam XI80 User manual

ExCam®XI80
User Manual

Doc.-ID: 211007-PT08BA-ES-ExCam XI80_en_rev.00.docx, Page 2 of 28
Table of contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................4
2.1 Explosion protection............................................................................................4
2.2 Illustration of the model key.................................................................................5
2.3 Electrical parameters of the camera....................................................................6
2.4 System cable SKDP03-T.....................................................................................6
2.5 Optical specifications...........................................................................................6
2.6 Video-technical characteristics............................................................................8
2.7 Other technical data............................................................................................8
3Safety Instructions...................................................................................................9
4Installation ..............................................................................................................11
5Electrical connection .............................................................................................13
5.1 Potential equalization........................................................................................13
5.2 Variants of cable termination.............................................................................14
5.3 Connection work at the device (terminal box) ...................................................14
5.4 Plug-assignment (RJ45)....................................................................................17
5.4.1 Appropriate cables & cable entries..........................................................................................19
5.4.2 Fusing......................................................................................................................................19
5.4.3 Tests prior to switching on voltage ..........................................................................................19
6Network access and visualization ........................................................................20
6.1 Minimum system requirements..........................................................................20
6.2 Set up installation / first use ..............................................................................20
6.3 Allocating IP adress...........................................................................................20
7Visualization/ Analysis Software PIX Connect.....................................................24
7.1 General information about PIX Connect............................................................24
7.2 Focusing the thermal image..............................................................................24
7.3 Adjustment of temperature range......................................................................24
7.4 User interface....................................................................................................25
8Cleaning..................................................................................................................26
9Maintenance / Modification....................................................................................26
10 Disposal / Recycling...........................................................................................26
11 Drawings & 3D models.......................................................................................27

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Table of Figures and Charts
Table 2-1 Model key..........................................................................................................5
Figure 2-3 Sectional view of SKDP03-T ............................................................................6
Table 2-2 Measurement field and pixel size ......................................................................7
Table 2-3 Other technical data ..........................................................................................8
Table 4-1 Mounting accessories......................................................................................12
Figure 5-1 ExCam XI80 Potential equalization................................................................13
Table 5-1 Potential equalization ......................................................................................13
Figure 5-2 ExCam XI80 T08-VA0.4.K1.GER-N.N-xxx.N-P..............................................14
Figure 5-3 ExCam XI80 T08-VA0.4.K1.GER-N.N-xxx.N-T..............................................14
Figure 5-4 Video Tutorial ExTB-3....................................................................................15
Figure 5-5 Pin assignment of the cable SKDP03-T.........................................................15
Table 5-2 Wire assignment of terminal box ExTB-3(SKDP03-T).....................................15
Figure 5-6 Wired terminal box ExTB-3 ............................................................................16
Figure 5-7 ExTB-3 -> Safe area ......................................................................................17
Figure 5-8 Plug assignment RJ45 ...................................................................................17
Figure 5-9 Plug assignment, RJ45 ..................................................................................18
Figure 7-1 Motorized focus settings in PIX Connect Software.........................................24
Figure 7-2 Adjust temperature range...............................................................................24
Figure 7-3 User interface.................................................................................................25
History of revisions
Product: ExCam® XI80
Title: User Manual for ExCam®XI80
Doc. -Id. 211007-PT08BA-ES-ExCam XI80_en_rev.00.docx
Author: Eva Schneider, Grad. Eng. (UAS)
Created on: 07.10.2021
Rev.
Index
Date
Name
Comment
Approved by
0
07.10.2021
E. Schneider
Compilation of the document
Digital unterschrieben von Steffen
Seibert
DN: cn=Steffen Seibert,
o=SAMCON Prozessleittechnik
GmbH, ou,
[email protected], c=DE
Datum: 2022.03.11 15:48:27
+01'00'

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1 Introduction
The ExCam XI80 is a powerful thermographic camera with an integrated infrared ther-
mometer and autofocus for use in potentially explosive areas. It delivers excellent infra-
red images (80x80p) in a temperature range from -20°C to 900°C. In addition, the ther-
mal imaging camera has extensive analysis functions (e.g. thermal analysis with hot and
cold spots). The ExCam XI80 cannot only see where it is hot, it can also measure the
temperature exactly; and all that in an 8 millisecond interval (Real Time Recording).
When designing the ExCam XI80, our main focus was on safety, mechanical precision
and high quality of stainless steel.
Like all cameras of the ExCam series, it is certified according to European regulations
(ATEX) as well as international ones (IECEx). The explosion-protected housing is ap-
proved for the ATEX group II for zones 1, 2, 21 and 22 including the explosion groups
IIC / IIIC. For more information please visit our website at www.samcon.eu/en
2 Technical data
2.1 Explosion protection
Identification marks
acc. to Directive 2014/34/EU: II 2G (zone 1 and 2)
II 2D (zone 21 and 22)
Explosion protection (gas): Ex db IIC T6 Gb
Explosion protection (dust): Ex tb IIIC T80°C Db
Protection class camera: IP66/68 (IEC /EN 60529)
Protection class terminal box: IP66 (IEC /EN 60529)
Transport/storage temperature: -40°C…+70°C
Ambient temperature (EX): -10°C…+50°C
Named testing laboratory: TÜV Rheinland (number 0035)
EU type approval certificate: TÜV 18 ATEX 8218X (2021)
IECEx Certificate of Conformity: TUR 18.0023X (2021)
Other certificates see: https://www.samcon.eu/en/products/network/excam-xi80/
Attention!
The instructions stated on the type plates have to be observed!

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2.2 Illustration of the model key
1)
Ex product-
name
2)
Type
3)
Housing-
combination
4)
Temp.-
range
5)
Cable
length [m]
6)
Cable
termin.
7)
Optic
ExCam XI80
T08-
VA0.4.K1.GER-
N.N-
005.N-
P-
012/030/0
55/080
T08-
VA0.4.K1.GER-
N.N-
005.N-
T-
012/030/0
55/080
Table 2-1 Model key
Explanations:
1) ExCam XI80 = Functional camera description of the ExCam Series (technical data/
specification of the individual camera module)
2) T08 = SAMCON Production- Type 08
3) VA0.4.K1.GER = T07 ex d housing (stainless steel 1.4404) with small diameter
ØVA0=48mm)
VA0.4.K1.GER = T07 VA0.4 housing with maximum body length (L.R = 171.2mm)
VA0.4.K1.GER = K1 cable gland flange
VA0.4.K1.GER = Germanium sight glass, suitable for thermographic applications (MIR/ FIR)
4) N.N= Normal ambient temperature range (Tamb > 0°C)
N.N= No high temperature battery installed (Tamb < +50°C)
5) 005.N = Length of the connection line in meter at delivery; 5m is the
standard cable length, max. cable length is: 005…100 [m]
005.N= Non armoured cable
6) P= Plug- termination (standard)
CAT6, RJ-45 plug, AWG 26-22,
TD = Terminal Box Ex-e termination (optional)
7) 0XX = Different optics available:
12°, 30°, 55° and 80°

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2.3 Electrical parameters of the camera
Power supply of the camera:
Voltage supply: 24 V DC
Reference voltage: 10 - 30 V DC
Maximum power consumption: 2.5 W
Typical power consumption: < 2.0 W
2.4 System cable SKDP03-T
Outside diameter: 12.40 ± 0.3 mm
Bending radius: 8 x Dawhen installed and 4 x Daafter relocation
Data line: 4 x 2 x AWG23/1 CAT.6
Performance elements: 3G1.5 (BK-BU-GN/YE)
Properties: PUR halogen-free, flame-retardant, UV-
resistant, chemical resistance, shielded
Quick link:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/SKDP03-T_Datasheet.pdf
Figure 2-3 Sectional view of SKDP03-T
2.5 Optical specifications
A selection of lenses offers the possibility to precisely measure objects in different dis-
tances; we offer lenses for close, standard and large distances. Please note that the
ExCam XI80 has a fixed optic. A change of optics is not possible. The following table
shows a relationship between the measurement object distance and the pixel size on the
object level.
HFOV: Horizontal field of view
VFOV: Vertikal field of view
DFOV: Diagonal field of view
IFOV: Instantaneous field of view (size of the single pixel on object level)

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55°-optic
0,05 0,1 0,2 0,3 0,5 1 2 4 6 10 30 100
HFOV 0,057 0,11 0,218 0,325 0,539 1,07 2,14 4,27 6,41 10,7 32 106,7
VFOV 0,057 0,11 0,218 0,325 0,539 1,07 2,14 4,27 6,41 10,7 32 106,7
DFOV 0,08 0,156 0,308 0,459 0,762 1,52 3,02 6,04 9,06 15,1 45,3 150,9
Size of the
single pixel
[mm]
IFOV 0,6 1,2 2,3 3,4 5,6 11,2 22,4 44,6 66,9 111,5 334,5 1114,8
Distance to measurement object [m]
Enlargement of
total measuring
field at object
level [m]
12°-optic
0,05 0,1 0,2 0,3 0,5 1 2 4 6 10 30 100
HFOV 0,022 0,043 0,065 0,11 0,21 0,43 0,85 1,28 2,1 6,4 21,3
VFOV 0,022 0,043 0,065 0,11 0,21 0,43 0,85 1,28 2,1 6,4 21,3
DFOV 0,031 0,061 0,092 0,15 0,3 0,6 1,2 1,81 3 9 30,1
Size of single
pixel [mm]
IFOV 0,3 0,5 0,8 1,3 2,7 5,3 10,6 15,9 26,6 79,7 265,6
Enlargement of
total measuring
field at object
level [m]
Distance to measurement object [m]
30°-optic
0,05 0,1 0,2 0,3 0,5 1 2 4 6 10 30 100
HFOV 0,028 0,056 0,111 0,167 0,279 0,557 1,115 2,23 3,346 5,6 16,7 55,8
VFOV 0,028 0,056 0,111 0,167 0,279 0,557 1,115 2,23 3,346 5,6 16,7 55,8
DFOV 0,039 0,079 0,158 0,24 0,39 0,79 1,58 3,15 4,7 7,9 23,7 78,9
Size of single
pixel [mm]
IFOV 0,33 0,67 1,33 2 3,33 6,67 13,33 26,67 40 66,67 200 666,67
Enlargement of
total measuring
field at object
level [m]
Distance to measurement object [m]
80°-optic
0,05 0,1 0,2 0,3 0,5 1 2 4 6 10 30 100
HFOV 0,09 0,174 0,343 0,509 0,884 1,682 3,357 6,708 10,058 16,8 50,3 167,5
VFOV 0,09 0,174 0,343 0,509 0,884 1,682 3,357 6,708 10,058 16,8 50,3 167,5
DFOV 0,127 0,246 0,483 0,72 1,19 2,38 4,75 9,49 14,2 23,7 71,1 236,9
Size of single
pixel [mm]
IFOV 0,08 1,6 3,2 4,7 7,8 15,5 31 61,9 92,8 154,6 463,7 154,5
Enlargement of
total measuring
field at object
level [m]
Distance to measurement object [m]
Table 2-2 Measurement field and pixel size
For distances smaller than the minimum measuring distance (0.3m@12°;
0.2m@30°/55°/80°), the measuring accuracy can be outside the specification.
As an alternative to the table, you can use the Optris GmbH opticcalculator:
https://www.optris.de/optikkalkulator-fuer-waermebildkameras
Or the free optris Optikkalkulator App:
Optris calculator –Apps bei Google Play

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2.6 Video-technical characteristics
We use the Optris Xi80 Spot-finder IR-Camera in a pressure-resistant enclosure. For de-
tails, please refer to the Product Documentation, video-technical data of optris®:
https://www.optris.com/optris-xi-80
2.7 Other technical data
Table 2-3 Other technical data
Camera
Terminal box
Permissible ambient temperature
-10°C … +50°C
-60°C … +55°C
Protection class as per EN
60529/IEC 529
IP66/68
(Test conditions: 0.5h/8m
water column 5°C)
IP66
Housing material
Stainless steel, mat. no. 1.4404
Polyester resin
Weight
About 0.93 kg
1 kg
Dimensions
D48mm x 171.2mm
145mmx145mmx71mm

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3 Safety Instructions
Please absolutely observe the installation instruction’s
safety directions of the T08 ExCam series!
Quick link:
https://www.samcon.eu/fileadmin/documents/en/22-Ex-Network-Cameras/ExCam-Series-T08-EX-Installation-Manual-2020.pdf
It is absolutely mandatory to adhere to the national safety regulations and regula-
tions for prevention of accidents, as well as to the safety instructions given below
in this User Manual!
Attention!
Cameras of type T08 ExCam are not suitable for use in zones 0 and 20.
The ambient temperature, temperature class and explosion group writ-
ten on the enclosure nameplate must be absolutely adhered to! The
customer is not allowed to make any alterations of the camera! The
camera must be operated in a proper and sound condition and only in
the way intended.
Attention!
Repairs may only be carried out by using original parts from the man-
ufacturer. Repairs which affect the explosion protection may only be
carried out in accordance with the nationally applied regulations and
exclusively by the manufacturer.
Attention!
The alignment of the camera to intensive energy sources (e.g. devices
which emit laser radiation or reflections of such equipment) can cause
an irreparable defect of the infrared detector. This is also valid if the
camera is switched off.
Attention!
Devices of type T08-VA0.x.K1.GER may not be used in mining/ fire-
damp hazard (ATEX group 1) or in areas with high risk of mechanical
stress (ATEX group 2).
Attention!
Prior to installation, take external sources of heat or cold into account!
The temperature ranges prescribed for storage, transport and operat-
ing must be adhered to!

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Attention!
Adhere to the warnings given on the nameplate:
“WARNING –DO NOT OPEN IN HAZARD AREAS“
Using the camera in explosion-protected areas with regard to tempera-
ture and dust layers is defined in the respective national regulations.
When installing the ExCam, adhere to the requirements of the EN/IEC
60079-14.