Samsung AN026JSKLKN Series User manual

AN026JSKLKN Series
AN035JSKLKN Series
AN050JSKLKN Series
AN080JSKLKN Series
AN100JSKLKN Series
ERV(Energy Recovery Ventilator)
installation manual
imagine the possibilities
Thank you for purchasing this Samsung product.
DB68-05252A-02
EN ES FR IT PT NLDE
ERV_IM_EN_DB68-05252A-02.indd 45 2016-05-27 오전 11:26:56

Contents
Before Installation
Safety precautions ....................................................................................................... 3
Space requirement ...................................................................................................... 5
Installation diagram ..................................................................................................... 7
External dimension ...................................................................................................... 9
Installing the product
Hanging the ERV ........................................................................................................ 11
Electric wiring .......................................................................................................... 12
Schematic diagram ..................................................................................................... 17
Connecting the unit .................................................................................................... 18
Installing the duct ...................................................................................................... 27
Others
Performance graph ..................................................................................................... 29
Final Checks andTrial Operation ......................................................................................... 31
Setting address of the ERV and installation option ....................................................................... 32
ENGLISH-2
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BEFORE INSTALLATION
Safety precautions
Keep this installation manual together with the user’s manual in a handy place so that you can nd it whenever you need to
see it after reading this manual thoroughly.
 Make sure to read the following safety precautions carefully before installation.
 Make sure to observe the cautions specied in this manual.
 Conduct a test run of the unit after installation and then explain all system functions to the owner.
 The indications and meanings are as shown below.
WARNING Hazards or unsafe practices that may result in severe personal injury or death.
CAUTION Hazards or unsafe practices that may result in minor personal injury (to installer/user) or
property damage.
SEVERE WARNING SIGNS
 Do not install the unit by yourself. Incorrect installation of the unit could cause injury due to re, electric shock and water
leakage or from the unit falling. Consult a dealer or a qualied installer.
 Place a grille over the air inlet to prevent birds nesting inside.
 Do not attempt to repair, move, modify or reinstall the unit on your own. Make sure that these installations are carried out
by qualied personnel to avoid electric shock or re.
 Check if the voltage and the frequency of the main power supply are required for the unit to be installed and check the
connection.
 The electric work must be done by service agent or similarly qualied person according to national wiring regulations
and use only rated cable. If the capacity of the electric work is not properly completed, electric shock or re may occur.
 Make sure the air intake is located far from an exhaust port of a burner. It may cause oxygen shortage.
 Ground the unit. Do not connect the ground to a gas pipe, water pipe, lighting rod or telephone grounding. Defective
grounding could cause electric shock.
 Do not leave electrical connections loose, to do so may cause sparking, heat build up or electrical shock.
 Install separate MCCB and ELB when installing the power cable. If you do not install the MCCB and ELB, electric shock or
re may occur.
 If the power plug is damaged, replace it by the manufacturer or qualied personnel to avoid the risk.
 Disconnect the circuit breaker when you don’t use the product for a long period of time to save energy.
 Do not install the electrical cables under tension; doing so may lead to electrical disconnection and attendant problems.
 Disconnect the electrical supply before carrying out repairs.
 Do not pull the electric wire or touch the power plug with wet hands.
 Installers are required to read the general information carefully for safety.
 Do not put the product near dangerous substances to prevent re, explosion or injury and do not expose the product to
direct sunlight.
 Avoid the use of an extension cord and do not share the power outlet with other appliances. Incomplete connection,
defective insulation or exceeding the permissible current may cause electric shock or re.
 Make sure to turn o the main power when setting up the product’s electric circuit or power cords.There is electric shock.
 The product should be installed in accordance with the National Electrical regulations.
 Ensure that the national safety code requirements have been followed for the main supply circuit. Ensure that a properly
sized and connected ground wire is in place.
ENGLISH-3
01 BEFORE INSTALLATION
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Safety precautions
CAUTION SIGNS
 Install the unit in a place where it is strong enough to hold the product weight. When installed in place where it is not
strong enough to support the product weight, the unit may fall and cause injury.
 Wrap the product in thermal insulation if it is installed in a ceiling void which has outside air introduced to it. This will
reduce the risk of moisture build up and the risk of electrical shock.
 Do not install the product in a place where it is exposed to inammable gas leakage.
 Do not install the product in humid place such as bathroom. It may cause electric shock or malfunction.
 Make sure to use the part provided or specied parts for the installation work. The use of defective parts could cause
injury, re, electric shock or the unit falling, etc.
 Do not install the product in the place where exposed to sulfurous acid or steam because it may damage the parts or
cause malfunction.
 Do not install the product in the place where generates toxic gas such as chemical factory. It may cause re or gas
poisoning.
 Check the product for damage that may have taken place during transportation and do not install or use damaged
equipment.
 All of the manufacturing and packaging material used for your new appliance are compatible with the environment and
can be recycled.
 Dispose of the packaging material in accordance with the local requirements.
 Install a ground leakage breaker depending on the installation place (where it is humid). If not, it may cause electric
shock.
 The product must be installed according to the national electrical regulations.
 The maximum input power and current is measured according to the IEC Standard and the input power and current is
measured according to ISO standard.
 Do not use this product for dehumidifying purpose in areas with high humidity such as underground parking lot,
bathroom, etc.
- Hot and humid air may enter into the product and cause electrical damage, re, electric shock or water leakage.
 Do not install the product in places with high temperature and humidity (such as swimming pool, sauna, bathroom etc.)
where fog or frost are often formed since dew condensation may form within the heat exchanging element.
 This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use
of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play
with the appliance.
ENGLISH-4
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Space requirement
026
Exhaust Air
Supply Air
Outdoor Air
Heat exchange element
Body
Inspection hole
(for lter, heat exchange element, fan, motor and damper)
Return Air
600mm
• The ERV should be installed in a ceiling which has enough space above as seen in the picture.
20mm
370mm
NOTE
ENGLISH-5
01 BEFORE INSTALLATION
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Space requirement
035/050/080/100
Body
Space for repairing
Exhaust Air
Supply Air
Outdoor Air
Heat exchange element
Inspection hole
(for lter, heat exchange element, fan,
motor and damper)
Return Air
'A' 'B'
Unit: mm
Model 'A' 'B' Number of heat exchange elements
035/050 1000 600
2
080/100 1135 800
• The ERV should be installed in a ceiling which has enough space above as seen in the picture.
20mm
‘C’
Unit: mm
Model 'C'
035/050 300
080/100 370
NOTE
ENGLISH-6
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Installation diagram
026
Supply Air
Exhaust Air duct
Hood
3m
Anchor bolt
Insulation
Outdoor Air suction duct
Hood
Exhaust Air Return Air duct
Air intake hole
(Air exhaust grille)
Return Air
Air discharging hole
(Air exhaust grille)
Supply Air duct
035/050/080/100
Supply Air
Exhaust Air duct
Hood
Anchor bolt
Insulation
Outdoor Air suction duct
Hood
Outdoor Air Return Air duct
Air intake hole
(Air exhaust grille)
Return Air
Air discharging hole
(Air exhaust grille)
Supply Air duct
3m
ENGLISH-7
01 BEFORE INSTALLATION
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Installation diagram
• Install the unit in a place where it is strong enough to hold the product weight.
• Install the unit in a place where the space is enough for repair and other service.
• Do not install the product in places with high temperature and humidity (such as swimming pool, sauna,
bathroom etc.) where fog or frost are often formed since dew condensation may form within the heat
exchanging element.
• Do not install the product in indoor or outdoor with high temperature and humidity. Dew may form on the
internal part of the product, including the heat exchanger. When cold air ows in to the product, frost may form
within the product therefore make sure that the outlet of the air conditioner and the RA diuser is installed at
least 1.5 m apart.
• Use rated cables for wiring and make sure they are connected and xed securely.
• Install the duct and diuser in a way that the supplied air does not contact the user directly because in winter
time the cold supplied air may give an unpleasant feeling when it reaches the user.
• Noise may increase when there are large amount of exhausting air. Be sure to install the duct based on standard
air volume. When necessary, control the air volume by installing volume damper. If the noise continues, install an
additional noise attenuator. (Volume damper, noise chamber and exible noise reducer are optional.)
• Install the external grille (hood) designed to prevent rain water from entering. (Should be purchased separately)
• It is mandatory to install electric damper on the OA (outdoor air) side and back draft damper on the EA (exhaust
air) side. It is also recommended to install them on RA (room air) and SA (supply air) side. You may prevent the
dew formation within the product which forms due to outdoor air inow or temperature dierence between the
indoor and outdoor. (Electric damper and back draft damper should be purchased separately.)
• Outdoor air duct must be installed at least 3 m above the product.
CAUTION
ENGLISH-8
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External dimension
026
 Nominal diameter for duct : Ø150mm
Exhaust Air Supply Air
Outdoor Air Return Air
No. Name Quantity
①Maintenance cover 1
②Heat exchange element 1
③Dust lter 2
④Hanger 4
⑤Electrical component box 1
Unit: mm
Model A B C E F G H I J K M N P Q R
026 600 660 70 510 675 729 102 470 85 98 242 ø140 ø156 133 350
• Ensure the space for installing and repairing.
NOTE
ENGLISH-9
01 BEFORE INSTALLATION
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External dimension
035/050/080/100
Exhaust Air
Supply AirOutdoor Air
Return Air
Model Nominal diameter for duct
035/050 Ø200
080/100 Ø250
No. Name Quantity
①Maintenance cover 1
②Heat exchange element 2
③Dust lter 4
④Hanger 4
⑤Electrical component box 1
Unit: mm
Model A B C E F G H I J K M N P
035/050 1000 1012 99 940.6 1036.4 26 130 617 253 135 270 Ø194 Ø241.5
080/100 1135 1220 84 1110 1183 25 184 613.3 387.8 170 340 Ø244 Ø270
• Ensure the space for installing and repairing.
NOTE
ENGLISH-10
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Hanging the ERV
Ensure correct installation - poor installation may result in malfunction or injury, due to the product falling.
1. Insert bolt anchors to a ceiling. Use existing ceiling support or construct a suitable support.
2. Install the suspension bolts depending on the ceiling type.
3. Screw two nuts to the suspension bolts making space for hanging the unit.
4. Hang the unit horizontally to the suspension bolts between two nuts.
5. Fasten the nuts to suspend the unit.
- The washer should be t for the hanger.
Suspension bolt
(ø10~ø12)
Nut
Washer
Hanger
Washer
Nut
Rubber
Rubber
Lock nut
• Ensure that the ceiling is strong enough to support the weight of the unit. Before hanging the unit, test the
strength of each attached suspension bolt.
CAUTION
INSTALLING THE PRODUCT
ENGLISH-11
02 INSTALLING THE PRODUCT
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Electric wiring
Before electric wiring, make sure that the voltage is 1 wire 220~240V, 50Hz/60Hz.
Electrical component box
Surface
026 035/050/080/100
Electrical
component box
Use a cable tie here,
to retain the cable
Maintenance cover
Hanger
Hanger
Use a cable tie here,
to retain the cable
Maintenance cover
Electrical component box
Inside
Wiring outlet
Location for option interface PCB
Main PCB
Grounding
ENGLISH-12
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Electric wiring
1. Remove the 4 screws on the electrical component box and open the cover plate.
Electrical component box
Screw Screw
Electrical component box Cable xation
Maintenance cover
[026] [035/050/080/100]
2. Connect the cables correctly as seen in the picture.
- Fix the cables with a cable tie.
F4
F3 Connect to a wired remote controller
Connect to power supply wire
Fixing part of electrical wires
Compressed ring terminal
Cable
3. Connect the cable to the terminal board with a compressed ring terminal.
 Fix the screws in the electrical component box with designated torque referring to the table.
Recommended size Tightening torque (kgf•cm)
Power Cable M4 12.0 ~ 18.0
Communication Cable M3.5 8.0 ~ 12.0
1N•m=10kgf•cm
• Do not wash the heat exchange element. It may decrease the eciency.
• The unit should be installed in accordance with the National Electrical regulations. Ensure that the national
safety code requirements have been followed for the main supply circuit.
CAUTION
ENGLISH-13
02 INSTALLING THE PRODUCT
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Electric wiring
Main PCB
⑥ ⑦ ⑧ ⑨ ⑩
⑪
⑱
⑫
⑬
⑭
⑮
①
②
⑯
⑰
⑲
⑳
③
④
⑤
No. Part name Description Part No.
①Download Program downloader connector CN301(BLK)
②EEPROM SUB PBA -CN201(WHT)
③Humidity sensor Outdoor humidity sensor connector CN31(WHT)
④CO2sensor CO2(Carbon dioxide) sensor connector CN43(BLK)
⑤Temperature sensor Indoor and outdoor temperature sensor connector CN41(WHT)
⑥Operation monitoring output Outputs operation status (Error/Operation ON) (MIM-B14) CN81(RED)
⑦Internal damper switch Inputs damper switch contact signal CN52(RED)
⑧External contact control part (HOOD) Turn on/o the HOOD mode via external contact TB_HOOD
⑨External contact control part Turn on/o the via external contact TB_EXT1
⑩Virus Doctor Virus Doctor kit connector CN801(YEL)
⑪Communication connection part
F1, F2(Communication between ventilation systems,
communicate with interface module)
V1, V2(Power supply connector for interface module)
F3, F4(Wired remote controller communication)
TB_COMM(BLK)
⑫Thermal Fuse status input connector Inputs status of Thermal Fuse within the power terminal block CN140(WHT)
⑬Internal damper power supply Damper motor control part for switching ventilation mode CN72(RED)
⑭External damper / Humidity power supply External damper and Humidity power supply connector TB_DAMPER(BLK)
⑮Power supply input 220 V/ 60 Hz TB_POWER(BLK)
⑯2 wire communication (wired remote
controller) SUB PBA -CN311(WHT)
⑰Display part Display part -
⑱KEY input part KEY input part to execute trial operation, reset or view mode -
⑲Exhaust motor EA (Exhaust air) motor connector CN73(WHT)
⑳Supply motor SA (Supplied air) motor connector CN74(BLU)
ENGLISH-14
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How to connect your extended power cables
1. Prepare the following tools.
Tools Crimping pliers Connection sleeve (mm) Insulation tape Contraction tube (mm)
Spec MH-14 20xØ6.5(HxOD) Width 19mm 70xØ8.0(LxOD)
Shape
2. As shown in the gure, peel o the shields from the rubber and wire of the
power cable.
- Peel o 20 mm of the wire shields of the tube.
• After peeling o the tube wire, you must insert a contraction tube.
• For information about the power cable specications for indoor and
outdoor units, refer to the installation manual.
CAUTION
(Unit: mm)
120
60
202020
180
Power cable
3. Insert both sides of core wire of the power cable into the connection sleeve.
 Method 1
Push the core wire into the sleeve from both sides.
Connection sleeve
 Method 2
Twist the wire cores together and push it into the sleeve.
Connection sleeve
4. Using a crimping tool, compress the two points and ip it over and compress another two points in the same location.
- The compression dimension should be 8.0.
- After compressing it, pull both sides of the wire to make sure it is rmly pressed.
Compression
dimension
 Method 1
Compress it 4 times.
5 mm
 Method 2
Compress it 4 times.
5 mm
ENGLISH-15
02 INSTALLING THE PRODUCT
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Electric wiring
5. Wrap it with the insulation tape twice or more and position your contraction tube in the middle of the insulation tape.
A total of three or more layers of insulation is required.
 Method 1
40 mm
Insulation tape
 Method 2
Insulation tape
35 mm
6. Apply heat to the contraction tube to contract it.
Contraction tube
7. After tube contraction work is completed, wrap it with the insulation tape to nish.
• Make sure that the connection parts are not exposed to outside.
• Be sure to use insulation tape and a contraction tube made of approved reinforced insulating materials that have
the same level of withstand voltage with the power cable. (Comply with the local regulations on extensions.)
CAUTION
Insulation tape
• In case of extending the electric wire, please DO NOT use a round-shaped Pressing socket.
- Incomplete wire connections can cause electric shock or a re.
WARNING
ENGLISH-16
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Schematic diagram
OPTIONOPTION
OPTION
OPTION
OPTION
OPTION:
Power and Communication cables specication
Power Cable Communication Cable
2.0mm20.75mm2(VCTF)
 The power and communication cables are not supplied with ERV unit.
• Power supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed
exible cord. (Code designation IEC:60245 IEC 57 / CENELEC: H05RN-F or IEC:60245 IEC 66 / CENELEC: H07RN-F)
CAUTION
ENGLISH-17
02 INSTALLING THE PRODUCT
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Connecting the unit
Make sure to disconnect the power cable and power supply before connecting the ERV to other control solutions. If not, it
may cause malfunction due to electrical interference.
ERV interface module
It does not need to connect the ERV interface module in case of individual control. Connect the ERV interface module to the
MASTER ERV only, in case of centralized control.
CN4
CN3
RED
CN2
BLK
ERV interface module
ERV
1. Connect the CN4 of the ERV interface module to the V1, V2 terminal of
the ERV PCB. (DC 12 V)
2. Connect the CN3 of the ERV interface module to the F1, F2 terminal of
the ERV PCB.
• Check the polarity when connecting CN4 of the interface module and the V1, V2 of the ERV. (Connection of V1
and V2 must not be switched.)
CAUTION
ERV Wired Remote controller
Electric wire
(Field supplied)
ERV Wired Remote controller
ERV PCB
1. Remove the back cover of the ERV wired remote controller.
2. Connect the COM A (F3), COM B (F4) of the ERV wired remote controller
to the F3, F4 terminal of the ERV PCB.
3. Reassemble the back cover and the ERV wired remote controller.
ENGLISH-18
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ERV wired remote controller and multiple ERVs
F3, F4
ERV ERV ERV ERV
ERV Wired Remote Controller
1. Remove the back cover of the ERV wired remote controller.
2. Connect the COM A (F3), COM B (F4) of the ERV wired remote controller to the F3, F4 terminal of the ERV PCB.
3. Reassemble the back cover and the ERV wired remote controller.
• Maximum 16 ERV units can be connected to 1 ERV wired remote controller at once.
CAUTION
Setting the OnO controller
CN4
CN3
RED
CN2
BLK
ERV interface module (MIM-N10)
F1, F2
OnO Controller
• Maximum 16 ERV units can be connected to 1 ERV interface module
• Maximum 128 units (ex. ERV, duct indoor unit etc.) can be connected to 1 OnO controller.
• MAIN address:
- Required address for communication between ventilation systems.
- If the MAIN address is not set, address will be set automatically and virtual address will be assigned.
• RMC address: Address of OnO controller
NOTE
ENGLISH-19
02 INSTALLING THE PRODUCT
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Connecting the unit
Control setting for the OnO controller
Setting centralized individual control (1:1, Individual room control)
 For centralized individual control, RMC address of each ERV must be set dierently from the OnO controller.
CN4
CN3
RED
CN2
BLK
CN4
CN3
RED
CN2
BLK
ERV
MAIN:0
RMC:0
ERV interface module "0"
OnO controller
ERV interface module "1"
ERV
MAIN:1
RMC:1
ERV
MAIN:2
RMC:2
ERV
MAIN:3
RMC:3
ERV
MAIN:4
RMC:4
ERV
MAIN:0
RMC:5
ERV
MAIN:1
RMC:6
ERV
MAIN:2
RMC:7
ERV
MAIN:3
RMC:8
ERV
MAIN:4
RMC:9
• If you turn on the switch No. 00 of the OnO controller, ERV with RMC address 0 will be turned on and starts to
operate.
NOTE
ENGLISH-20
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