Neware CE-6000n User manual

１
User Manual
CE-6000n power battery test equipment
Attention
PLEASE:
Read the User Manual before operating
Preserve the User Manual.
Read carefully for safety matters.
Manufacturer: Neware Technology Limited
Address: 15/F, Tower 3, Excellence City, No, 128 Zhongkang Rd,
Shenzhen, China, 518049
Tel: [phone]
Website: http://www.newarebattery.com

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Catalog
Welcome...........................................................................................................................................................３
Chapter 1. Inspection............................................................................................................................... ６
Chapter 2. Installation..............................................................................................................................７
2.1 Appearance..............................................................................................................................７
2.2 Installation of Cabinet.............................................................................................................８
2.3 Electric connection............................................................................................................. １０
2.4 Installation Tools.................................................................................................................１５
Operation......................................................................................................................................................１６
Chapter 3. Safety Notice......................................................................................................................１６
3.2 Safety Requirements for operate technician.......................................................................１７
3.3 Marking Requirements....................................................................................................... １７
3.4 Safety Warning Requirements............................................................................................ １７
After the installation, be sure you lock the cabinet door and keep the keys safely.................... １８
3.5 Fire Entrance Requirements............................................................................................... １８
3.6 Battery safety requirements................................................................................................１８
3.7 Installation requirements.................................................................................................... １８
Grounding requirements.............................................................................................................. １８
3.9 Power-off Operation Requirements....................................................................................１９
3.10 Scrap Requirements.......................................................................................................... １９
3.11 Other Protection Requirements.........................................................................................１９
Chapter 4. Equipment Introduction..................................................................................................... １９
4.1 System composition............................................................................................................２０
4.2 System topology................................................................................................................. ２１
4.3 Specification....................................................................................................................... ２２
Chapter 5. Touch Screen Description.................................................................................................. ２６
5.1 Home page.......................................................................................................................... ２６
5.2 Overview.............................................................................................................................２７
5.3 Setting................................................................................................................................. ２８
5.4 Switch machine...................................................................................................................２９
5.5 Operating data.....................................................................................................................３０
5.6 Fault record......................................................................................................................... ３１
5.7 Automatic calibration..........................................................................................................３２
6.1 Power on............................................................................................................................. ３４
6.2 Power off.............................................................................................................................３４
Chapter 7. Maintenance....................................................................................................................... ３５
7.3 Clean maintenance..............................................................................................................３６
7.4 Torque requirements........................................................................................................... ３６
Chapter 8. Repairing............................................................................................................................ ３６
8.1 Recovering of fault operation.............................................................................................３６
8.2 Common faults....................................................................................................................３７

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Neware Technology Limited
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Welcome
Thank you for choosing Neware. We offer quality production and reliable after-sales service
to you.
To ensure the safe operation and the functionality of the equipment, please read this user
Manual carefully before operation.
This manual will introduce the fundamental theory, standard, construction, norms of operation,
maintenance, trouble-shooting for potential faults, and electrical diagram. Any "test
regulation" standards that were mentioned in this menu were for reference only. If you have
any objections, please consult the relevant standard-document or research materials.
This manual is intended to instruct the user to properly operate the equipment. Please read
carefully.
Liabilities
Neware is not responsible for the damage that results from negligence or fault operations that
are not caused by Neware. Please follow this "user manual" to avoid potential negligence or
fault.
Attention
Keep the manual.
Ask for a replacement if any errors in this manual are found.
Constitute:
This manual is consisted from 4 parts for potential needs.
Name
Content
Welcome
The description of this manual and the general description of the
equipment.
Installation
Related installation operations include solutions for installation, setup, and
moving.
Operation
Introduction to the equipment's fundamental operation methods, and related
troubleshooting for problems that you might encounter.
Reference
Relevant references to this equipment.

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Statement of Safety Symbols:
The symbols below will be indicated in this manual.
Danger
A faulty operation can result in serious harm. Do not operate the equipment
under this condition.
Warning
A faulty operation can result in a minor injury. Additionally, equipment or
test samples will be damaged.
Attention
Utility or damage prevention indicator.
Keywords:
Steps: operation command
Reference: information for reference
Description of test equipment’s relevant information:
The naming of this equipment is based on the series, the quantity of the channels, the level of
voltage/current, the type of charge/discharge port, and the optional negative voltage.
Please check the nameplate on the equipment to confirm the model type.
This manual will include all the models of CE-6000 series equipment. You will be
only responsible for reading about the specific model that you purchase.
Model
CE-60XXn
-
120V
50A
-B
Sign
①
②
③
④
Means
①
Power battery test equipment, XX stands for quantity
of channels (e.g. CE-6002n stands for two
channels, CE-6012n stands for 12 channels).
②
Output voltage
③
Output current for a single channel
④
-B: separated charge and discharge ports
-F: negative voltage available
(Hint: Standard equipment came without ④)

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Installation
CE-6000n power battery test equipment
Attention
This chapter states the installation method of the equipment.
Read this chapter if you need to move the equipment.
Users must read this chapter no matter whoever is responsible for
installation.

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Chapter 1. Inspection
Check the items according to the "Packing List" and confirm that all the required items were
sent.
If you have any special orders, please check the "Packing List" to confirm.
Contact the supplier (Neware) if there is any loss or damage.
Notice: A "Packing List" will be shipped with the equipment.

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Chapter 2. Installation
This chapter introduces the appearance of the equipment and the required conditions for
installation.
2.1 Appearance
Front
Back
Appearance Figure(For reference only)

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NO.
Name
Functions／Usage
1
Indicator
Operation indicator
2
Stop button
Emergency protection
3
AC/DC Module
AD input to DC output
4
DC/AC Module
DC input to AC output
5
Footing
For equipment positioning
6
Caster
For short distance moving
7
Handle
For installation
8
Screen
Man-computer interaction interface
9
Net port
BMS communication port
10
Net port
Network communication port
11
Output channel cable
Channel cable for batteries connection
12
Breaker
On/Off switch of power supply
13
Battery voltage
sampling port
Sampling the voltage of the connected battery
14
Net port
For Auxiliary connection
15
Warning light
Reflect ON working conditions
2.2 Installation of Cabinet
Site configuration
This part indicates the spatial requirements for the equipment to ensure safe operation.
■Site requirement for installation
The equipment is required to be setup on the floor with flame-proof material, and the
flooring is constructed with the U-bar. The floor is required to be flat and firm enough
to support the weight of the equipment.
Adequate ventilation and no direct sunlight.
Temperature:-10°C~40°C, no rapid temperature change.
Humidity: 5%-95%RH
Altitude: <2000
No high-density dust, no flammable or corrosive components around the equipment.
■Storage/Operating space

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This equipment is designed for in-door usage.
Safety-level-IP20. Equipment is required to be set up on a flat concrete floor or on a setting
plate that can support the weight of the equipment. It is suggested to setup an air purification
treatment to reduce the effect of the dust.
The air intake is supposed to keep a distance from any closed objects to ensure sufficient
ventilation. It is recommended to set up a ventilation device that can control the temperature
in the workplace to ensure the long-term reliability of the equipment,
Sufficient space (> 600mm) between testers and walls to ensure ventilation and escape space.
Sufficient space (> 500mm) above the equipment for ventilation, maintenance, and operation.
■Wire trough requirement
The network cable and power cable should be placed separately to reduce EMI from the
power circuit to the network communicator.
■Moving
This equipment is available for transport by forklift or tray carriage. Check the weight of the
equipment and the correct support point for safety purposes.
The forklift is the best transporter for this equipment. The gravity centre of the cabinet is
required to be set between the fork arms, and it is suggested to do a test lift. Make sure all the
operations are slow and stable. Please place it on the firm and stable floor, and follow the
safety operation process.
Warning
Use a forklift with the proper size and elevating capacity to move the equipment. Jack
the equipment from the bottom. The cabinet must be secured from slipping when
jacking up.

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Adjustable feet (optional) are located on each corner at the bottom of the equipment. The
height of the adjustable feet is adjusted by tightening or loosening the nut with a wrench.
Adjusting the nut in a clockwise direction will lift the wheels off the floor and the equipment
will stand firmly on the floor. Adjusting the nut in a counter-clockwise direction will let the
wheels connect to the floor, making the equipment moveable.
2.3 Electric connection
Wires for required connections:
Ground wire
DC side cable
AC side cable
Communication cable
Requirement for Cable
All the cables required a sufficient current-carrying capability. The current-carrying
capability will be affected by the environmental conditions, insulating materials,
method of laying, materials of wire, and cross sectional area.
All the cables must based on the maximum AC current and reserve some retained
current.
All the cables on the same side must have the same parameters and form.
The cable must be flame-proofed.

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CE-6012n-120V50A cable recommendation:
Connection cable
Dimension
Mounting hole
Torque
Battery side
cable
12 mm2(50A)
M6
30Nm
AC side cable
50 mm2(150A)
M6
30Nm
Ground cable
25 mm2
M6
30Nm
Requirement of power supply
The power supply must meet the below conditions:
AC Voltage: 380 V±15% , three-phase four-wire + Protective ground wire.
Frequency: 50/60Hz ±5Hz.
PGND cable resistance should be less than 4, and a TN-S power supply or TT power
supply is required.
Users are required to set up the air switch or power switch with related capacity, and these
switches must independently operate for this equipment.
Grid cable connection
Connect the equipment’s cable to the power grid with the method below:

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Operation steps
Follow the operation steps below after the equipment is positioned:
1. Make sure all the input switches are fully disconnected, the power sources inside the
cabinet are disconnected, and label the warning sign on the switch to prevent mistaken
operation.
2. Open the covering at the bottom of the back, the copper connector bar will be seen.
3. Connect the grounding wire to the ground screw, as shown in the PE sign below.
4. Connect the three-phase AC (A, B, C phase line and neutral line) cable to the breaker.
5. Reinstall the metal covering after all the cables are connected.
Grounding wire
Ground connection will prevent electric shorts or noise generated by abnormal operation. The
ground wire is provided. Please prepare the ground wire terminal. The grounding wire
terminal connector is on the back of the equipment close to the breaker. Please
properly connect the ground wire with the system protection.
The grounding wire should not be less than 16mm in diameter and the contact resistance
should not be more than 4Ω.

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Operation steps:
Refer to Grid cable connection-operation step-3.
Danger
Explosion! Do not place the equipment closed to the gas pipe.
Grounding is required! Otherwise,the RCCB will not be functional and cause
an electric shock. Also, the power interference protection will be disabled.

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Warning
Do not use the same grounding terminal as other devices in the absence of an
RCCB! Otherwise, the risk of electric shock will increase.
Do not cross-grounding with other devices! Otherwise, the risk of electric shock
will increase.
The device's external power sources are not permitted to be paired with power
sockets or knife switches.
The power source cable must be tightened with a screw! A loose
connection will increase the impedance, generate more heat, and increase the
risk of fire.
Do not turn the power on when:
Open the cover panel of the electric cabinet.
Inspecting circuit components or maintaining the equipment.
Make sure the voltage of the power source does not exceed ±10% of the
nominal voltage. If so, the equipment will generate a caution.
Attention
Follow the below safety rules for electric connections:
Disconnect all the intense current and controllable current connections.
Hang the warning sign and lock up the security lock to make sure the system
will not be accidentally operated.
Use the insulating materials to cover the live parts.
Setup the ground connection and protective short-circuit connection.
Ensure the DC/BUS, AC BUS, and high voltage capacitors are not electrified
using the universal meter.

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2.4 Installation Tools
Required tools for installation:
No.
Name
Description
1
Diagonal
plier
-
To cut the wire tie
2
Wire stripper
-
To peel the wire skin
3
Wire cutter
-
To cut the wire
4
Wire crimper
-
To hold the wire
5
Universal
meter
-
To test the ground connection
6
Measuring
tape
-
To measure the diameter
7
Level ruler
-
To make sure the equipment placed
horizontally
8
Safety
gloves
-
Protect the workers hand from
installation
9
Insulating
gloves
-
Prevent the eclectic short.
Notes: The installation tools are not limited to the list above. Please prepare the tools
based on site conditions.

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Operation
CE-6000n power battery test equipment
Attention
If you are the first time user, please read the manual from Chapter 3. If
you are the experienced user, please also read ‘Safety Precautions’ in
chapter 3 carefully.
Chapter 3. Safety Notice
This chapter introduced the security considerations for test equipment. Before operating the
equipment, please read this chapter carefully, follow the rules, ensure the safety of operators,

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and prevent damage to the test samples or testers.
3.1 Safety Precautions
Arrange for a certified electrician to check whether the equipment installation meets
grounding requirements.
Only qualified technicians with relevant training experience are capable of maintaining or
repairing this test equipment.
Do not operate the equipment in a humid working condition. If the humid working
conditions are not avoidable, please ensure the operating technician is standing on the dry
rubber pad or desiccated wood, insulation material for protection is required.
Ensure the operating technician wears gloves during the operation with the assistant.
Installation and maintenance must comply with the local applicable laws and regulations.
Regularly check the insulation and interface wear pattern. Replace any cracked or frayed
cables on a regular basis.
Do not overload the cable.
The safety warnings listed in this manual only represent the parts that Neware realized.
Neware does not take any responsibility for losses due to violations of general safety
operation requirements or violations of safety standards for design, production and
usage of test equipment.
3.2 Operating requirements for technician
Only certified technicians are qualified for operational practice such as transportation and
installation.
Before operation, remove conductive objects such as jewelry and watches to avoid
electric shocks or burns.
Please wear insulating gloves and insulated shoes before operation.
Please understand the proper operation method of the tools, in case of injury to the
operator or damage to the equipment.
When this test equipment is operating in a humid environment, turn off the power as soon
as you realize any water or moisture in the cabinet.
3.3 Label Requirements
The warning sign on the tester and cabinet contains important operation information,
and the warning sign is not allowed to be torn or damaged.
On the inner side of the front door and the surface of the rear cab are labeled with a
nameplate, which contains information about this equipment. The nameplate is not
allowed to be torn or damaged.
3.4 Safety Warning Requirements
To prevent faulty operation of irrelevant workers during installation, regular maintenance, and
inspection, please follow the rules below :

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Label a sign on the sagittal switch to prevent accidents due to ‘closing without proper
command’.
Set up a warning signboard or safety tape around the installation area.
After the installation, be sure you lock the cabinet door and keep the keys safely.
3.5 Fire entrance requirements
To ensure that operators can evacuate the scene quickly after an accident, please follow the
rules below:
Two tunnel escape doors should be reserved for the risk of fire hazard.
During the whole process of tester installation and other operations, it is necessary to
keep the tunnel escape open.
Do not store any sundries in the tunnel escape, or occupy the tunnel escape.
3.6 Battery safety requirements
The voltage between cathode and anode of battery pack is very high. Any accidental contact
will possibly generate the electric shock hazard.
3.7 Installation requirements
To avoid the noise generated during the operation of the equipment and other possible
emergencies affecting the nearby residents, the equipment must be installed in the electrical
control room.
The operating control room should be away from the residential community, and
appropriate sound insulation measures should be taken.
It is prohibited to pile up any combustible materials in and around the control room to
prevent fire hazard.
The design of the control room should meet the requirements for ventilation and heat
dissipation of equipment as well as safe escape of personnel.
The control room should comply with relevant EMC design standards.
Ensure that electrical connections are executed in accordance with the instructions in this
manual and electrical connection principles.
The current, voltage, and power parameters must meet the technical requirements of this
equipment.
Grounding requirements
For electrical connection, the grounding wire must be installed in advance. When
removing the equipment, ground wire must be removed at the end.
Before operating the tester, make sure that it has been firmly grounded.
Do not operate the equipment before the grounding conductor is installed.

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AC/DC operating requirements
Due to the High voltage of power supply, physical contact is not allowed.
Irregular or incorrect operation may cause fire or electric shock.
The forestage protection switch of the tester must be turned off before practicing
electrical connection.
The electrical connection of the equipment must be completed before turn on the power.
Anti-static requirements
Before contacting the circuit board, you must wear ESD gloves or ESD wrist straps, and
The terminal of the wrist strap must be well grounded.
when holding the single board, the edge of the single board must be free of components,
and it is not allowed to touch the chip with your hands.
The disassembled single board must be packaged, stored or transported with anti-static
packaging materials.
3.9 Power-off Operation Requirements
Make sure that the test equipment is completely uncharged before performing power-off
operations.
Ensure that the equipment will not be accidentally power on.
Use the universal-meter to ensure that the inside of the tester is completely uncharged.
Cover the live parts with insulation material.
Grounding and shot-circuit connections are required.
Make sure the emergency exit is unblocked during the entire operation.
After the device is completely out of operation, be sure to wait at least 5 minutes to
ensure that the internal capacitance is completely discharged before operating the
machine.
3.10 Scrap Requirements
The tester can not be treated as regular waste when it needs to be discarded. To prevent
pollution to the environment. Please contact your local authorized professional recycling
agency to prevent pollution of the environment.
3.11 Other Protection Requirements
When transporting and installing the test equipment, all appropriate protective measures
should be taken , such as wearing ear plugs, insulated shoes and anti-scald gloves, etc.
If any injury occur, please contact the local emergency centre.
Chapter 4. Equipment Introduction
This chapter is introduces the system composition, topological structure, technical norm,
operational principle and other related contents of the equipment.

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4.1 System composition
According to the chart, The battery testing system is mainly composed of AC distribution,
power module,and monitoring system. The power module includes bidirectional inverter
module, which can realize AC/DC or DC/AC conversion.
The DC/DC module can control the charge and discharge of batteries of different voltage
levels, and realize the bidirectional conversion of the DC part. When charging, it will
convert the DC bus voltage output by the AC/DC module to the charging voltage that is to be
set. When discharging, the battery voltage is converted into bus voltage, which is provided to
the AC/DC module and fed back to the power grid.
The monitoring system can realize remote control of the host computer through Ethernet,
including constant voltage charge and discharge, constant current charge and discharge,
constant power charge and discharge, pulse and driving simulation test. Channel parallel
operation can also be realized according to requirements.