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Sankyo CSS Series Programming manual

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Assemblingmanual
carport
CSS-series
Thank you very much for choosing our company's products.
Please be sure to thoroughly read these instructions for assembly in order to properly and
smoothly assemble or attach this product.
Construction shall be implemented by professionals. Problems may occur if the product is
installed by someone without the proper knowledge.
Please be sure to return the instruction manual in its original package to the owner after
explaining product operation procedures,maintenance and inspection methods.
side frame roof panel
round gutter
beam
rafter
post
gutter
Name of part
Notice
1
HZ1750C-E
rear frame roof retainer
support rafter
enough space
enough spacePositioning the posts so that they do not affect underground
objects (water supply, drain pipes, etc.).
When moving the posts, please follow the company
specifications.
Install it so that the exhaust of hot-water supply, heating
and/or the car do not hit directly to the products and do not
retain around products. There is a possibility that the
surface abnormality occurs as the coating film stripping.
Precautions during installation
Precautions during construction
The carport is a simple garage. Do not change or remodel it for storage, recreational or residential
purposes.
This product is for snow areas. It has a snow accumulation strength of 1500N/m2 (153.0kg/m2), 3000N/m2
(306.1kg/m2), 4500N/m2 (459.2kg/m2) which corresponds to 50cm,100cm,150cm of snowfall. (specific
weight 0.3)
Do not install it in the place where snow slides down from the building roof directly.
When installing it besides concrete wall, etc., keep the enough clearance between the post and the wall
due to not clash each other during strong wind.
Do not install it in the place where the strong wind blow up the roof.
The precautions provided herein contain important information to ensure product performance, function,
strength and safety. Please be sure to follow them during construction.
Follow the instructions and be sure that all the specified screws and bolts for assembly are tightened securely.
Do not use anything other than the specified parts or optional parts.
The foundation should comply with or exceed dimension specifications.
Allow sufficient curing time for the concrete (4 to 7 days) and do not place heavy objects on it or subject it to
vibrations during the curing period.
Be sure to keep the note below to prevent aluminum materials corrode.
Do not use sea sand for the foundation since it
contains salt and may cause corrosion.
Do not use a cement enhancer, water-reducing
agent or cryoprotectant. They may cause the
posts to corrode.
Immediately wipe off any mortar or stains from
the surface of aluminum parts since they may
cause corrosion.
Be sure to provide gravel for the foundation to
allow drainage, insert water drainage holes (φ5)
at the base of the posts and foundation. Failure
to do so may lead to water accumulation inside
the posts and damage them if the water freezes
and expands inside.
sea
sand
cement
enhancer
water-
reducing
cryopro
tectant
water drainage
hole
(1)
(3)
(2)
2
3
Be sure to put the sealant glue as the following.
When the G.L (Ground line) is steep, be sure to keep the depth of the post at the lowest level.
After construction, check the products to see if the bolts, screws, nuts, etc. loosen or any dangerous places
exist.
Be sure to check if the product has scratches, dents or dint.
Be sure to explain product operation procedures, maintenance and inspection methods to the owner.
Electric drill, Drill
Ratchet wrench, Adjustable end wrench
Electric screwdriver
Measure, Level, Plumb bob, Cutter, Pillar, Plastic hammer
Foundation materials (Cement, Aggregate, etc.)
Sealant, Caulk gun, Pallet
Cropper or Saw
Please prepare tools and materials as needed.
Wipe off any stains
from the sealing part.
Be sure to apply a
sealant, as specified.
After putting the
sealant glue on the
hole made in its all
wall body, fully tighten
the screw.
Seal completely deep
enough and finish the
surface with a pallet.
sealing
sealing
rust dust
oil water
Necessary Tools and Materials For Installation
(1)(2) (3)(4)
4
Dimension, position of posts and base dimension
Dimension, position of post
19size
31size
25size
Length dimension (W), height dimension (H) and post standard position (post could be changed as the dimension of ← →)
Standard type (Height size[ ] indicates H25 size, [[ ]] indicates H27 size.)
Be sure to keep the base depth more than ( ) dimension.
In case of using “clearance cover (option)”, be sure to make 100mm clearance between carport frame and house wall.
※1
※2
2438D31,D34,D42
D54,D61
A
2482
2544
2438
2482
snowfall 100cm
snowfall 150cm
D80
D31,D34
D42,D54,D61
2325
B
2368
2430
2325
2368
2332
C
2376
2438
2332
2376
233
D
277
339
233
277
W19
・The above table indicates H23 size. In case of H25, add 200mm to A〜C dimension, for H27, add 400mm.
Standard type(W19〜W31)
2426
A
2469
2531
2426
2469
2312
B
2356
2418
2312
2356
2288
C
2332
2394
2288
2332
246
D
289
351
246
289
W25
2410
A
2453
2515
2410
2453
2296
B
2340
2402
2296
2340
2231
C
2275
2337
2231
2275
262
D
305
367
262
305
W31
G.L G.L
G.L
1300352.5
287.5
H=2300 [2500] [[2700]]
GL to gutter bottom face: A
H1=2391 [2591] [[2791]]
766
W=1940
D
GL to elbow bottom face: C
※2
(100)
GL to drain elbow bottom face: B
  857  
※1(766)
1500
467.5
H1=2405 [2605] [[2805]]
752
W=2500
D
※2
(100)
532.5
  857  
※1(752)
GL to elbow bottom face: C
H=2300 [2500] [[2700]]
GL to drain elbow bottom face: B
GL to gutter bottom face: A
762.5
697.5
GL to elbow bottom face: C
H=2300 [2500] [[2700]]
GL to drain elbow bottom face: B
GL to gutter bottom face: A
W=3060
D
H1=2412 [2612] [[2812]]
745
1600
  857  
※1(745)
※2
(100)
5
51size58size
Snowfall 50cm depth 31/54/61
Snowfall 50cm depth 80, snowfall 100cm depth 31/54/61 Snowfall 50cm depth 80, snowfall 100cm depth 31/54/61
Snowfall 100cm depth 80, snowfall 150cm depth 31/54/61 Snowfall 100cm depth 80, snowfall 150cm depth 31/54/61
Snowfall 50cm depth 31/54/61
snowfall 50cm
2427D31,D54,D61
D80
A
2523
2461
2531
2469
snowfall 100cm
snowfall 150cm
D31,D54,D61
D80
D31,D54,D61
2326
B
2421
2359
2430
2368
2271
C
2409
2347
2429
2367
331
D
360
298
351
289
W51
2415
A
2510
2448
2531
2469
2314
B
2409
2347
2430
2368
2244
C
2382
2320
2429
2367
343
D
372
310
351
289
W58
※The above table indicates H23 size. In case of H25, add 200mm to A〜C dimension.
Standard type(W51〜W58)
G.L
G.L
G.L
G.L
G.L
G.L
659 1900 1900 593
1350 1350 1350
533.5 468.5
1308.5 3250
833.5 2100 2100 768.5
1600 1600 1600
533.5 468.5
H1=2527 [2727]
1243.5
W=5802
H1=2566 [2766]
H1=2583 [2783]
H1=2594 [2794]
W=5802
W=5802
W=5052
W=5052
H1=2636 [2836] 630
724
591
710
563
763
※(668)
668
574
745
※(633)
633
521
H=2300 [2500]
GL to elbow bottom face: C
GL to drain elbow bottom face: B
GL to gutter bottom face: A
GL to elbow bottom face: C
H=2300 [2500]
GL to gutter bottom face: A
H=2300 [2500]
GL to elbow bottom face: C
GL to drain elbow bottom face: B
GL to gutter bottom face: A
H=2300 [2500]
GL to gutter bottom face: A
H=2300 [2500]
857  
※(668)
W=5052
28501133.5 1068.5
H1=2499 [2699]658
GL to gutter bottom face: A
GL to drain elbow bottom face: B
GL to elbow bottom face: C
H=2300 [2500]
857  
※(724)857  
※(658)
857  
※(630)
857  
※(633)
857  
※(710)
GL to elbow bottom face: C
GL to drain elbow bottom face: B
GL to gutter bottom face: A
GL to elbow bottom face: C
GL to drain elbow bottom face: B
GL to drain elbow bottom face: B
D
D
D
D
D
D
6
Dimension, position of posts and base dimension
Dimension, position of post
51size58size
Length dimension (W), height dimension (H) and post standard position (post could be changed as the dimension of← →)
Deluxe type (〔H=25〕indicates H25.)
The post depth of embedment is more than ( ) dimension.
Snowfall 50cm depth 31/54/61
Snowfall 50cm depth 80, snowfall 100cm depth 31/54/61 Snowfall 50cm depth 80, snowfall 100cm depth 31/54/61
Snowfall 100cm depth 80, snowfall 150cm depth 31/54/61 Snowfall 100cm depth 80, snowfall 150cm depth 31/54/61
Snowfall 50cm depth 31/54/61
※
snowfall 50cm
2353D31,D54,D61
D80
A
2448
2386
2457
2395
snowfall 100cm
snowfall 150cm
D31,D54,D61
D80
D31,D54,D61
2326
B
2421
2359
2430
2368
2271
C
2409
2347
2429
2367
331
D
360
298
351
289
W51
2341
A
2436
2374
2457
2395
2314
B
2409
2347
2430
2368
2244
C
2382
2320
2429
2367
343
D
372
310
351
289
W58
※The above table indicates H23 size. In case of H25, add 200mm to A〜C dimension.
Deluxe type
G.L G.L
G.L
G.L
G.L
G.L
W=5075
28501147 1078
673 1900 1900 602
1350 1350 1350547 478
1322 3250
847 2100 2100 778
1600 1600 1600
547 478
H1=2499 [2699]
H1=2527 [2727]
1253
W=5825
H1=2566 [2766]
H1=2594 [2794]
W=5825
W=5825
W=5075
W=5075
H1=2636 [2836]
658
630
724
591
710
563
H1=2583 [2783]
763
※(668)
668
574
745
※(633)
633
521
GL to gutter bottom face: A
GL to drain elbow bottom face: B
GL to elbow bottom face: C
H=2300 [2500]
H=2300 [2500]
GL to drain elbow bottom face: B
GL to gutter bottom face: A
GL to elbow bottom face: C
GL to elbow bottom face: C
GL to drain elbow bottom face: B
GL to gutter bottom face: A
H=2300 [2500]
H=2300 [2500]
GL to gutter bottom face: A
GL to drain elbow bottom face: B
GL to elbow bottom face: C
H=2300 [2500]
GL to elbow bottom face: C
GL to drain elbow bottom face: B
GL to gutter bottom face: A
H=2300 [2500]
GL to elbow bottom face: C
GL to drain elbow bottom face: B
GL to gutter bottom face: A
857  
※(668)
857  
※(633)
857  
※(724)
857  
※(658)
857  
※(630)
857  
※(710)
D
D
D
D
D
D
7
Dimension, position of posts and base dimension
Dimension, position of post
31size34size42size
61size
80size
post center : 2811
post center : 5093
Standard : D=3050
Deluxe : D=3089
post center : 5811
Standard : D=6050
Deluxe : D=6089
post center : 7759
beam joint part 1970
Standard : D=7998
Deluxe : D=8037
Standard : D=5332
Deluxe : D=5371
54size
Depth dimension (D)
(Length dimension W19・25・31 size only)(Length dimension W19・25・31 size only)
Standard : D=3434 Standard : D=4152
718590 718 718 590 718590 718 718 718 590
post center : 3195post center : 3913
8
Base size
1.In case of concrete floor
Depth direction
In case of 100kN/m2endurance strength of ground
Length direction
Depth・Length direction
The projections which
prevent floating
Type
The projections which
prevent floating
steel rod
steel rod
more than 50 more than 100
more than 50 more than 100
more than 50 more than 50
Thickness of concrete floor is more than 100mm.
Steel rod and welding wire net are arranged in concrete floor.
Dimension of projection which prevents floating at 4 rounds is more than 50mm×50mm.
Distance(B)from outside edge of base to around concrete floor is more than dimension
specifications.
In case of base size for concrete floor, please install under below condition.
2.In case of no concrente floor or no correspond to above condition.
50cm
100kN/㎡
500
D31
endurance
strength of ground
endurance
strength of ground
CC
500
500
500
500
600
550
CC
550
650
550
600100cm
150cm
Type
D54 D61 D80
◎Length 51size・58size
100cm 100kN/㎡400
D31
CC
400
400
400
400
CC
400
400
450150cm
Type
D34 D42 D54
◎Length 19size・25size・31size
C
400
500
450
C
D61 D80
9
Please open the captioned carton and check all contents in advance.
Please check the parts defective or any damage.
We packed some extra screw in the parts box. (x) number is necessary Q'ty for installation.
Parts contents
content
description shape quantity
Parts ID content
description shape quantity
Parts ID
post set
depth 61
and under
post set
depth 80
post
post
beam
beam set
beam set
beam set
beam joint
parts set
beam set
anchor rod
anchor rod
post connecting part
post connecting part
support plate
bolt rail
bolt rail
hexagon bolt
hexagon bolt
hexagon nut
plain washer
10
spring washer
10
hexagon bolt
hexagon bolt
cap nut
drilling screw
plain washer
10
spring washer
10
hexagon bolt
hexagon bolt
hexagon nut
plain washer
10
spring washer
10
beam cap C
beam cap A
beam cap B
beam
beam
beam joint
sleeve
beam joint plate
beam joint cover
bolt rail
tapping screw
tapping screw
truss
hole seal
tapping screw
tapping screw
truss
hole seal
Right Left
each1pc
CSSH-M23A
CSSH-L23A
CSSH-LL23A
CSSH-M23B
CSSH-L23B
CSSH-LL23B
CSSH-M25A
CSSH-L25A
CSSH-LL25A
CSSH-M25B
CSSH-L25B
CSSH-LL25B
CSSH-L27B
CSSH-LL27B
CSSH-MW23B
CSSH-LW23B
CSSH-MW25B
CSSH-LW25B
CSSH-LW27B
CSST-31A
CSST-54A
CSST-54B
CSST-61B
CSST-42A
CSST-M31
CSST-M34
CSST-M42
CSST-31A
CSST-54A
CSST-54B
CSST-61B
CSST-31A・M31・M34
22(20)
CSST-42A・M42
24(26)
CSST-54A・54B
34(32)
CSST-42A
CSST-M31
CSST-M34
CSST-M42
CSST-61B
38(36)
CSST-31A・M31・M34
22(20)
CSST-42A・M42
24(26)
CSST-54A・54B
34(32)
CSST-61B
38(36)
GB8117
2
CSST-□□A
CSST-□□B
CSST-M□□
content
description shape quantity
Parts ID content
description quantity
Parts ID
depth set
[standard]
depth set
[deluxe]
depth set
[deluxe]
depth set
[standard]
gutter
(for standard)
rear frame
(for standard)
panel holder
(L=1197)
(L=1767)
(L=1325)
(L=2869)
(L=2174)
(L=2869)
(L=2174)
(L=2023)
(L=1197)
(L=1767)
(L=1456)
(L=1895)
gutter
(for standard)
rear frame
(for standard)
gutter connecting parts A
(for standard)
gutter connecting
parts B
panel holder
panel holder
panel holder
panel holder
panel holder
(L=2043)
panel holder
(L=1456)
panel holder
(L=1895)
panel holder
(L=2174)
panel holder
(L=2869)
panel holder
gutter
(for deluxe)
rear frame
(for deluxe)
panel holder
panel holder
panel holder
panel holder
(L=2174)
panel holder
(L=2869)
panel holder
gutter
(for deluxe)
rear frame
(for deluxe)
gutter connecting parts A
(for deluxe)
gutter connecting
parts B
panel holder
panel holder
Right Left
each1pc
Right Left
each1pc
Right Left
each1pc
Right Left
each1pc
10
CSSM-31N
CSSM-34
CSSM-42
CSSM-80N
CSSMD-31N
CSSMD-54N
CSSMD-61N
CSSMD-80N
CSSM-31N
1
CSSMD-31N
1
CSSMD-31N
1
CSSMD-54N
CSSMD-80N
1
2
1
2
1
1
1
1
1
2
1
2
CSSM-31N
CSSM-34
CSSM-54N
CSSM-54N
CSSM-61N
CSSM-80N
CSSM-61N
CSSM-80N
CSSM-34
CSSM-42
CSSM-42
CSSMD-54N
CSSMD-61N
CSSM-54N
CSSM-61N
CSSMD-61N
CSSMD-80N