Sanyo Denki Sanups A11J User manual

M0012255
Power Distribution Box
Instruction Manual

Introduction
Thank you very much for purchasing our U ninterruptible P ower S upply System A11J (hereinafter UPS ) and
Power Distribution Box.
This manual contains important instructions for Power Distribution Box that should be followed during
installation, operation and maintenance of the Power Distribution Box to protect the safety of the customer and
the service technician*. To use the Power Distribution Box correctly and safely, read this manual before using
the product. For details on UPS installation and operation, see theA11J instruction manual. Once you have read
this manual, keep the manual with the UPS instruction manual in an easy-to-access location for future
reference.
Table of Contents
§1. Before Using the Product ......................................................................................... 1
§1.1 Checking combination of UPS and the Power Distribution Box....................... 1
§2. Safety Precautions................................................................................................... 2
§3. Operating Precautions.............................................................................................. 2
§4. Warranty................................................................................................................... 2
§5. Checking the Contents of the Package.................................................................... 3
§6. External Dimensions and Part Names...................................................................... 4
§7. Installation and Wiring.............................................................................................. 5
§7.1 Checking before Installation..................................................................................5
§7.2 Installing the Power Distribution Box on the UPS............................................ 5
§7.3 Wiring Input / Output ....................................................................................... 7
§7.3.1 Wiring Input Cable................................................................................. 7
§7.3.2 Connecting to Output Outlet.................................................................. 8
§8. Characteristics.......................................................................................................... 9
§8.1 Specifications ................................................................................................ 9
§8.2 Circuit system drawing.................................................................................... 9
This term is used to indicate service technicians from SANYO DENKI or entrusted from SANYO DENKI
with knowledge of this UPS.
Maintenance work must not be performed by other than a qualified service technician.
*Service technicians

Before Using the Product
1
§
§1 1. . B Be ef fo or re e U Us si in ng g t th he e P Pr ro od du uc ct t
This is Power Distribution Box for 10 kVA type of A11J Series UPS.
See “§1.1 Checking combination of UPS and the Power Distribution Box”, check the available UPS model name.
Be sure to follow the procedures described in this instruction manual to ensure safe and proper Power Distribution Box use.
§1.1 Checking combination of UPS and Power Distribution Box
UPS model names that this Power Distribution Box can be installed are shown in the table below.
Check that this Power Distribution Box is available for your UPS model.
UPS Power Distribution Box
(MODEL No. PDBA11J103B02C)
Model TYPE
A11J103U002T A11J103A002TU
◯
A11J502U002T A11J502A002TU X
Checking the safety precautions ⇒ Pages 2 to 5
Checking the handling precautions ⇒ Page 2
Wiring the Power Distribution Box ⇒ Pages 7 to 8
Installing the Power Distribution Box on the UPS ⇒ Page 5 to 6
Checking combination of UPS and the Power Distribution Box ⇒ Page 1
○： A vailable
×： Unavailable
Check the contents of the package ⇒ Page 3

Operating Precautions
2
§
§2 2. . S Sa af fe et ty y P Pr re ec ca au ut ti io on ns s
“Safety Precautions” for the Power Distribution Box is according to the UPS.
See “Safety Precautions” described in the UPS instruction manual.
§
§3 3. . O Op pe er ra at ti in ng g P Pr re ec ca au ut ti io on ns s
(1) Connect the output power of the UPS to the input of Power Distribution Box as AC input power source.
(2) Never short-circuit the output circuits.
Doing so will cause the protective functions of the Power Distribution Box to activate or the UPS stops, preventing
output.
§
§4 4. . W Wa ar rr ra an nt ty y
Warranty for use overseas: 1 year
1. In the above area, this product is warranted for the specified period from the date of product purchase against electrical
failures due to materials or workmanship.
2. Free repair or replacement by a product with equivalent functions will be made when it is determined that failure has
occurred because of defects in materials or workmanship.
3. This warranty is void in the event of any modifications or changes to the product supplied by SANYO DENKI.
4. This warranty is void in the event of any improper use of the product supplied by SANYO DENKI, or failure to use the
product as specified in this instruction manual.
5. This warranty does not apply when the product is used aboard a ship or in another area subject to vibrations.
6. This warranty is void in the event that the product supplied by SANYO DENKI is inappropriately installed or introduced.
7. This warranty does not apply to failures due to accidents, improper use, or use for other than the product's intended use.
8. This warranty does not apply to defects or damages arising from fire, earthquake, storm or flood disaster, lightning or
other natural disasters including pollution, salt disaster, gas disaster (sulfide gas), non-standard voltage or incorrect
power sources other than those specified.
9. This warranty does not apply to defects or damages arising from mishandling, such as dropping, impact, or the like
during transportation or relocation by the customer.
10. This warranty applies to the product specified by SANYO DENKI. It does not apply to any other device.
11. SANYO DENKI disclaims all responsibility for damage to load device software, loss of data, lost profits, and lost
opportunities.
12. This warranty does not apply to defects or damages arising from devices made by other manufacturers connected to this
product.
Operating Precautions of the UPS is described in the instruction manual of the UPS.
Also read the UPS manual when using the Power Distribution Box.
This warranty is applied only when this product is purchased through official sales representative entrusted from SANYO
DENKI.

Checking the Contents of the Package
3
If you sell the Power Distribution Box or transfer ownership to a third party, transfer or sell all items supplied with the
Power Distribution Box .
§
§5 5. . C Ch he ec ck ki in ng g t th he e C Co on nt te en nt ts s o of f t th he e P Pa ac ck ka ag ge e
After you open the package, check the package contents.
Do you have all components and accessories for the Power Distribution Box?
Is there any external damage or anomaly?
□ Place a check mark in the boxes to confirm.
Contact your sales representative or SANYO DENKI if anything is missing.
Note on transferring or selling the Power Distribution Box
□ Instruction Manual 1
(this document)
Each figure is a rough indication.
The actual shapes of the UPS and accessories may differ.
□ Power Distribution Box 1
□ Screw (M3×8) 4
□ Screw (M5×8) 1

Dimensions and Part names
4
§
§6 6. . E Ex xt te er rn na al l D Di im me en ns si io on ns s a an nd d P Pa ar rt t N Na am me es s
No. Name Display on the unit Function
① Output outlet OUTPUT 1,2,3 For connecting load devices (NEMAL6-20R × 3 line)
② Breaker for output outlet MCCB 1,2,3 (20A) For protecting the output outlet
③ Input cable INPUT
L,N,G For connecting the input power supply and ground
The weight and depth of the Power Distribution Box are as follows.
O U T P U T 1 O U T P U T 2 O U T P U T 3
I N P U T
M C C B 1 M C C B 2 M C C B 3
（
2 0 A
） （
2 0 A
） （
2 0 A
）
2 3 6 . 7
1
2
7
.
9
*1. Breakers are displayed enclosed in like MCCB *** in this manual.
Note
Power Distribution Box Weight [kg] Depth (mm)*
PDBA11J103B02C Approx. 2.5 90.6
The depth does not include thickness of the input cable
①
②
③
This is an image created for this instruction manual The actual device may differ.

Installation and Wiring
5
§
§7 7. . I In ns st ta al ll la at ti io on n a an nd d W Wi ir ri in ng g
§
§7 7. .1 1 C Ch he ec ck ki in ng g b be ef fo or re e I In ns st ta al ll la at ti io on n
CAUTION
！
Installation should be performed only by service technicians.
Installation of the Power Distribution Box must be carried out following the
instructions in this instruction manual.
Improper installation may result in an electric shock, bodily injury, and/or a fire.
§
§7 7. .2 2 I In ns st ta al ll li in ng g t th he e P Po ow we er r D Di is st tr ri ib bu ut ti io on n B Bo ox x o on n t th he e U
UP PS S
Install the Power Distribution Box on the rear of the UPS. This work must be step out following the instructions in this instruction
manual.
① Check that the UPS is stopped.
See “Shutting Down the UPS” in the UPS instruction manual to shut down the UPS.
For safety, shut off the input power source of the equipment of user.
② Prepare four screws supplied with this product.
③ Remove the screws (4 places) on the rear of UPS Unit 1 specified in the figure below.
The Power Distribution Box is installed using these fixing holes. The removed screws are not used.
Screw M3 × 8 4
Do not remove the screws
other than that specified.
Note
123456
UPS Unit 1 (Rear)
UPS Unit 2 (Rear)
③ Remove 4 screws.
1 2
3
4

Installation and Wiring
6
④ Install the Power Distribution Box on the rear of the UPS Unit 1 using the four screws prepared in step ② .
Refer to the figure for installation.
⑤ Check the Power Distribution Box is fastened securely to the UPS.
④ Install the Power Distribution
Box with four screws.
Power Distribution Box
UPS Unit 1 (Rear)
UPS Unit 2 (Rear)
Do not remove the protective cover for
the end of input cable at this stage.
Note
1
2
3
4
CAUTION
！
When installing the Power Distribution Box,
take care not to get your fingers caught, and
not to drop the Power Distribution Box. It may
cause injury.

Installation and Wiring
7
§
§7 7. .3 3 W Wi ir ri in ng g I In np pu ut t/ /O Ou ut tp pu ut t
CAUTION
！
Wiring should be performed only by service technicians.
The Power Distribution Box wiring must be carried out following the instructions
in this instruction manual. Incorrect wiring may result in electric shock and/or fire.
Make sure that connection of input cable is not loose.
Failure to do so may result in electric shock, injury, and/or a fire.
Be sure to ground the Power Distribution Box. Failure to do so may result in an electric shock.
Do not install in a location where it cannot be grounded.
§
§7 7. .3 3. .1 1 W Wi ir ri in ng g I In np pu ut t c ca ab bl le e
① Check that the UPS is stopped.
See “Shutting Down the UPS” in the UPS instruction manual to shut down the UPS.
For safety, shut off the input power source of the equipment of user.
② Check that all MCCB * of the Power Distribution Box are “OFF.”
③ Prepare one screw supplied with this product, and then remove the protective cover for the end of input cable.
④ Connect the ground wire (G) of the input cable to the earth bar (center) on the rear of UPS units.
Use the screw prepared in step
③.
⑤ Connect the input cable (L) to the “OUTPUT L” terminal of Input/Output terminal block on the rear of UPS unit 2.
⑥ Connect the input cable (N) to the “OUTPUT N” terminal of Input/Output terminal block on the rear of UPS unit 2.
⑦ Check that the screws for all terminal are tightly fastened.
Input cable connection
Power Distribution Box
Input cable UPS Unit
L Input/output terminal block
OUTPUT L
N Input/output terminal block
OUTPUT N
G Earth bar
Center fixing hole
When disconnecting wires, disconnect the ground last.
Note on Input cable wiring
Rear of UPS UnitInput cable of Power Distribution Box
UPS Unit 2
Earth bar
Input/Output terminal block
Indication
L
N
G
* Tightening torque: 30.97 in ･ lbs (3 N ･ m)
Screw (M5×8) 1
Input cable
UPS Unit 1

Installation and Wiring
8
§
§7 7. .3 3. .2 2 C Co on nn ne ec ct ti in ng g t to o O Ou ut tp pu ut t O Ou ut tl le et t
① Connect the load devices to the output outlets on the Power Distribution Box.
② Set the output outlet breakers MCCB 1 , MCCB 2 , and MCCB 3 corresponding to the output outlets that connect
the load devices to “ON.”
Be sure that the total capacity of the load devices connected to the output outlets do not exceed the
output capacity of the UPS.
See "Specifications" described in the UPS instruction manual to check the output capacity of the UPS.
Output Outlet Specifications
OUTPUT 1, OUTPUT 2, OUTPUT 3
Make sure the capacity of the connected load devices to one output outlet does not exceed 20A .
Output voltage: AC200V (same as output voltage of UPS)
Outlet Type: NEMA L6-20R
Number of output outlet: 3
Note
If the load device to be connected is single-wire grounded, be sure to connect the ground phase
to the X terminal (V) side.
O U T P U T 1 O U T P U T 2 O U T P U T 3
I N P U T
M C C B 1 M C C B 2 M C C B 3
（
2 0 A
） （
2 0 A
） （
2 0 A
）
Set MCCB * (1 to 3) corresponding to the output outlets to which you connected the load devices to “ON.”
If this operation is not performed, output will not be supplied from the output outlets.
Notes on using output outlets
Do not connect the following types of load devices to the UPS.
Load device Reason
Laser printers, plain paper faxes, copiers,
OHPs, vacuum cleaners, hair dryers, etc.
Since such devices are subject to high transient current surges,
the UPS will detect current surges and the battery backup
operation will no longer be possible when a power outage
occurs. There is also the danger of the UPS malfunctioning.
Medical devices, control devices for elevators,
etc., critical public computer systems
Special considerations need to be given to operation,
maintenance, and management, such as system redundancy
and the installation of emergency power generation facilities.
Unsuitable load devices
(V)
Y(U)
X
① Connect the load devices
to OUTPUT 1, 2, 3.
(NEMA L6-20R)
② Set MCCB * (1 to 3) corresponding
to the output outlets to which you
connected the load devices to “ON.”

Characteristics
9
Total capacity of load devices that can be connected is same as output capacity of the UPS.
§
§8 8. . C Ch ha ar ra ac ct te er ri is st ti ic cs s
§
§8 8. .1 1 S Sp pe ec ci if fi ic ca at ti io on ns s
Item Standard or performance
Model PDBA11J103B02C
Rated capacity 10 kVA *
AC Input
Number of phases Single-phase 2-wire
Rated voltage 200/208/220/230/240V
Rated frequency 50/60Hz
AC Output
Number of phases Single-phase 2-wire
Rated voltage 200/208/220/230/240V
(Same as AC input)
Rated frequency 50/60Hz
Outlet,
Number of branch NEMA L6-20R × 3
External dimensions
（ Wmm×Dmm×Hmm ）
236.7 × 90.6 × 127.9
Weight Approx. 2.5kg
§
§8 8. .2 2 C Ci ir rc cu ui it t s sy ys st te em m d dr ra aw wi in ng g
Circuit system drawing
*Note
O U T P U T
1 p h 2 w 2 0 0 V
5 0 / 6 0 H z
M C C B 1 ( 2 0 A )
( O U T P U T 1 M C C B )
M C C B 2 ( 2 0 A )
( O U T P U T 2 M C C B )
M C C B 3 ( 2 0 A )
( O U T P U T 3 M C C B )
O U T P U T 1
O U T P U T 2
O U T P U T 3
I N P U T
1 p h 2 w 2 0 0 V
5 0 / 6 0 H z
LNG I
N P U T C A B L E
N E M A
L 6 - 2 0 R
N E M A
L 6 - 2 0 R
N E M A
L 6 - 2 0 R