Samcon RoughCam IPQ1615 User manual

RoughCam®IPQ1615
User Manual

Doc.-ID: 210222-PT10BA-ES-RoughCam IPQ1615_en_rev.00.docx, Page 2 of 28
Table of contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................5
2.1 Illustration of the model key.................................................................................5
2.2 Electrical parameters of the camera....................................................................6
2.3 Connection cable.................................................................................................6
2.3.1 Connection cable for models without heater (SKD01-T/ASKD02-T).........................................6
2.3.2Connection cable for models with heater (SKDP03-T/ASKDP03-T).........................................7
2.4 Video-technical characteristics............................................................................8
2.5 Other technical data............................................................................................8
3Safety Instructions...................................................................................................9
4Installation ..............................................................................................................10
5Electrical connection .............................................................................................12
5.1 Potential equalization........................................................................................12
5.2 Connection work at the device (terminal box) and fuses...................................13
5.2.1 Fusing......................................................................................................................................18
5.2.2 Plug assignments (RJ45).........................................................................................................19
5.2.3 Tests prior to switching on voltage ..........................................................................................20
6Working inside the camera housing.....................................................................20
6.1 Preparation for work:.........................................................................................20
6.2 Opening the housing.........................................................................................21
6.3 Removing / inserting a SD memory card...........................................................23
6.4 Hardware Reset ................................................................................................24
6.5 Closing of the pressure-resistant housing.........................................................24
7Network access and visualization ........................................................................25
7.1 Browser Support................................................................................................25
7.2 Assigning the IP address...................................................................................25
7.3 Password/ Identification ....................................................................................26
8Maintenance / Modification....................................................................................26
9Disposal / Recycling ..............................................................................................26
10 Drawings & 3D models.......................................................................................27

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Table of Figures and Charts
Figure 1-1 RoughCam IPQ1615 with weathershield and junction box...............................4
Table 2-1 Model key..........................................................................................................5
Figure 2-1 Sectional view of SKD01-T...............................................................................6
Figure 2-2 Sectional view of ASKD02-T ............................................................................7
Figure 2-3 Sectional view of SKDP03-T ............................................................................7
Figure 2-4 Sectional view of ASKDP03-T..........................................................................8
Table 2-2 Other technical data ..........................................................................................9
Table 4-1 Mounting accessories......................................................................................11
Figure 5-1 RoughCam IPQ1615 Potential equalization...................................................12
Table 5-1 Potential equalization ......................................................................................12
Figure 5-2 RoughCam IPQ1615 T10-VA2.3.K3.BOR2-N.H-xxx.N-T...............................13
Figure 5-3 RoughCam IPQ1615 T10-VA2.3.K3.BOR2-N.H-xxx.N-P...............................13
Figure 5-4 Video Tutorial ExTB-3....................................................................................14
Table 5-2 Wire assignment of terminal box (without heater) ...........................................14
Table 5-3 Wire assignment of terminal box (model N and L/ASKD02-T).........................14
Table 5-4. Wire assignment of terminal box (integrated heater)......................................15
Table 5-5 Wire assignment of terminal box (model LL/ASKDP03-T)...............................15
Figure 5-5 Sample circuit of terminal box (without heater) ..............................................16
Figure 5-6 Sample circuit of terminal box (heater integrated)..........................................17
Figure 5-7 Photo of the wired terminal box......................................................................17
Table 5-6 Recommendation for fusing.............................................................................18
Figure 5-8 Plug assignment, RJ45 ..................................................................................19
Figure 6-1 Removing the weather protection roof (1/2) (this illustration is an example)..21
Figure 6-2 Removing the weather protection roof (2/2) (similar illustration) ....................21
Figure 6-3 Opening the RoughCam IPQ1615 (similar illustration)...................................22
Figure 6-4 Structure of the camera (similar illustration)...................................................23
History of revisions
Product: RoughCam® IPQ1615
Title: User Manual for RoughCam®IPQ1615
Doc. -Id. 210222-PT10BA-ES-RoughCam IPQ1615_en_rev.00.docx
Author: Eva Schneider, Grad. Eng. (UAS)
Created on: 22.02.2021
Rev.
Index
Date
Name
Comment
Approved by the Supervisor
0
22.02.2021
E. Schneider
Compilation of the document

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1 Introduction
The RoughCam IPQ1615 is a powerful mega-pixel IP camera (2-mega-pixel resolution)
with advanced analysis (object classification). It has a high-definition television resolution
(1920x1080 with 100/120 images/s) and is equipped with a powerful remote zoom and
remote focus lens. Besides this it has a Deep Learning Processor Unit for artificial intelli-
gence with deep learning.
The RoughCam series is suitable for indoor as well as outdoor applications. It is extreme-
ly robust and therefore perfect for even the roughest industrial conditions. The stainless
steel housing allows additional alloys, a powder coating, or coats of varnishes as well as
various mechanical accessories in order to extend the resistance towards extreme envi-
ronmental conditions (salt water, acid, solar radiation, high mechanical strains etc.). Due
to the usage of high-quality PTFE sealings, not only the protection level IP68 is reached
but also the chemical resistance is maximized. When designing the RoughCam IPQ1615
MKIII, we attached a very high importance to mechanical precision and high quality of
stainless steel.
Figure 1-1 RoughCam IPQ1615 with weathershield and junction box

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2 Technical data
2.1 Illustration of the model key
1)
Productname
2)
Type
3)
Housing-
combination
4)
Temp.-
range
5)
Cable
length [m]
6)
Cable
termin.
RoughCam
IPQ1615
T10-
VA2.3.K3.BOR2-
N.H-
005.N-
P-
T10-
VA2.3.K3.BOR2-
N.H-
005.N-
T-
T10-
VA2.3.K3.BOR2-
N.H-
005.A-
P-
T10-
VA2.3.K3.BOR2-
N.H-
005.A-
T-
T10-
VA2.3.K3.BOR2-
LL.H-
005.N-
P-
T10-
VA2.3.K3.BOR2-
LL.H-
005.N-
T-
T10-
VA2.3.K3.BOR2-
LL.H-
005.A-
P-
T10-
VA2.3.K3.BOR2-
LL.H-
005.A-
T-
Table 2-1 Model key
Explanations:
1) RoughCam IPQ1615 = Functional camera description of the RoughCam Series (technical data/
specification of the individual camera module)
2) T10 = SAMCON Production- Type 10 (for safe areas)
3) VA2.3.K3.BOR2 = T11 housing (stainless steel 1.4404) with large diameter
ØVA2=113mm)
VA2.3.K3.BOR2 = T11 VA2.3 housing with maximum body length (L.R = 310mm)
VA2.3.K3.BOR2 = K3 cable gland flange
VA2.3.K3.BOR2 = Borosilicate sight glass DIN7080 (standard, for video cameras within visible
spectral range: λ= 350…2000 [nm] and photografical infrared range (NIR),
not suitable for thermographic applications (MIR/ FIR)
4) N.X= Normal ambient temperature range, no heater installed (Tamb > -10°C)
N.H= High temperature (Tamb < +60°C)
LL.H= PTC heater installed (Tamb > -60°C)
LL.H= High temperature battery installed (Tamb < +60°C)
5) 005.N = Length of the connection line in meter at delivery; 5m is the
standard cable length, max. cable length is: 005…100 [m]
005.N= Non armoured cable
005.A= Armoured cable
6) P= Plug- termination (standard)
RJ-45 network plug, AWG 22/23/CAT7/6A,
contact assignment acc. To specification EIA/TIA-568B
T = Terminal Box termination (optional)
4 x PoE Mode A connection (camera PoE)
24VDC (Heater) (see chapter electrical connection)

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2.2 Electrical parameters of the camera
Supply of 24 V DC for the heating:
Voltage supply: 22 V DC < Uin < 26 V DC
Power consumption: Approx. 40W@-60°C (depends on temperature)
Power supply of the camera via Ethernet (PoE):
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 3
Reference voltage: +48 V DC (44...54 V DC)
Maximum power consumption: 12.95 W
Typical power consumption: 8.2 W
2.3 Connection cable
Description: Data transfer and power supply of the camera
module (compliant with DIN EN 60079-14)
Jacket colour: Green (GN), similar to RAL3001
2.3.1 Connection cable for models without heater (SKD01-T/ASKD02-T)
Systemcable SKD01-T:
Outside diameter: 9.1 ± 0.2 mm
Bending radius: 10 x Dawhen installed, 5 x Daafter relocation
Data line: 4 x 2 x AWG22/1 CAT.6
Properties: PUR halogen-free, flame-retardant, UV-
resistant, chemical resistance, shielded
Figure 2-1 Sectional view of SKD01-T

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Systemcable ASKD02-T:
Outside diameter: 12.0 ± 0.4 mm
Bending radius: 20 x Dawhen installed and
10 x Daafter relocation
Data line: 4 x 2 x AWG23/1 CAT.6
Properties: PUR halogen-free, flame-retardant, UV-
resistant, chemical resistance, shielded
(see www.samcon.eu)
Quicklink:
https://www.samcon.eu/fileadmin/documents/en/60- Assembling%26mounting/ASKD02-T_Datasheet.pdf
Figure 2-2 Sectional view of ASKD02-T
2.3.2 Connection cable for models with heater (SKDP03-T/ASKDP03-T)
Systemcable SKDP03-T:
Outside diameter: 12.40 ± 0.3 mm
Bending radius: 8 x Dawhen installed and 4 x Daafter relocation
Data line: 4 x 2 x AWG23/1 CAT.6
Performance elements: 3G1.5 (BK-BU-GN/YE)
Properties: PUR halogen-free, flame-retardant, UV-
resistant, chemical resistance, shielded
Quick link:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/SKDP03-T_Datasheet.pdf
Figure 2-3 Sectional view of SKDP03-T

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Systemcable ASKDP03-T:
Outside diameter: 15.50 ± 0.6 mm
Bending radius: 15 x Dawhen installed and
10 x Daafter relocation
Data line: 4 x 2 x AWG23/1 CAT.6
Performance elements: 3G1.5 (BK-BU-GN/YE)
Properties: PUR halogen-free, flame-retardant, UV-
resistant, chemical resistance, shielded
Quicklink:
https://www.samcon.eu/fileadmin/documents/en/60- Assembling%26mounting/ASKDP03-T_Datasheet.pdf
Figure 2-4 Sectional view of ASKDP03-T
2.4 Video-technical characteristics
We use the AXIS Q 1615 MkIII Network Camera in a pressure-resistant enclosure. For
details, please refer to the Product Documentation, video-technical data of AXIS®:
https://www.axis.com/products/axis-q1615-mkiii
2.5 Other technical data
Protection class: IP 68 (IEC /EN 60529)
Transport/storage temperature: 0°C…+50°C
Ambient temperature: -10°C…+60°C (Typ…N.H)
-60°C…+60°C (Typ…LL.H)
Further information: see https://www.samcon.eu/en/products/roughcam/roughcam-ipq1615

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Table 2-2 Other technical data
3 Safety Instructions
Please observe the national safety regulations and regulations for prevention of
accidents, as well as to the safety instructions given below in this User Manual!
Attention!
Repairs may only be carried out by using original parts from the man-
ufacturer. Repairs may only be carried out in accordance with the na-
tionally applied regulations and exclusively by the manufacturer.
Attention!
Prior to installation, take external sources of heat or cold into account!
The temperature ranges prescribed for storage, transport and operat-
ing must be adhered to!
Camera
Terminal box
Permissible ambient temperature
-10°C … +60°C
(for PoE power supply)
-60°C … +60°C
(In the event of additional 24 V
DC power supply)
-60°C … +55°C
Protection class as per EN
60529/IEC 529
IP68
(Test conditions: 24h/3m
water column 5°C)
IP66
Housing material
stainless steel, mat. no. 1.4404
polyester resin
Weight
about 11 kg
about 1 kg
Dimensions
D113mm x 310mm
145mm x 145mm x 71mm

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4 Installation
For commissioning and operating the camera, the relevant national regulations, as well
as the generally accepted rules of technology shall prevail. Before mounting the camera,
thoroughly check it for any transport damage, especially on the housing and cable. Instal-
lation, electrical connection and the first start must only be carried out by qualified spe-
cialists.
Work preparation:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.
To ensure the best image quality delivered by the network camera, plan the installation
site carefully (consider light conditions, object distance or size, angle and minimum object
distance to the focus).
Use appropriate tools and aids.
When working, ensure a safe stand.
Make sure that any static charge is avoided.
Attention!
Please observe the national security, installation and accident preven-
tion regulations and the safety instructions in this User Manual!
The RoughCam®IPQ1615 consists of a camera housing and, optionally (models with a
terminal box …-T), a terminal box. Both units are connected via a reinforced 5 m cable.
Mount the camera according to the desired field of view. Install the terminal box so that a
good accessibility is provided, in order to facilitate electrical connection.
Attention!
Please pay attention to the national and local regulations for mounting
heavy loads. In case of doubt, take appropriate security measures.
Drawings for drill hole patterns and further information can be viewed on our product
page:
Quick link:
https://www.samcon.eu/en/products/roughcam/roughcam-ipq1615/

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Optional mounting accessories
Wall bracket
WMB-...
WALL MOUNT BRACKET WMB-VA2.3
Wall bracket for devices of T10-VA2.3 series
Suitable for hanging the camera on walls.
Material: stainless steel 1.4404
Load bearing: 45 kg
Dimensions: 445 x 140 x 185 mm
Weather protec-
tion roof
WPR-…
WEATHER PROTECTION ROOF WPR-VA2.3
Weathershield for cameras of the T10-VA2.3-
Series
Pole adapter
PMB-…
WALL MOUNT BRACKET PMB-VA2.3
Pole adapter for VA wall mount
Material: stainless steel 1.4404
Suitable for pole diameters
between 50 and 100 mm
Load-bearing capacity: 50 kg
Dimensions:120 x 180 (x 130 poles with
Ø 60 mm)
Table 4-1 Mounting accessories

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5 Electrical connection
Attention!
The electrical connection of the equipment may only be carried out by
qualified and skilled personnel!
Attention!
It is absolutely necessary to ground the RoughCam®series’housing
via the PA connection.
The delivered RoughCam®IPQ1615 is equipped with an electrical connection cable of
the type SKD01-T (models without heater) or type SKDP03-T (models with heater). The
maximum transmission range from the camera to the next active network interface is 100
meters and can be individually specified by the client. The user is NOT authorised to do
electrical connection procedures inside the pressure-resistant enclosure.
5.1 Potential equalization
Figure 5-1 RoughCam IPQ1615 Potential equalization
Potential equalization/grounding of the camera housing is absolutely necessary, in order
to avoid static charges and thus the formation of sparks. For this purpose, a screw termi-
nal is provided at the rear side, at the bottom (right) (see Figure 5-1). The cross-section
of the potential equalization should comply with the National Ground Rules (at least
4mm2).
Wiring table:
Potential
Colour (IEC 60757)
Cross-
section
Comment
PA
GN/YE
4 mm2(rigid)
Terminal: Slotted screw M4x0.7 (DIN 84) with
washer Ø9mm (DIN 125A),
Keep 3 Nm tightening torque!
Table 5-1 Potential equalization

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5.2 Connection work at the device (terminal box) and fuses
Supply of 24V DC for the heating
Voltage supply: 22 V DC < Uin < 26 V DC
Power consumption: Approx. 40W@-60°C (depends on temperature)
Power supply for the camera (PoE)
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 3
Reference voltage: +48 V DC (44...54 V DC)
Maximum power consumption: 12.95 W
Typical power consumption: 8.2 W
The figures 5.2 and 5.3 illustrate the potential cable terminations of the RoughCam
IPQ1615. Possible terminations are: terminal box or plug.
Figure 5-2 RoughCam IPQ1615 T10-VA2.3.K3.BOR2-N.H-xxx.N-T
Figure 5-3 RoughCam IPQ1615 T10-VA2.3.K3.BOR2-N.H-xxx.N-P
Video Tutorial:
Observe our video tutorial:
“SAMCON 01 Wiring the cable SKDP03-T to the junction box ExTB-3”
https://go.samcon.eu/v01

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Figure 5-4 Video Tutorial ExTB-3
The pin assignment of the SKD01-T is executed in accordance with the standard
EIA/TIA-568B for 100BaseTX and 24VDC, as follows:
Camera
(T568B)
Colour
SKD01-T
(IEC60757)
Terminal
Cross-
sectional
surface
Comment
Tx+
WH / OG
1
0.32 mm2
Solid conductor
Tx-
OG
2
0.32 mm2
Solid conductor
Rx+
WH / GN
3
0.32 mm2
Solid conductor
Rx-
GN
4
0.32 mm2
Solid conductor
(PoE +48 VDC)
WH / BU
5
0.32 mm2
Solid conductor
(PoE +48 VDC)
BU
6
0.32 mm2
Solid conductor
(PoE GND)
WH / BN
7
0.32 mm2
Solid conductor
(PoE GND)
BN
8
0.32 mm2
Solid conductor
GND/SHD
YE / GN
PE
2.5 mm2
Flex
Table 5-2 Wire assignment of terminal box (without heater)
The pin assignment of the ASKD02-T is executed in accordance with the standard
EIA/TIA-568B for 100BaseTX and 24VDC, as follows:
Camera
(T568B)
Colour
ASKD02-T
(IEC60757)
Terminal
box
Cross-
sectional
surface
Comment
Reinforcement
YE / GN
PE
2.5 mm2
Flex
Tx+
WH / OG
1
0.26 mm2
Solid conductor
Tx-
OG
2
0.26 mm2
Solid conductor
Rx+
WH / GN
3
0.26 mm2
Solid conductor
Rx-
GN
4
0.26 mm2
Solid conductor
(PoE +48 VDC)
WH / BU
5
0.26 mm2
Solid conductor
(PoE +48 VDC)
BU
6
0.26 mm2
Solid conductor
(PoE GND)
WH / BN
7
0.26 mm2
Solid conductor
(PoE GND)
BN
8
0.26 mm2
Solid conductor
GND/SHD
YE / GN
PE
2.5 mm2
Flex
Table 5-3 Wire assignment of terminal box (model N and L/ASKD02-T)

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The pin assignment of the SKDP03-T is executed in accordance with the standard
EIA/TIA-568B for 100BaseTX and 24VDC, as follows:
Camera
(T568B)
Colour
SKDP03-T
(IEC60757)
Terminal
box
Cross-
sectional
surface
Comment
Tx+
WH / OG
1
0.26 mm2
Solid conductor
Tx-
OG
2
0.26 mm2
Solid conductor
Rx+
WH / GN
3
0.26 mm2
Solid conductor
Rx-
GN
4
0.26 mm2
Solid conductor
(PoE +48 VDC)
WH / BU
5
0.26 mm2
Solid conductor
(PoE +48 VDC)
BU
6
0.26 mm2
Solid conductor
(PoE GND)
WH / BN
7
0.26 mm2
Solid conductor
(PoE GND)
BN
8
0.26 mm2
Solid conductor
GND/SHD
YE / GN
PE
2.5 mm2
Flex
L+
BK
9
1.5 mm2
L+ 24VDC
L-
BU
10
1.5 mm2
L- 24VDC
PE
YE / GN
PE
1.5 mm2
PE
Table 5-4. Wire assignment of terminal box (integrated heater)
The pin assignment of the ASKDP03-T is executed in accordance with the standard
EIA/TIA-568B for 100BaseTX and 24VDC, as follows:
Camera
(T568B)
Colour
ASKDP03-T
(IEC60757)
Terminal
box
Cross-
sectional
surface
Comment
Reinforcement
YE / GN
PE
2.5 mm2
Flex
Tx+
WH / OG
1
0.26 mm2
Solid conductor
Tx-
OG
2
0.26 mm2
Solid conductor
Rx+
WH / GN
3
0.26 mm2
Solid conductor
Rx-
GN
4
0.26 mm2
Solid conductor
(PoE +48 VDC)
WH / BU
5
0.26 mm2
Solid conductor
(PoE +48 VDC)
BU
6
0.26 mm2
Solid conductor
(PoE GND)
WH / BN
7
0.26 mm2
Solid conductor
(PoE GND)
BN
8
0.26 mm2
Solid conductor
GND/SHD
YE / GN
PE
2.5 mm2
Flex
L+
BK
9
1.5 mm2
L+ 24VDC
L-
BU
10
1.5 mm2
L- 24VDC
PE
YE / GN
PE
1.5 mm2
PE
Table 5-5 Wire assignment of terminal box (model LL/ASKDP03-T)

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Figure 5-5 Sample circuit of terminal box (without heater)
RoughCam IPQ1645
SKD01-T
SKD01-T

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Figure 5-6 Sample circuit of terminal box (heater integrated)
Figure 5-7 Photo of the wired terminal box
RoughCam IPQ1645

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Attention!
Introduce the foiling up to about 15 mm close to the terminals, in order
to prevent alien crosstalk. Make sure that the foiling cannot cause any
short circuit of the data pairs!
Attention!
Bring the twisted pair composite up to about 10 mm close to the ter-
minals, in order to ensure interference immunity.
Attention!
Use only terminals approved by SAMCON.
Attention!
Finally, check your network installation with a Class-D Link Test.
5.2.1 Fusing
PoE power supply requires no fuses. The power supply fusing depends on the cable
cross-section and length.
Attention!
Recommendation for fusing relates to 40W@24VDC at 100 meters and
1.5 mm2
Attention!
When the heating switches on, high current peaks occur! Use slow-
blow fuses.
Attention!
Please pay attention to the national and international regulations re-
garding selectivity and line protection.
Potential/
Wire no.
Colour
(IEC60757)
Conductor
Voltage
Maximum power consump-
tion/fusing:
L+ / 1
BK
1.5mm2,
stranded wire
+24 V DC
40 W of continuous power
Fine-wire fuse
(L+) 4000 mA -T- slow-blow
(high inrush load!)
L- / 2
BU
1.5mm2,
stranded wire
0 V DC / GND
PE
YE/GN
1.5mm2,
stranded wire
PE
Table 5-6 Recommendation for fusing

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5.2.2 Plug assignments (RJ45)
The data transfer of the RoughCam IPQ1615 series uses a 100 Mbit/s Ethernet connec-
tion (100BASE-TX). If the cable termination uses a plug, the latter should be plugged into
the RJ45 PoE slot of the network device (PSE). Prior to connecting it to the camera, the
network device (PSE) can already be supplied with power, hence there is no „power ON“
priority which has to be observed.
Attention!
Use appropriate RJ45 plugs! Check the cable shielding, cross-section
and the outside diameter!
Attention!
It is imperative to ensure a correct routing of the individual wires ac-
cording to the EIA/TIA-568B"
Attention!
Finally, check your network installation with a Class-D Link Test.
Detailed instructions on how to connect a RJ45 plug are available in our video tutorial:
“SAMCON 03 Mounting and installing the RJ45 jack to SAMCON cables”
https://go.samcon.eu/v03
Figure 5-8 Plug assignment, RJ45

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5.2.3 Tests prior to switching on voltage
Attention!
Prior to starting the device, perform all tests as indicated by the na-
tional regulations. Furthermore, check the correct function and instal-
lation of the device in accordance with this User Manual and other ap-
plicable regulations.
Attention!
Incorrect installation or operation of the camera may lead to a loss of
warranty!
Attention!
Do not switch on the camera at temperatures below 0°C!
6 Working inside the camera housing
The customer may open the housing only if it is absolutely necessary. Only exchanging
the SD memory card or a hardware reset are reasons for this.
6.1 Preparation for work:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.