SAMES KREMLIN Inobooth User manual

Index revision : A 1 7143
User manual
SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE
Tel. [phone] - www.sames-kremlin.com
Inobooth

Index revision : A 2 7143
All communication or reproduction of this document, in any form whatsoever and all use or
communication of its contents are forbidden without express written authorisation from
SAMES KREMLIN.
The descriptions and characteristics mentioned in this document are subject to change without
prior notice.
© SAMES KREMLIN 2021
WARNING : SAMES KREMLIN SAS is registered with the Ministry of Labour as a training
institution.
Throughout the year, our company offers training courses in the operation and
maintenance of your equipment.
A catalogue is available on request. Choose from a wide range of courses to
acquire the skills or knowledge that is required to match your production
requirements and objectives.
Our training courses can be delivered at your site or in the training centre at our
Meylan head office.
Training department:
Tel. [phone]
E-mail: formation-clie[email protected]
SAMES KREMLIN SAS operating manuals are written in French and translated into English, German, Spanish, Italian
and Portuguese.
The French version is deemed the official text and SAMES KREMLIN will not be liable for the translations into other
languages.

Index revision : 3
Inobooth
1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2. Respect de la directive ATEX . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3. Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4. Precautions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6. Important recommendations . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6.1. Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6.2. Ambient temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.7. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
2.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2. Movement of the parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3. Powder projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4. Cleaning phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.5. (Option) Manual station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.6. Inobooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.7. (Option) Manual station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
3.1. Inobooth - Dimensions (mm) . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.1. Weight and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.2. Pneumatic characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2. Noise level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.1. Inobooth in operation phase. . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.2. Inobooth in cleaning phase . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3. Pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4. Manual station - Dimensions (mm) . . . . . . . . . . . . . . . . . . . 17
3.4.1. Weight and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4. Starting- up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
4.1. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2.1. Installation of the bottom box . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2.2. Installation of the shutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.3. Installation of the cylinder assemblies. . . . . . . . . . . . . . . . . . . 22
4.2.4. Installation of the distribution blocks . . . . . . . . . . . . . . . . . . . . 23
4.2.5. Installation of the protective cover. . . . . . . . . . . . . . . . . . . . . 23
4.2.6. Installation of the side panels . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.7. Installation of roofs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2.8. Installation of the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.9. Lighting installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.10. Installation of blowing nozzles . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.11. Installation of the blowing rings . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.12. Installation of the shutter control and emergency stop
push-buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Index revision : 4
4.2.13. Installation of the suction ducts on the booth without
manual station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.14. Installation of powder projectors. . . . . . . . . . . . . . . . . . . . . . 27
4.2.15. Inobooth electrical connections - control cabinet. . . . . . . 27
4.2.16. Grounding connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.17. Inobooth Pneumatic Connections - Control Cabinet . . . . 27
4.2.18. Installation of the manual station (option) . . . . . . . . . . . . . . 28
4.2.19. Before starting up the booth . . . . . . . . . . . . . . . . . . . . . . . . . 30
5. Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
5.1. Maintenance summary table . . . . . . . . . . . . . . . . . . . . . . . 31
5.2. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2.1. Procedure A1 : Booth interior cleaning . . . . . . . . . . . . . . . . . 31
5.2.2. Procedure A2 : Booth exterior cleaning . . . . . . . . . . . . . . . . . 32
5.2.3. Procedure A3 : Check the proper operation of the
suction shutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3. Deconstruction and recycling . . . . . . . . . . . . . . . . . . . . . . . 34
6. Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
7. Spare part lists- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
7.1. Inobooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.2. Projector blowing set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.3. Cleaning rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.3.1. Cleaning rod handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.3.2. Cleanin rod, length:1 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.3.3. Cleaning rod, length 2.2 m . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8. Revision index History - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41

Index revision : A 5 7143
1. Health and safety instructions
This manual contains links to the following instructions manuals:
•see RT Nr 7142 for the Inocenter powder station.
•see RT Nr 7141 for the Inoprofile self-positioning assembly.
•see RT Nr 7140 for the Inorecip V reciprocator.
•see RT Nr 7167 for the Inorecip H in and out positioner.
•see RT Nr 6457 for the Inomaster Platinum control cabinet.
•see RT Nr 7133 for the Inogun A projector.
1.1. Marking
The Inobooth is intended for use in non-explosive atmosphere.
To comply with the EN 16985 standard, the marking plate located on the base of the booth
(bottom right) must be completed by the integrator in accordance with the instructions below:
•Référence : note either the drawing number, the customer's name or the project number.
•Type de cabine : note either Manual Powder Booth, or Automatic Powder Booth, or
Manual and Automatic Powder Booth.
•Puissance électrique installée : (kW).
•Débit ventilation minimal requis à 20°C : (m3/h) This is the minimum ventilation flow rate to
respect the minimum air speeds at the openings and also the powder concentration in
the booth. (Note the lower value of the two).
•Apport maximal de poudre de revêtement : (g/h) This is the amount of powder sprayed
into the booth to meet the acceptable powder concentration.
•LIE : (g/m3) Values transmitted by the powder manufacturer. Note 20 g/m3 if no informa-
tion is available.
DES08063
INOBOOTHINOBOOTH