Samoa LARIUS Star 3001S User manual

www.larius.com
English
OPERATING INSTRUCTIONS
ED. 15 - 02/2020
Cod. 150099
Star 3001S
Manual gun for electrostatic
liquid coating
SOLVENT-BORNE

Larius S.r.l, founded in 1969, designs and
manufactures painting equipment, and transfer
and extrusion pumps.
Larius S.r.l is a company with a great industrial
tradition and an innovative technological culture.
Internal production, based on innovation and
research, is flexible to industry changes in order
to achieve the primary objective of creating value.
Larius S.r.l is the only leading Italian company in
the international market. The brand is distributed
worldwide, through an extensive network of
distributors and resellers, and is a guarantee of
Total Product Quality in the industrial, plastics,
construction, wood and road marking sectors.
INVEST IN LARIUS
INVEST
IN PRODUCTIVITY
Once again
a step ahead...
Each day we strive
further to satisfy your
work
requirements
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ELECTROSTATIC SPRAY GUN
MANUAL - AUTOMATIC
ADVANTAGE OF USE
STAR 3001 is the new range of guns for the liquid
electrostatic coating, operating under low pressure,
mistless or airless conditions able to grant the best
and even finishing on the workpiece, avoiding any
leakage or excessive thickness.
The advantages are clear:
• Reduced waste of product;
• Reduced time and labor costs;
• Improved quality of the finished product.
STAR 3001 manual or automatic guns are powered
by a generator with a low voltage cable and
controlled by a pneumatic unit.
The voltage multiplier is activated by the trigger and
it is placed inside the gun granting the possibility of
an easy replacement in case of failure.
To perform the painting on parts subjected to the
“Faraday cage” effect, it is possible to modify the
electrostatic charge adjusting the settings directly
on the handgrip.
Each type of gun is available for the use with highly-
conductive
waterborne paints and for low pressure and
mistless versions three different adjustments are
available:
• air atomization adjustment;
• spraying jet adjustment;
• product flow adjustment.
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STAR 3001W
MANUAL WATER-BORNE GUN
For electrostatic liquid coating.
Code 28001 - low pressure fan or cone tip nozzle
Code 28004 - airless fan or cone tip nozzle
Code 28006 - mist-less fan or cone tip nozzle
STAR 3001S
MANUAL SOLVENT-BORNE GUN
For electrostatic liquid coating.
Code 28000 - low pressure fan tip nozzle
Code 28002 - low pressure cone tip nozzle
Code 28003 - airless fan or cone tip nozzle
Code 28005 - mist-less fan or cone tip nozzle
ELECTRIC GENERATOR
with probe.
Code 28800
ELECTROSTATIC
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STAR 3001W
AUTOMATIC WATER-BORNE GUN
For electrostatic liquid coating.
Code 28008 - low pressure fan or cone tip nozzle
Code 28040 - airless fan or cone tip nozzle
Code 28042 - mist-less fan or cone tip nozzle
STAR 3001S
AUTOMATIC SOLVENT-BORNE GUN
For electrostatic liquid coating.
Code 28007 - low pressure fan tip nozzle
Code 28011 - low pressure cone tip nozzle
Code 28009 - airless fan or cone tip nozzle
Code 28041 - mist-less fan or cone tip nozzle
STAR 3001
CONTROL UNIT for automatic guns
Code 28800 - Electric generator with probe
Code 25900 - Pneumatic box
COATING
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Due to a constant product improvement programme, the factory reserves the right to modify
technical details mentioned in this manual without prior notice.
This manual is to be considered as an English language translation of the original manual in Italian.
The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to
the incorrect translation of the instructions contained within the original manual in Italian.
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.
ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
Thank you for choosing a LARIUS S.R.L. product.
As well as the product purchased, you will receive a range of support services
enabling you to achieve the results desired, quickly and professionally.
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L.c - Remove the locking ring ................................. p.27
L.d - Remove the needle......................................... p.28
L.e - Remove the needle support ............................ p.28
L.f - Remove the locking ring .................................. p.30
L.g - Remove the locking ring nut ........................... p.30
L.h - Remove the adjusting ring nut......................... p.31
L.i - Remove the low pressure air cap ..................... p.31
L.j - Remove the low pressure cone tip ................... p.32
L.k - Remove the mistless-airless cone tip .............. p.32
L.l - Remove the front head .................................... p.33
L.m - Remove the low pressure fan tip .................... p.33
L.n - Remove the mistless fan................................. p.34
L.o - Remove the airless fan tip............................... p.34
L.p - Verify the spring and the gasket ...................... p.35
ASSEMBLY AFTER CLEANING AND MAINTENANCE............ p.36
M.a - Insert the needle support ............................... p.36
M.b - Insert the needle ........................................... p.37
M.c - Insert the nozzle tip ....................................... p.38
M.d - Insert the gasket ........................................... p.38
M.e - Insert the fixing ring and the locking ring nut .. p.38
M.f - Insert the spring ............................................. p.39
M.g - Insert the front barrel ..................................... p.39
M.h - Insert the external ring nut ............................. p.39
M.i - Insert the product inlet hose ........................... p.40
M.k - Position the spring holder .............................. p.40
M.l - Insert the trigger............................................. p.41
M.m - Tighten the screws ....................................... p.41
M.n - Tighten the nozzle tip .................................... p.42
M.o - Insert the low pressure air cap ....................... p.42
M.p - M.u - Insert the ring nuts..............................p.43-44
BARREL FOR STAR 3001S SPRAY GUN ........... p.46
HANDGRIP FOR STAR 3001S SPRAY GUN .............. p.48
CONE TIP NOZZLE RANGE FOR STAR 3001S GUN . p.50
FAN TIP NOZZLE RANGE FOR STAR 3001S GUN ........ p.52
TROUBLESHOOTING.......................................... p.54
NOZZLES FOR STAR 3001S SPRAY GUN ......... p.56
NOZZLES KIT FOR STAR 3001S SPRAY GUN .. p.57
HOSES FOR STAR STAR 3001S SPRAY GUN.... p.57
WARNINGS .......................................................... p.8
TRANSPORT AND UNPACKING ......................... p.9
SAFETY RULES ................................................... p.9
CONDITIONS OF GUARANTEE .......................... p.10
STANDARD OUTFIT. ............................................ p.11
GENERAL DESCRIPTION.................................... p.12
E.a - Working principle ........................................... p.12
E.b - Features and advantages ............................... p.12
TECHNICAL DATA ............................................... p.13
F.b - Dimensions and overall manual gun ................ p.14
F.b - Dimensions and overall automatic gun ............ p.15
DESCRIPTION OF THE MANUAL GUN .............. p.16
DESCRIPTION OF THE ELECT. GENERATOR.... p.17
CONNECTIONS ................................................... p.18
I.a - Rules for an excellent electrostatic effect ......... p.18
I.b - Typical connections of the equipment .............. p.19
GROUNDING ....................................................... p.20
J.a - Grounding of the generator ............................. p.20
J.b - Grounding of the fluid ..................................... p.20
J.c - Grounding of operator’s glove ......................... p.20
J.d - Grounding of the target object ........................ p.21
SETTING UP ........................................................ p.22
K.a - Adjust the trigger ........................................... p.22
K.b - Adjust the handgrip........................................ p.22
K.c - Adjust the safety lock ..................................... p.22
K.d - Product resistivity test.................................... p.23
k.d1 - Low resistivity............................................... p.23
K.d2 - High resistivity ............................................. p.23
K.e - Adjust resistivity level..................................... p.23
K.f - Choose spraying method ................................ p.24
k.g - Choose fan nozzle orientation ......................... p.24
k.h - Adjust air atomization ..................................... p.24
k.i - Adjust fan pattern width................................... p.24
K.l - Store setting parameters ................................. p.25
K.l1 - Store the program ......................................... p.25
K.l2 - Recall stored programs ................................. p.25
DISASSEMBLY AND MAINTENANCE................. p.26
L.a - Remove the barrel .......................................... p.26
L.b - Remove the product inlet hose ....................... p.26
A
B
C
D
E
F
G
H
K
L
J
M
P
N
O
I
Q
R
S
T
U
STAR 3001S ELECTROSTATIC GUN

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WARNINGS
The table below provides the meaning of the symbols used in this manual in relation to using, earthing,
operating, maintaining, and repairing of this equipment.
• Read this operator’s manual carefully before using the equipment.
• An improper use of this machine can cause injuries to people or things.
• Do not use this machine when under the inuence of drugs or alcohol.
• Do not modify the equipment under any circumstances.
• Use products and solvents that are compatible with the various parts of the equipment, and read the manufacturer’s warnings carefully.
• See the Technical Details for the equipment given in the Manual.
• Check the equipment for worn parts once a day. If any worn parts are found, replace them using ONLY original spare parts.
• Keep children and animals away from work area.
• Comply with all safety standards.
• It indicates an accident risk or serious damage to equipment if this warning is not followed.
FIRE AND EXPLOSION HAZARD
• Solvent and paint fumes in work area can ignite or explode.
• To help prevent fire and explosion:
- Use equipment ONLY in well ventilated area.
- Eliminate all ignition sources, such as pilot lights, cigarettes and plastic drop cloths (potential static arc).
- Ground equipment and conductive objects.
- Use only grounded hoses.
- Do not use trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or uids containing such solvents in
pressurized aluminium equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death,
serious injury, and property damage.
- Do not form connections or switch light switches on or off if the air contains inammable fumes.
• If electrical shocks or discharges are encountered the operation being carried out using the equipment must be stopped immediately.
• Keep a re extinguisher at hand in the immediate vicinity of the work area.
• It indicates wound and nger squashing risk due to movable parts in the equipment.
• Tenersi lontano dalle parti in movimento.
• Do not use the equipment without the proper protection.
• Before any inspection or maintenance of the equipment, carry out the decompression procedure explained in this manual, and prevent
any risk of the equipment starting unexpectedly.
• Report any risk of chemical reaction or explosion if this warning has not been given.
• (IF PROVIDED) There is a risk of injury or serious lesion related to contact with the jet from the spray gun. If this should occur, IMME-
DIATELY contact a doctor, indicating the type of product injected.
• (IF PROVIDED) Do not spray before the guard has been placed over the nozzle and the trigger on the spray gun.
• (IF PROVIDED) Do not put your ngers in the spray gun nozzle.
• Once work has been completed, before carrying out any maintenance, complete the decompression procedure.
• It indicates important recommendations about disposal and recycling process of products in accordance with the environmental
regulations.
• Mark any clamps attached to earth cables.
• Use ONLY 3-wire extension cords and grounded electrical outlets.
• Before starting work make sure that the electrical system is grounded and that it complies with safety standards.
• High-pressure uid from gun, hose leaks, or ruptured components will pierce skin.
• To help prevent injection, always:
- (IF PROVIDED) Engage trigger lock when not spraying.
- (IF PROVIDED) Do not put your hand over the spray tip. Do not stop or deect leaks with your hand, body or other.
- (IF PROVIDED) Do not point gun at anyone or at any part of the body.
- (IF PROVIDED) Never spray without tip guard.
- Do pressure relief if you stop spraying or being servicing sprayer and before any maintenance operations.
- Do not use components rated less than sprayer Maximum Working Pressure.
- Never allow children to use this unit
- (IF PROVIDED) Brace yourself; gun may recoil when triggered.
If high pressure fluid pierces your skin, the injury might look like “just a cut”, but it is a serious wound!
Get immediate medical attention.
• It is obligatory to wear suitable clothing as gloves, goggles and face shield.
• Wear clothing that complies with the safety standards in force in the country in which the equipment is used.
• Do not wear bracelets, earrings, rings, chains, or anything else that may hinder the operator’s work.
• Do not wear clothing with wide sleeves, scarves, ties, or any other piece of clothing that could get tangled up in moving parts of the
equipment during the work, inspection, or maintenance cycles.

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A
TRANSPORT AND UNPACKING
• The manufacturer will not be responsible for the unloa-
ding operations and transport of the equipment to the
workplace.
• Check the packing is undamaged on receipt of the
equipment.
Unpack the equipment and verify it is free from any
damage occured during transport.
In case of damage, immediately contact LARIUS and the
Shipping Agent. All the notices reporting any damage or
anomalies must arrive timely within 8 days at least from
the date of receipt of the equipment through Registered
Letter to the Shipping Agent and to LARIUS.
The disposal of packaging materials is at customer’s
charge and must be performed in accordance with
the regulations in force in the country where the
equipment is installed and used.
It is nevertheless sound practice to recycle packa-
ging materials in an environment-friendly manner
whenever possible.
BSAFETY RULES
• THEEMPLOYERSHALLTRAINITSEMPLOYEESABOUT
ALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT
THE USE OF SAFETY DEVICES FOR THEIR OWN SAFE-
TY AND ABOUT THE GENERAL RULES FOR ACCIDENT
PREVENTION IN COMPLIANCE WITH INTERNATIONAL
REGULATIONS AND WITH THE LAWS OF THE COUNTRY
WHERE THE EQUIPMENT IS USED.
• THEBEHAVIOUROFTHEEMPLOYEESSHALLSTRICTLY
COMPLY WITH THE ACCIDENT PREVENTION AND ENVI-
RONMENTAL REGULATIONS IN FORCE IN THE COUNTRY
WHERE THE EQUIPMENT IS INSTALLED AND USED.
Read carefully and entirely the following instructions
before using the product.
Please save these instructions in a safe place.
The unauthorised tampering/replacement of one
or more parts composing the machine, the use of
accessories, tools, expendable materials other than
those recommended by the manufacturer can be
a danger of accident.
The manufacturer will be relieved from tort and
criminal liability.
• KEEPYOURWORKPLACECLEANANDTIDY.DISORDER
WHERE YOU ARE WORKING CREATES A POTENTIAL
RISK OF ACCIDENTS.
• ALWAYSKEEPPROPERBALANCEAVOIDINGUNUSUAL
STANCE.
• BEFOREUSINGTHETOOL,ENSURETHEREARENOT
DAMAGED PARTS AND THE MACHINE CAN WORK PRO-
PERLY.
• ALWAYSFOLLOWTHEINSTRUCTIONSABOUTSAFETY
AND THE REGULATIONS IN FORCE.
• KEEPTHOSEWHOARENOTRESPONSIBLEFORTHE
EQUIPMENT OUT OF THE WORK AREA.
• NEVEREXCEEDTHEMAXIMUMWORKINGPRESSURE
INDICATED .
• NEVERPOINTTHESPRAYGUNATYOURSELVESORAT
OTHER PEOPLE . THE CONTACT WITH THE CASTING
CAN CAUSE SERIOUS INJURIES.
• INCASEOFINJURIESCAUSEDBYTHEGUNCASTING,
SEEK IMMEDIATE MEDICAL ADVICE SPECIFYING THE
TYPE OF THE PRODUCT INJECTED. NEVER UNDERVALUE
A WOUND CAUSED BY THE INJECTION OF A FLUID.
• ALWAYSDISCONNECTTHESUPPLYANDRELEASETHE
PRESSURE IN THE CIRCUIT BEFORE PERFORMING ANY
CHECK OR PART REPLACEMENT OF THE EQUIPMENT .
• NEVERMODIFYANYPARTINTHEEQUIPMENT.CHECK
REGULARLY THE COMPONENTS OF THE SYSTEM. RE-
PLACE DAMAGED OR WORN PARTS..
• TIGHTENANDCHECKALLTHEFITTINGSFORCONNEC-
TION BETWEEN PUMP , FLEXIBLE HOSE AND SPRAY
GUN BEFORE USING THE EQUIPMENT.
• ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITH
STANDARD KIT. THE USE OF ANY ACCESSORIES OR
TOOLING OTHER THAN THOSE RECOMMENDED IN
THIS MANUAL, MAY CAUSE DAMAGE OR INJURE THE
OPERATOR.
• THE FLUID CONTAINED IN THE FLEXIBLE HOSE CAN
BEVERYDANGEROUS.HANDLETHEFLEXIBLEHOSE
CAREFULLY . DO NOT PULL THE FLEXIBLE HOSE TO
MOVE THE EQUIPMENT . NEVER USE A DAMAGED OR
AREPAIREDFLEXIBLEHOSE..

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The high speed of the product in the hose can create
static electricity through discharges and sparks. It
is suggested to earth the equipment.
The pump is earthed through the earth cable of
the supply.
The gun is earthed through the high pressure fle-
xible hose.
All the conductive tools within the working area must
be duly earthed.
• NEVERSPRAYOVERFLAMMABLEPRODUCTSORSOL-
VENTS IN CLOSED PLACES.
• NEVER USE THE TOOLING IN PRESENCE OF POTEN-
TIALLYEXPLOSIVEGAS.
Always check the product is compatible with the
materials composing the equipment (pump, spray
gun, flexible hose and accessories) with which it
can come into contact. Never use paints or solvents
containing halogen hydrocarbons (as the methylene
chloride).
If these products come into contact with aluminium
parts can provoke dangerous chemical reactions
with risk of corrosion and explosion.
IFTHEPRODUCTTOBEUSEDISTOXIC,AVOIDIN-
HALATION AND CONTACT BY USING PROTECTION
GLOVES, GOGGLES AND PROPER FACE SHIELDS.
TAKE PROPER SAFETY MEASURES FOR THE
PROTECTION OF HEARING IN CASE OF WORK
NEAR THE PLANT.
• WHENEVERYOUSTOPDISPENSING,EVENFORAMO-
MENT, ALWAYS SET THE GUN TRIGGER LOCK. FULLY
RELEASE THE TRIGGER AND ROTATE THE TRIGGER
LOCK FORWARD (see equipment description).
• USEEXTREMECAUTIONWHENCLEANINGORCHAN-
GING THE FLUID NOZZLE. IF THE NOZZLE CLOGS
WHILE DISPENSING, FULLY RELEASE THE TRIGGER
IMMEDIATELY. ALWAYS FOLLOW THE PRESSURE RELIEF
PROCEDURE, BELOW, BEFORE WIPING OFF BUILD-UP
AROUND THE NOZZLE OR REMOVING THE NOZZLE TO
CLEAN IT.
The conditions of guarantee do not apply in the
following situations:
- improper washing and cleaning of components
causing malfunction, wear or damage to the
equipment or any of its parts;
- improper use of the equipment;
- use that does not conform with applicable
national legislation;
- incorrect or faulty installation;
- modifications, interventions and maintenance
that have not been authorised by the manufac-
turer;
- use of non-original spare parts or parts that do
not correspond to the specific model;
- total or partial non-compliance with the instruc-
tions provided.
CONDITIONS OF GUARANTEE
C

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D
STANDARD OUTFIT
STAR 3001 MANUAL GUN ELECTROSTATIC GENERATOR POWER CABLE
ELECTROSTATIC CABLE GROUNDING CABLE VISCOMETER
NOZZLES
RESISTIVITY PROBE
upon request
(see nozzles table)

• Application method
• Max operating voltage 90 Kv
• Max operating pressure 200 bar (airless models)
• Max weight of the manual guns 750 g
• IP 56 protection for gun - control box system
• Voltage management directly from the gun through pre-set values
• New electronic-pneumatic control boxes thanks to new technology components
• Easy touch screen interface in the electronic box
• Higher performance for nozzles for an easy assembly and maintenance
• The gun is equipped with a probe to verify the resistivity of the paint, in order to ensure an optimal electrostatic winding.
• The gun is extremely easy handling due to low weight and ergonomics of the handle that can be adapted to the shape of
the operator’s hand thanks to the fully adjustable finger rest.
• The gun is built with a special technical result of extensive research to provide the best available on the market.
• The seals inside the gun are entirely composed of materials of last generation, chemically inert to solvents, oils and paints.
This ensures the best resistance offered until now by a producer to ensure maximum reliability, efficiency and durability of
the life cycle of the gun.
• The gun has an adjustable display directly on the gun for choosing the parameters of the working voltage, previously set
by the operator on the electric generator. It’s also possible register up to three different levels of working conditions for the
same type of paint.
• In the low pressure painting, where it requires the adjustment of the stroke of the trigger, the function can be exerted directly
on the gun, simply by acting with the other hand on the same adjustment.
• The maintenance, assembly and disassembly of the gun are really simple thanks to the gun body made up of two units and
the handle and removable front. All without the need to use tools because each component is instantaneously visible and
verifiable.
• The gun allows you to paint both water-based and solvent-based removing and replacing only the front.
• Insulating box to change from solvent-based paint to water-based paint is not required. Our gun is equipped with two lateral
outlets, in highly resistant material, which bring externally the charge to water-based paint, thus preventing the “rebound”
effect of this highly conductive paint. This means lower costs related to the preparation of high insulating box, reducing the
size of the work area and increasing operator safety.
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E
GENERAL DESCRIPTION
LARIUS STAR 3001S lautomatic and manual guns are used for solvent-borne electrostatic liquid coating. With this kind of appli-
cation the paint particles are electrically charged and then atomized to the workpiece in order to perfom an even and improved
finishing of the whole surface.
E.b - FEATURES AND ADVANTAGES
E.a - WORKING PRINCIPLE

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TECHNICAL DATA
F
MANUAL GUN STAR 3001S
INPUT VOLTAGE 12 V ca
INFUT FREQUENCY 33 Khz
INPUT CURRENT 1,5 A max
OUTPUT VOLTAGE
0 ÷ 90 KV
POLARITY negative
RATED CURRENT 150 µA
SHORT CIRCUIT CURRENT 200 µA
GENERATOR/GUN CABLE LENGHT 7,5 m
WEIGHT 750 gr
LENGHT 250 mm
AIR SUPPLY PRESSURE 3 ÷ 7 bar
LOW PRESSURE PRODUCT PRESSURE 7 bar max
MISTLESS PRODUCT PRESSURE 120 bar max
AIRLESS PRODUCT PRESSURE 200 bar max
GENERATOR LARIUS STAR 3001
INPUT VOLTAGE 85÷265Vca
50-60 Hz
RATED CURRENT 1,50 A max
POWER CABLE LENGHT 2 mt
PROTECTION IP 64
OUTPUT VOLTAGE 12 V c.a.
MANUAL GUN
AUTOMATIC GUN STAR 3001S
INPUT VOLTAGE 12 V ca
INFUT FREQUENCY 33 Khz
INPUT CURRENT 1,5 A max
OUTPUT VOLTAGE
0 ÷ 90 KV
POLARITY negative
RATED CURRENT 150 µA
SHORT CIRCUIT CURRENT 200 µA
GENERATOR/GUN CABLE LENGHT 10 m
WEIGHT 1032 gr
LENGHT 300 mm
AIR SUPPLY PRESSURE 3 ÷ 7 bar
LOW PRESSURE PRODUCT PRESSURE 7 bar max
MISTLESS PRODUCT PRESSURE 120 bar max
AIRLESS PRODUCT PRESSURE 200 bar max
AUTOMATIC GUN
GENERATOR
PNEUMATIC BOX
AIRCONTROLPNEUMATICBOX
PNEUMATIC ADJUSTMENT 0÷10 bar
GUN QUICK COUPLING Ø 6 x 4
GUN ATOMIZATION COUPLING
Quick coup. Ø 6 x 4
AIR INLET Quick coup. Ø 10 x 8

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STAR 3001 MANUALE AL SOLVENTE
255
210
275
255
56
STAR 3001MANUAL SOLVENT
F.a - DIMENSIONS AND OVERALL MANUAL GUN

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81
23.5
235
245
67 BASE
78
10
24.5
20
315
INSERTO FILETTATO M8X9.5
ATTACCO RAPIDO PNEUMATICO 1/8"-D6
ARIA DI COMANDO ASTINA
ATTACCO RAPIDO PNEUMATICO 1/4"-D8
ARIA DI REGOLAZIONE GETTO
RACCORDO ENTRATA MATERIALE Gj 3/8
F.b - DIMENSIONS AND OVERALL AUTOMATIC GUN
THREAD INSERT M8X9.5
PNEUMATIC QUICK ATTACK 1/4II-D8
JET AIR CONTROL
FITTING INLET MATERIAL Gj 3/8
PNEUMATIC QUICK ATTACK 1/8II-D6
NEEDLE AIR CONTROL

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DESCRIPTION OF THE MANUAL GUN
G
POS. DESCRIPTION
1 Solvent-borne barrel assembly
2 Fixing ring
3 Hook
4 Trigger
5 Safety lock
6 Handgrip
7 Coupling for electric generator cable
8 Fitting for product inlet
9 Product hose
10 Air quick coupling
11 Locking ring
12 Fan regulator
13 Atomization regulator
14 Cone tip nozzle
15 Fan tip nozzle
16 Electrode
2
6
3
1
9
11
710
BLOCCO DI SICUREZZA
45
16
11
14 15
8
13
12

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17
STAR 3001S GUN
ED. 15 - 02/2020 - Cod. 150099
DESCRIPTION OF THE ELECTRIC GENERATOR
H
1
8
6
7
14 12
9
10
11
13
15
3
4
2
5
POS. DESCRIPTION
1 Main switch
2 Optimal value
3 Resistivity scale
4 Voltage scale
5 Voltage set value
6 Voltage set touch 0-90 kV
7 Selection keys for the 3
voltage preset values
8 Probe key only for
solvent-borne paints and gun
9 Safety fuse
10 Resistivity control probe plug
11 Electric cable
12 Ground cable connection
13 Gun connection
14 Automatic gun connection
15 Technical data

I.a-RULESFORANEXCELLENTELECTROSTATICEFFECT
• Choose specific electrostatic paints.
• Check the viscosity and conductivity of the paint.
• Check proper grounding of conductive components.
• Protect the gun Star 3001 with a suitable cover.
• Keep the electric cable and the paint tube clean since any
paint deposit on them considerably reduces the electro-
static effect.
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18
STAR 3001S GUN
ED. 15 - 02/2020 - Cod. 150099
CONNECTIONS
I
1
6
3
2
4
5
POS. DESCRIPTION
1 Electric generator
2 Power cable
3 Paint resistivity control probe
4 Grounding cable
5 Gun connecting cable
6 Gun Star 3001

I.b - TYPICAL CONNECTIONS OF THE EQUIPMENT
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19
STAR 3001S GUN
ED. 15 - 02/2020 - Cod. 150099
PRODUCT
INLET
AIR
INLET
RESISTIVITY TESTING PROBE
POWER CABLE
GROUNDING CABLE
ELECTROSTATIC CABLE

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20
STAR 3001S GUN
ED. 15 - 02/2020 - Cod. 150099
GROUNDING
J
The optimal condition to achieve perfect coating and complete
safety for the personnel is the proper grounding of all system
components. In particular, make sure that:
• Allsystemcomponentsaredulygrounded.
• Thehookholdingthepiecetobecoatedisperfectlyclean.
• Tubesandgroundingcablesarenotdamaged.Shouldthey
be worn, provide for their replacement.
An improper grounding may produce thick mists of
paint that may represent a risk of intoxication for
the personnel and an inadequate coating (pattern
will not shape, deformed pattern, wrap back
effect, etc..).
To avoid these inconveniences, make sure that all
system components are properly grounded.
Never use non-conductive tools and/or tanks made
of plastic or wood.
J.c - GROUNDING OF OPERATOR’S GLOVE
• Personneloperatingthegunshouldnotwearshoeswith
rubber or plastic soles. If protection gloves are used,
provide a suitable grounding (J4) of the gloves (J5) .
Product
Product
J1
J1 J2
J3
J5
J4
J.b - GROUNDING OF THE FLUID
• Provide a suitable grounding (J1) for the pump (L2) and the
fluid tank (J3).
J.a - GROUNDING OF THE GENERATOR