Samsung ML-3560 Series Installation and maintenance instructions

© 2007 Oasis Imaging Products, Inc. Page 1
Remanufacturing Instructions
Samsung ML3560
For Technical Support, please cal
l (800
) 322 8992
e
xt
110
OEM Reference Information:
Part # Yield @ 5%
ML 3560D6 6000
ML 3560DB 12000
1. Remove the drum shutter arms from both
ends of the cartridge to remove the drum
shutter (Fig.1).
Fig. 1
2. Remove two screws from the contact side
end cap (Fig. 2). Do not remove end cap at
this time.
Fig. 2

© 2007 Oasis Imaging Products, Inc. Page 2
3. Remove two screws from the gear side
end cap (Fig. 3).
4. Remove two screws from the gear plate
(Fig. 4).
5. Remove the gear and plate from the end
cap (Fig. 5).
6. Tension springs secure the end caps to the
toner hopper on each side of the cartridge.
Use a spring hook tool to release the springs
from each end cap (Fig. 6).
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Spring location

© 2007 Oasis Imaging Products, Inc. Page 3
7. The contact side end cap has a locking tab
that secures the end cap to the frame of the
cartridge (Fig. 7).
8. Gently pry the end cap from the top of the
cartridge body and rotate clock wise to
release the end cap from the tab on the
cartridge frame (Fig. 8).
9. Remove the end cap (Fig. 9). Locate the
tension spring and set aside.
10. Remove the metal rod (Fig. 10). The rod
secures the toner hopper to the end caps.
Fig. 7
Fig. 8
Fig. 9
Fig. 10

© 2007 Oasis Imaging Products, Inc. Page 4
11. Remove the toner hopper (Fig. 11).
Fig. 11
12. Remove the screw that secures the drum
axle to the end cap (Fig. 12).
13. Remove the drum unit (Fig. 13).
14. On the toner hopper section, make a note
of the gear orientation. Remove the large
black gear and the white drive gear (Fig. 14).
Fig. 12
Fig. 13
Fig. 14

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15. Remove the screwfrom the gear in the
center (Fig. 15). Remove the remaining four
gears.
16. Remove the white bearing from the
developer roller shaft (Fig. 16).
17. On the opposite side of the hopper,
release the locking tab that holds the black
spring housing in place (Fig. 17).
18. Remove the black housing and spring
contact (Fig. 18).
Fig. 15
Screw
Fig. 16
Fig. 17
Fig. 18

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19. Remove the developer roller bearing and
the screw that secures the end plate (Fig. 19).
Fig. 19
20. Pry up on the metal plate on each end of
the toner hopper to release the locking tabs
(Fig. 20).
21. Remove the plate from the toner hopper
(Fig. 21).
22. Remove the fill plug and dump all
remaining toner from the hopper (Fig. 22).
Fig. 20
Fig. 21
Fig. 22

© 2007 Oasis Imaging Products, Inc. Page 7
23. Use a small flat head screw driver to pry
of the developer roller end plate (Fig. 23).
Fig. 23
24. Remove the developer roller end plates
from each side of the toner hopper (Fig. 24).
25. Remove the developer roller from the
toner hopper (Fig. 25). Clean the roller with
compressed air and set aside for reassembly.
26. Remove two screws that secure the
doctor blade (Fig 26). Remove the doctor
blade and clean with compressed air.
Fig. 24
Fig. 25
Fig. 26

© 2007 Oasis Imaging Products, Inc. Page 8
27. NOTE:The next two steps are only
needed if you are sealing the cartridge.
Remove the screw that secures the developer
roller housing (Fig. 27).
28. Remove the developer roller housing
(Fig. 28). Clean the toner hopper thoroughly.
Apply seal and secure developer roller
housing with one screw.
29. Clean all components thoroughly with
compressed air. Reassemble toner hopper in
reverse order. Fill the hopper with the
correct gram load of toner (Fig. 29).
30. Remove the drum axle from the small
gear end of the drum, remove the drum from
the waste bin (Fig. 30). During reassembly
insert the drum axle through the opposite
end of the drum (large gear). This will
prevent damaging the drum contact on the
inside of the drum.
Fig. 27
Fig. 28
Fig. 29
Fig. 30

© 2007 Oasis Imaging Products, Inc. Page 9
31. Remove the two screws that secure the
PCR housing to the waste bin (Fig. 31).
Remove the housing for cleaning.
Fig. 31
32. Remove the plastic end plates from the
PCR and foam roller (Fig. 32). Clean the PCR,
use compressed air to clean the foam roller
and set aside for reassembly.
33. Remove two screws that secure the wiper
blade (Fig. 33). Remove the wiper and clean
all residual toner from the waste bin using
compressed air or vacuum.
34. Clean or replace all components and
reassemble the drum unit in reverse order
(Fig. 34).
Fig. 32
Fig. 33
Fig. 34

© 2007 Oasis Imaging Products, Inc. Page
10
36. Install the silver screw to the drum axle
(Fig. 36), and black cartridge screw to the
waste bin.
35. Reassembling the drum and toner unit to
the cart frame can be tricky, be sure to do the
following in order.
Place the drum unit into the cartridge frame
(Fig. 35).
Fig. 35
37. Install the tension spring to the tab on the
end plate (Fig. 37).
38. Place the toner hopper into the cartridge
frame (Fig. 38).
Fig. 36
Fig. 37
Fig. 38