Samcon ExCam IPP1275 User manual

ExCam®IPP1275
User Manual

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Table of contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................4
2.1 Explosion protection............................................................................................4
2.2 Illustration of the model key.................................................................................5
2.3 Electrical parameters of the camera....................................................................6
2.4 System cable SKD04-T.flex ................................................................................6
2.5 Video-technical characteristics............................................................................7
2.6 Other technical data............................................................................................7
3Safety Instructions...................................................................................................8
4Installation ................................................................................................................9
5Electrical connection .............................................................................................11
5.1 Potential equalization........................................................................................11
5.2 Connection work at the device (terminal box) and fuses...................................12
5.2.1 Direct routing into safe area.....................................................................................................13
5.2.2 Plug assignments (RJ12) oft he sensor unit............................................................................13
5.2.3 Connection to an ExConnection Rail / Routing into Ex-d........................................................14
5.2.4 Appropriate cables & cable entries..........................................................................................16
5.2.5 Fusing......................................................................................................................................17
5.2.6 Tests prior to switching on voltage ..........................................................................................17
6Working inside the housings (Ex-d) .....................................................................18
6.1 Preparation for work:.........................................................................................18
6.2 Opening the pressure-resistant housings..........................................................18
6.2.1 Opening the sensor unit housing (T07) ...................................................................................19
6.2.2 Opening the Ex-d main unit housing (T04)..............................................................................20
6.2.2.1 Hardware Reset............................................................................................................................21
6.2.2.2 Removing / inserting a SD memory card.......................................................................................21
6.3 Closing of the pressure-resistant housings .......................................................22
6.3.1 Closing the sensor unit housing (T07).....................................................................................22
6.3.2 Closing the main unit housing (T04)........................................................................................23
7Network access and visualization ........................................................................24
7.1 Browser Support................................................................................................24
7.2 Assigning the IP address...................................................................................24
7.3 Password/ Identification ....................................................................................25
8Maintenance / Modification....................................................................................25
9Disposal / Recycling ..............................................................................................26
10 Drawings & 3D models.......................................................................................26
11 Certificates and further documentation............................................................26
12 Notes....................................................................................................................27

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Table of Figures and Charts
Table 2-1 Model key..........................................................................................................5
Fig. 2-1 Sectional view of SKD04-T.flex ............................................................................6
Table 2-2 Other technical data ..........................................................................................7
Table 4-1 Mounting accessories......................................................................................10
Figure 5-1 ExCam IPP1275 Potential equalization..........................................................11
Table 5-1 Potential equalization ......................................................................................12
Figure 5-2 ExCam IPP1275 T08-VA0.1.K1.BOR-N.N-xxx.N-P........................................12
Figure 5-3 ExCam IPP1275 T08-VA0.1.K1.BOR-N.N-xxx.N-TD .....................................12
Figure 5-4 ExCam IPP1275 safe area ........................................................................13
Tab. 5-2 Aderbelegung des RJ12 Steckers (SKD04-T.flex)............................................14
Figure 5-5 ExCam IPP1275ExConnection Rail............................................................14
Figure 5-6 Video Tutorial.................................................................................................15
Figure 5-7 BTR-Modul.....................................................................................................15
Figure 6.1 –Opening the ExCam IPP1275 (Fig. similar).................................................19
Figure 6-2 Structure oft he main unit P12 MkII................................................................20
Figure 6-3 Open the ExConnection Rail..........................................................................20
Figure 6-4 Closing the ExConnection Rail.......................................................................23
Figure 7-1 Axis IP Utility ..................................................................................................25
History of revisions
Product: ExCam® IPP1275
Title: User Manual for ExCam®IPP1275
Doc. -Id. 200917-PT08BA-ES-ExCam IPP1275_en_rev.00.docx
Author: Eva Schneider, Grad. Eng. (UAS)
Created on: 17.09.2020
Rev.
Index
Date
Name
Comment
Approved by the ATEX Supervisor
0
17.09.2020
E. Schneider
Compilation of the document
Digital unterschrieben von
Steffen Seibert
DN: cn=Steffen Seibert,
o=SAMCON
Prozessleittechnik GmbH,
ou,
[email protected]
u, c=DE
Datum: 2020.09.30
11:59:42 +02'00'

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1 Introduction
The ExCam IPP1275 is an unltra compact varifocal-camera for use in hazardous areas. It
is certified by ATEX and IECEx. The camera has a high-definition television resolution
(1920x1080) and is equipped with a powerful vario focus lens. The ExCam IPP1275 is a
modular ex-network-camera. This means that it consists of two units: the ultra compact
sensor unit (lens and image sensor) and the main unit (network, power and memory card
slot).
The ExCam series is certified both in accordance with the European (ATEX) and interna-
tional directive (IECEx). The explosion-protected housing is approved for the ATEX group
II for zones 1, 2, 21 and 22 including the explosion groups IIC / IIIC. For more information
please visit our website at www.samcon.eu/en
When designing the ExCam IPP1275, we attached a very high importance to safety, me-
chanical precision and high quality of stainless steel.
2 Technical data
2.1 Explosion protection
Identification marks
acc. to Directive 2014/34/EU: II 2G (zone 1 and 2)
II 2D (zone 21 and 22)
Explosion protection (gas): Ex db IIC T6 Gb
Explosion protection (dust): Ex tb IIIC T80°C Db
Protection class: IP 68/IP66 (IEC /EN 60529)
Transport/storage temperature: 0°C…+50°C
Ambient temperature (EX): -20°C…+50°C
Named testing laboratory: TÜV Rheinland (number 0035)
EU type approval certificate: TÜV 18 ATEX 8218X (2020)
IECEx Certificate of Conformity: TUR 18.0023X (2020)
Ex-Certificates Main unit (T08-…-TD):
EU type approval certificate: TÜV 10 ATEX 7969 (2016)
IECEx Certificate of Conformity: TUR 16.0025X (2016)
EAC-Ex TUR Report: TC RU C-DE.AБ.61.B.00380/19
Other certificates see: https://www.samcon.eu/en/products/network/excam-ipp1275/
Attention!
The instructions stated on the type plates have to be observed!

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2.2 Illustration of the model key
1)
Ex product-
name
2)
Type
3)
Housing-
combination
4)
Temp.-
range
5)
Cable
length [m]
6)
Cable
termin.
ExCam IPP1275
T08-
VA0.1.K1.BOR-
N.N-
005.N-
P
T08-
VA0.1.K1.BOR-
N.N-
005.N-
TD
Table 2-1 Model key
Explanations:
1) ExCam IPP1275 = Functional camera description of the ExCam Series (technical data/
specification of the individual camera module)
2) T08 = SAMCON Production- Type 08
3) VA0.1.K1.BOR = T07 ex d housing (stainless steel 1.4404) with small diameter
ØVA2=48mm)
VA0.1.K1.BOR = T07 VA0.1 housing with minimum body length (L.R = 127mm)
VA0.1.K1.BOR = K1 cable gland flange
VA0.1.K1.BOR = Borosilicate sight glass DIN7080 (standard, for video cameras within visible
spectral range: λ= 350…2000 [nm] and photografical infrared range (NIR),
not suitable for thermographic applications (MIR/ FIR)
4) N.N= Normal ambient temperature range (Tamb > -20°C)
N.N= No high temperature battery installed (Tamb < +50°C)
5) 005.N = Length of the connection line in meter at delivery; 5m is the
standard cable length, max. cable length is: 003…25 [m]
005.N= Non armoured cable
6) P= Plug- termination (standard)
CAT6, RJ-12 network plug (heavy duty), AWG 26-22,
contact assignment acc. To specification EIA/TIA-568B
TD = Terminal Box Ex-d (ExConnection Rail) termination (optional)

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2.3 Electrical parameters of the camera
Power supply of the camera via Ethernet (PoE):
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 2
Reference voltage: +4 V DC
Maximum power consumption: 4.0 W
Typical power consumption: 2.5 W
2.4 System cable SKD04-T.flex
Description: Data transfer and power supply of the camera
module
Jacket colour: Green (GN), similar to RAL 6018
Outside diameter: 8.7 ± 0.3 mm
Bending radius: 8 x Dawhen installed and 4 x Daafter installation
Temperature: -25°C … +80°C during installation
-60°C … +80°C fixed installed
Data line: 4 x 2 x AWG24/7 blank, CAT.6
Shielding: Copper, tinned wire 0.10, optical cov. app. 80%
Outer jacket/ Properties: PUR FHF, halogen-free, flame-retardant (EN
60332-1-2), EMV shielded, suitable for drag
chains,
(see www.samcon.eu)
Quicklink:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/SKD04-T.flex_Datasheett.pdf
Figure 2-1 Sectional view of SKD04-T.flex
Attention!
For wiring and connection of the camera, DIN/EN/IEC 60079-14 has to
be observed. Especially for cross zone installation, measures against
zone entrainment have to be taken.

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2.5 Video-technical characteristics
We use the AXIS P1275 Network Camera in a pressure-resistant enclosure. For details,
please refer to the Product Documentation, video-technical data of AXIS®:
https://www.axis.com/products/axis-p1275
2.6 Other technical data
Table 2-2 Other technical data
Sensor Unit (Ex-d)
Main Unit
Permissible ambient temperature
-20°C … +50°C
-20°C … +50°C
Protection class as per EN
60529/IEC 529
IP68
(Test conditions: 0.5h/8m
water column 5°C)
IP66
Housing material
stainless steel, mat. no. 1.4404
polycarbonat (T08-…-P) or
aluminium (T08-…-TD)
Weight
about 0.7 kg
0.72 kg (T08-…-P)
approx. 4 kg (T08-…-TD)
Dimensions
D48mm x 310mm
16.5mmx46mmx109mm (T08-P)
192mmx192mm (T08-…-TD)

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3 Safety Instructions
Please absolutely observe the installation instruction’s
safety directions of the T08 ExCam series!
Quick link:
https://www.samcon.eu/fileadmin/documents/en/22-Ex-Network-Cameras/ExCam-Series-T08-EX-Installation-Manual-2020.pdf
It is absolutely mandatory to adhere to the national safety regulations and regula-
tions for prevention of accidents, as well as to the safety instructions given below
in this User Manual!
Attention!
Cameras of type T08 ExCam are not suitable for use in zones 0 and 20.
The ambient temperature, temperature class and explosion group writ-
ten on the enclosure nameplate must be absolutely adhered to! The
customer is not allowed to make any alterations of the camera! The
camera must be operated in a proper and sound condition and only in
the way intended.
Attention!
Repairs may only be carried out by using original parts from the man-
ufacturer. Repairs which affect the explosion protection may only be
carried out in accordance with the nationally applied regulations and
exclusively by the manufacturer.
Attention!
Prior to installation, take external sources of heat or cold into account!
The temperature ranges prescribed for storage, transport and operat-
ing must be adhered to!
Attention!
Adhere to the warnings given on the nameplate:
“WARNING –DO NOT OPEN IN HAZARD AREAS“
“WARNING –DO NOT OPEN WHILE ENERGIZED“
Using the camera in explosion-protected areas with regard to tempera-
ture and dust layers is defined in the respective national regulations.
When installing the ExCam, adhere to the requirements of the EN/IEC
60079-14.

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4 Installation
For commissioning and operating the camera, the relevant national regulations, as well
as the generally accepted rules of technology shall prevail. Before mounting the camera,
thoroughly check it for any transport damage, especially on the housing and cable. Instal-
lation, electrical connection and the first start must only be carried out by qualified spe-
cialists.
Work preparation:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.
Attention!
Depending on classification of hazard areas, it is imperative to obtain
a work approval first!
When you open the pressure-resistant enclosure under voltage, it is
absolutely necessary to prevent potentially explosive atmosphere!
To ensure the best image quality delivered by the network camera, plan the installation
site carefully (consider light conditions, object distance or size, angle and minimum object
distance to the focus).
Use appropriate tools and aids.
When working, ensure a safe stand.
Make sure that any static charge is avoided.
Attention!
Please observe the national security, installation and accident preven-
tion regulations (e.g. DIN EN 60079-14) and the safety instructions in
this User Manual, as well as the ones in the Installation Guidelines!
Attention!
Adhere to the provisions of the IECEx, ATEX and
EX installation instructions for mounting and starting up!
The ExCam®IPP1275 consists of a flame-proof sensor housing (T08 Ex-d) and, optional-
ly either a Main Unit P12 MkII for safe areas (T08-…-P) or an ex-d terminal box (T08-…-
TD). The sensor unit is equipped with a flexible cable (5 to 25 m). Mount the sensor unit
according to the desired field of view. Install the main unit so that a good accessibility is
provided, in order to facilitate electrical connection. In case of camera with ExConnection
Rail the sensor unit is already connected with the main unit. The Exconnection Rail has

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to be mounted with suitable screws (please observe the Ex-Installationmanual T04).
Consider the weight of the housing.
Drawings for drill hole patterns and further information can be viewed on our product
page:
Quick link:
https://www.samcon.eu/en/products/network/excam-ipp1275/
Optional mounting accessories
Wall bracket
WMB-...
WALL MOUNT EXCAM VA1.x
Wall bracket for devices of T08-VA0-series
Suitable for hanging the camera on walls.
Material: stainless steel 1.4404
Weight: 0.68 kg
Dimensions: 80 x 100 x 205 mm
Pole adapter
PMB-…
POLE MOUNT EXCAM VA1.x (-)
Pole apter for VA wall mount
Material: stainless steel 1.4404
Suitable for pole diameters
between 50 and 105 mm
Load-bearing capacity: 45 kg
Dimensions:120x180x130 at masts of Ø 60 mm)
Table 4-1 Mounting accessories

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5 Electrical connection
Attention!
The electrical connection of the equipment may only be carried out by
qualified and skilled personnel!
Attention!
It is absolutely necessary to ground the ExCam®series’housing via
the PA connection.
Attention!
Please observe the national security, installation and accident preven-
tion regulations (e.g. DIN EN 60079-14) and the safety instructions in
this User Manual, as well as the ones in the Installation Guidelines!
The delivered ExCam®IPP1275 is equipped with an electrical connection cable of the
type SKD04-T.flex. The maximum transmission range from the camera to the next active
network interface is 25 meters and can be individually specified by the client. The user is
NOT authorised to do electrical connection procedures inside the pressure-resistant
enclosure.
5.1 Potential equalization
Figure 5-1 ExCam IPP1275 Potential equalization
Potential equalization/grounding of the camera housing is absolutely necessary, in order
to avoid static charges and thus the formation of sparks. For this purpose, a screw termi-
nal is provided at the rear side, at the bottom (right) (see Figure 5-1). The cross-section
of the potential equalization should comply with the National Ground Rules (at least
4mm2).

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Wiring table:
Potential
Colour (IEC 60757)
Cross-
section
Comment
PA
GN/YE
4 mm2(rigid)
Terminal: Slotted screw M3x0.5 (DIN 84) with
washer Ø9mm (DIN 125A),
Keep 1.2 Nm tightening torque!
Table 5-1 Potential equalization
5.2 Connection work at the device (terminal box) and fuses
Power supply for the camera (PoE)
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 2
Reference voltage: +4 V DC
Maximum power consumption: 4.0 W
Typical power consumption: 2.5 W
The figures 5.2 and 5.3 illustrate the potential cable terminations of the ExCam IPP1275.
Possible terminations are sensor unit connected to an ExConnection Rail (T08-…-TD) or
sensor unit with RJ12 plug and main unit P12 MkII for safe areas (T08-…-P).
Figure 5-2 ExCam IPP1275 T08-VA0.1.K1.BOR-N.N-xxx.N-P
Figure 5-3 ExCam IPP1275 T08-VA0.1.K1.BOR-N.N-xxx.N-TD
not included

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5.2.1 Direct routing into safe area
For cameras with a plug termination (model key T08-…-P), at the cable end of the sensor
unit, the cable is equipped with an RJ12 ethernet plug with Power over Ethernet (PoE).
The plug (Fig. 5-2) is to be connected to the PoE outlet of the Main Unit (P12 MkII, with-
out pressure tight casing).
Figure 5-4 ExCam IPP1275 safe area
When connecting the sensor unit directly to the Main Unit situated in the safe area, the
power supply as well as the network signal has also to be placed in the safe area. It is
suggested connecting the Sensor Unit with the Main Unit prior to powering the Main Unit.
If the Sensor Unit will be unplugged and then re-connected, it is possible that the Main
Unit needs to be rebooted. The maximum cable length is 25 m.
5.2.2 Plug assignments (RJ12) of the sensor unit
If the cable of the Sensor Unit needs to be shortened (the cable must not be extended),
the plug needs to be disassembled professionally. When re-mounting the plug it is man-
datory to observe the correct pin assignment according to EIA/TIA-568B (q.v. tab.5.2).
Usually two strands of the same color code (IEC60757) are connected.
Attention!
It is imperative to ensure a correct routing of the individual wires ac-
cording to the EIA/TIA-568B"
Attention!
Finally, check your network installation with a Class-D Link Test.

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The pin assignment of the SKD04-T.flex is executed in accordance with the standard
EIA/TIA-568B for 100BaseTX as follows:
Camera (Ex-d)
(T568B)
Colour
SKD04-T.flex
(IEC60757)
Plug-
contact
Cross-
sectional
surface
Comment
PE
Shield
Tx+
WH / OG
1
0,23 mm2
Massivleiter
Tx-
OG
2
0,23 mm2
Massivleiter
Rx+
WH / GN
3
0,23 mm2
Massivleiter
Rx-
GN
4
0,23 mm2
Massivleiter
(PoE +48 VDC)
WH / BU
5
0,23 mm2
Massivleiter
(PoE +48 VDC)
BU
6
0,23 mm2
Massivleiter
(PoE GND)
WH / BN
7
0,23 mm2
Massivleiter
(PoE GND)
BN
8
0,23 mm2
Massivleiter
GND/SHD
PE
PE
Table 5-2 Aderbelegung des RJ12 Steckers (SKD04-T.flex)
Particularly in EMC critical environments, it is necessary to make sure that the cable shield is
grounded on side of the terminal block!
The maximum cable length between camera and Ex-e terminal box is 25 m.
5.2.3 Connection to an ExConnection Rail / Routing into Ex-d
For cameras with the model key T08-…-TD, the Sensor Unit is already connected to an
ExConnection Rail. The Main Unit P12 MkII is then placed in the Ex-d housing.
Figure 5-5 ExCam IPP1275ExConnection Rail

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In order to connect the cable inside the ExConnection Rail to the insulation displacement
termination, please observe the instructions given in the video tutorial as well as the Ex
installation manual T04.
Video Tutorial:
“SAMCON 06 Wiring the cable in the ex-d housing”
https://go.samcon.eu/v06
Figure 5-6 Video Tutorial
Via the system cable the digital video stream is transferred via IP/ TCP/ RTSP protocol
levels and the camera module is controlled and/or parametrized via the web interface or
the video management software.
The power supply of the PoE camera is also conducted via this cable. The interface of
the ExCam IPP1275 uses a 100 Mbit/s „Fast Ethernet“ connection for the data transfer
(100BASE-TX).
Please observe the mounting instruction of the BTR-modul:
https://www.samcon.eu/fileadmin/documents/de/80-
Anzeigen%26Bedienen/Montageanleitung-BTR-Modul.pdf
Figure 5-7 BTR-Modul

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Please observe the mounting instructions oft he cable gland:
The torque oft he enclosed cable gland is 20 Nm.
https://www.samcon.eu/fileadmin/documents/de/80-
Anzeigen%26Bedienen/KLE_ADE1F2_Mounting Instructions.pdf
Attention!
Finally, check your network installation with a Class-D Link Test.
Attention!
Cables and wires must comply with the requirements of the IEC 60079-
0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.
5.2.4 Appropriate cables & cable entries
An integral part of the device safety is the correct selection of the cables, wires and cable
entries.
Attention!
Cables and wires must comply with the requirements of the IEC 60079-
0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.
For non-binding configuration and planning guidelines, please visit
our website:

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5.2.5 Fusing
PoE power supply requires no fuses. The power supply fusing depends on the cable
cross-section and length.
5.2.6 Tests prior to switching on voltage
Attention!
Prior to starting the device, perform all tests as indicated by the na-
tional regulations. Furthermore, check the correct function and instal-
lation of the device in accordance with this User Manual and other ap-
plicable regulations.
Attention!
Incorrect installation or operation of the camera may lead to a loss of
warranty!
Attention!
Do not switch on the camera at temperatures below 0°C!

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6 Working inside the housings (Ex-d)
The customer may open the housing only if it is absolutely necessary. Possible reasons
are:
For the sensor unit only to change the focus.
For the main unit:
RJ45 Ethernet connection with PoE connect the cable with the BTR-modul
hardware reset
exchanging the SD memory card
6.1 Preparation for work:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.
Attention!
Depending on classification of hazard areas, it is imperative to obtain
a work approval first!
If you adjust the camera yourself or open the pressure-resistant en-
closure (Ex-d) under voltage, it is absolutely imperative to prevent po-
tentially explosive atmosphere!
6.2 Opening the pressure-resistant housings
WARNING –MAY NOT BE OPENED IN HAZARD AREAS
Note: Depending on classification of hazard areas, it is imperative to
obtain a work approval first!
Even after switching on the power supply, it is absolutely imperative
to avoid potentially explosive atmosphere when opening the camera
housing. Opening the housing requires disassembly and working in a
safe (i.e. non-explosive!) area.
Attention!
Pay attention not to damage the thread surface of the flame-proof gap.
Attention!
Pay attention not to damage the housing seals. Keep them clean!

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6.2.1 Opening the sensor unit housing (T07)
Opening the sensor unit`s housing is only permitted to change the focus. Afterwards, the
housing has to be closed explosion-proof again! The steps below have to be followed
very carefully.
Attention:
For opening the ExCam IPP1275s pressure-resistant stainless steel housing T07
VA0.1.K1.BOR, it is mandatory to follow the step-by-step instructions as stated in the T08
Ex installation manual!
Figure 6.1 –Opening the ExCam IPP1275 (Fig. similar)
Loosen the six M3 cylinder-head hexagon screws (DIN 912/ ISO 4762) together with their
spring rings (DIN 127A) on the rear side of the cable and power supply flange. Caution:
do not touch the screw threads with your skin or clothes! On the threads, there is LOC-
TITE® 243™ (chemical basis is dimethacrylate ester) applied to prevent the bolted con-
nection from unintentional loosening because of impacts and vibrations and to seal them
tightly. It is not permitted for the customer to open the front-side sight glass flange! There
is no need of such an action.
Carefully pull out the cable and supply flange to the rear, as straight as possible. Be-
cause of negative pressure, it may be difficult to remove the flange. The cylindrical clear-
ance fit (H8f7 - DIN ISO 286) of the camera body and flange may not be tilted! Risk of
damage to the flame-proof gap (DIN EN 60079-1:2012)!
Attention: The mounting adapter with camera modul and the optics are fixed on the cable
and supply flange. Dealing with these components, too, you have to work very carefully
and precisely in order to avoid canting and damage to the in-built components! Caution:
do not touch the cylindrical fit surface with your skin or clothes! On the surface, there is
oil lubricating paste to protect the surface against fretting corrosion and mechanical
stresses.
When you open the housing, pay attention that you do not damage the GYLON® flat seal
(blue, RAL5012) and do not make it dirty! The flat gasket is loosely attached to the cable
and power supply flange. It is fixed only by the bolted connections!
Pull out the camera carefully and pay attention not to clamp the cables.

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6.2.2 Opening the Ex-d main unit housing (T04)
Opening the housing is necessary to connect an ethernet cable, to insert or change a
memory card or to reset the hardware.
For opening the ExConnection Rail T04.2 of the ExCam IPP1275 it is mandatory to follow
the step-by-step instructions as stated in the T04 Ex installation manual!
The main unit P12 MkII is placed within the Ex-d housing (ExConnection Rail).
Figure 6-2 Structure oft he main unit P12 MkII
Open the housing cover as follows:
Figure 6-3 Open the ExConnection Rail