Sanyo CH1822 User manual

HIGH
EFFICIENCY
SERVICE MANUAL (Basic Information)
KHS1822 / CH1822
SPLIT SYSTEM AIR CONDITIONER
8526481021800 REFERENCE NO. WM–700796
W
Indoor Unit Outdoor Unit
CH1822
KHS1822
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ii WM– 700796
SERVICE MANUAL
KHS1822 / CH1822
(Basic Information)
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iii WM– 700796
IMPORTANT!
Please Read Before Starting
This air conditioning system meets strict safety and operating
standards. As the installer or service person, it is an important
part of your job to install or service the system so it operates
safely and efficiently.
For safe installation and trouble-free operation, you must:
●Carefully read this instruction booklet before beginning
●Follow each installation or repair step exactly as shown
●Observe all local, state, and national electrical codes
●Pay close attention to all warning and caution notices
given in this manual
This symbol refers to a hazard or
unsafe practice which can result
in severe personal injury or
death.
This symbol refers to a hazard or
unsafe practice which can result
in personal injury or product or
property damage.
If Necessary, Get Help
These instructions are all you need for most installation
sites and maintenance conditions. If you require help for a
special problem, contact our sales/service outlet or your
certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PER-
SONAL INJURY OR DEATH. ONLY A QUALIFIED,
EXPERIENCED ELECTRICIAN SHOULD
ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tub-
ing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this sys-
tem. Carefully refer to the wiring diagram and these
instructions when wiring. Improper connections and inad-
equate grounding can cause accidental injury or death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause over-
heating at connection points and a possible fire hazard.
When Transporting
Be careful when picking up and moving the indoor and out-
door units. Get a partner to help, and bend your knees when
lifting to reduce strain on your back. Sharp edges or thin
aluminum fins on the air conditioner can cut your fingers.
When Installing…
…In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the
unit’s weight. It may be necessary to construct a strong
wood or metal frame to provide added support.
…In a Room
Properly insulate any tubing run inside a room to prevent
“sweating” that can cause dripping and water damage to
walls and floors.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a
solid, level foundation for the outdoor unit. This prevents
water damage and abnormal vibration.
…In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a
metal frame. Provide a suitable air baffle.
…In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher
than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the
flare and union tubes before connecting them, then tighten
the nut with a torque wrench for a leak-free connection.
• Check carefully for leaks before starting the test run.
NOTE:
Depending on the system type, liquid and gas lines may be
either narrow or wide. Therefore, to avoid confusion the
refrigerant tubing for your particular model is specified as
either “narrow” or “wide” rather than as “liquid” or “gas.”
When Servicing
• Turn the power OFF at the main power box (mains)
before opening the unit to check or repair electrical parts
and wiring.
• Keep your fingers and clothing away from any moving
parts.
• Clean up the site after you finish, remembering to check
that no metal scraps or bits of wiring have been left
inside the unit being serviced.
WARNING:
CAUTION:
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Table of Contents
Page
1. OPERATING RANGE............................................................................................................................... 1
2. SPECIFICATIONS .................................................................................................................................... 2
Unit Specifications ....................................................................................................................................... 2
3. DIMENSIONAL DATA............................................................................................................................. 3
4. COOLING CAPACITY............................................................................................................................. 4
5. HEATING CAPACITY.............................................................................................................................. 6
6. REFRIGERANT FLOW DIAGRAM ...................................................................................................... 8
7. ELECTRICAL DATA................................................................................................................................9
●Electrical Characteristics....................................................................................................................... 9
●Electric Wiring Diagram........................................................................................................................ 10
iv WM–700796
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1WM–700796
1. OPERATING RANGE
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Cooling Maximum 95°F DB / 71°F WB 115°F DB
Minimum 67°F DB / 57°F WB 67°F DB
Heating Maximum 80°F DB / 67°F WB 75°F DB / 65°F WB
Minimum — DB / — WB 17°F DB / 15°F WB
KHS1822 / CH1822
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2WM–700796
Model No. Indoor unit KHS1822
Outdoor unit CH1822
Cooling Heating
Capacity BTU/h 16,500 / 16,000 18,000 / 17,600
kW 4.84 / 4.69 5.27 / 5.16
Air circulation (High) cu. ft/min. 440 / 420
Moisture removal (High) Pints/h 5.3 / 5.2
Phase, Frequency Hz Single, 60
Voltage rating V 230 / 208 230 / 208
Available voltage range V 187 to 253 187 to 253
Running amperes A 8.0 / 8.6 8.0 / 8.6
Power input W 1,810 / 1,760 1,810 / 1,760
Power factor % 98 / 98 98 / 98
Starting amperes A 52
S.E.E.R. (H.S.P.F.) BTU/Wh 10.0 / 10.0 (6.8 / 6.8)
Heat element kW — 1.80 / 1.47
Controls Microprocessor
Control unit Wireless remote control unit
Temperature control IC thermostat
Timer ON/OFF 24-hours & Program
Fan speeds Indoor / Outdoor 3 and Auto / 1
Air deflector Horizontal / Vertical Manual / Automatic
Air filter Washable, easy access
Compressor Rotary
Refrigerant amount charged at shipment lbs. (kg) R22: 4.25 (1.93)
Refrigerant control Capillary tube
Refrigerant tubing connections Flare type
Operation sound In-Hi / Me / Lo dB-A 47 / 44 / 40
Out-Hi dB-A 55
Max. allowable tubing length at shipment ft. (m) 33 (10)
Limit of tubing length ft. (m) 65 (20)
Limit of elevation difference ft. (m) Outdoor unit is higher than indoor unit: 23 (7)
between the 2 units Outdoor unit is lower than indoor unit: 23 (7)
Refrigerant tube o.d. Narrow tube in. (mm) 1/4 (6.35)
Wide tube in. (mm) 5/8 (15.88)
Refrigerant tube kit Optional
Accessories Hanging wall bracket
Indoor unit Outdoor unit
Height in. (mm) 14-3/16 (360) 24-13/16 (630)
Width in. (mm) 38-31/32 (990) 32-11/16 (830)
Depth in. (mm) 7-25/32 (198) 12-13/32 (315)
Net weight lbs. (kg) 30 (13.5) 134 (61)
Shipping volume cu. ft. (cu. m) 4.8 (0.136) 10.4 (0.294)
Shipping weight (Approx.) lbs. (kg) 37.4 (17) 143 (65)
PerformanceElectrical Rating
Features
Dimensions & Weight
2. SPECIFICATIONS
Unit Specifications
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks: Rating conditions are:
Cooling: Outside air temperature 95°F DB/75°F WB
Indoor unit entering air temperature 80°F DB/67°F WB
Heating: Outside air temperature 47°F DB/43°F WB
Indoor unit entering air temperature 70°F WB
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WM–700796
3
3. DIMENSIONAL DATA
Indoor Unit: KHS1822
Outdoor Unit: CH1822
38-31/32
14-3/16
7-25/32
Rear panel
(Center point of gravity)
Drain hose O.D. 1-1/4
Narrow tube O.D. 1/4
Wide tube O.D. 5/8
Center of
tubing hole
(For right rear)
5-19/32
1-61/64
Wireless remote
control unit
6-7/64
2-13/64 19/32
Check port
1/4 narrow tubing
service valve
5/8 wide tubing
service valve
2-3/8
3-3/4
11-7/32
1-3/162-1/432-11/16
3/4
24-13/16
Air discharge
Air
intake
Air intake
21-3/16 5-3/4
12-3/12
13-1/4
4 ×15/32 dia. hole
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4. COOLING CAPACITY
230V
KHS1822 / CH1822
4WM–700796
TC: Total Cooling Capacity (BTU/H)
SHC: Sensible Heat Capacity (BTU/H)
kW: Compressor Input (kW)
Remarks: Rating conditions (* mark) are: Outdoor ambient temperature 95°F DB
Indoor unit entering air temperature 80°F DB/67°F WB
Rating Capacity: 16,500 BTU/H Air Flow Rate: 440 CFM
Evaporator Condenser
Ent. Temp. °F/(°C) Ambient Temp. °F/(°C)
WB DB 75 85 95 105 115
(23.9) (29.4) (35.0) (40.6) (46.1)
TC 16,340 15,590 14,850 14,010 12,870
kW 1.31 1.43 1.56 1.69 1.86
59 72 (22.2) SHC 11,540 11,140 10,750 10,320 9,760
(15.0) 76 (24.4) SHC 12,910 12,510 12,130 11,700 11,130
80 (26.7) SHC 14,340 13,950 13,560 13,130 12,560
84 (28.9) SHC 15,720 15,320 14,850 14,010 12,870
88 (31.1) SHC 16,340 15,590 14,850 14,010 12,870
TC 16,900 16,370 15,720 14,870 13,700
kW 1.32 1.45 1.58 1.72 1.90
63 72 (22.2) SHC 9,780 9,520 9,210 8,810 8,270
(17.2) 76 (24.4) SHC 11,150 10,890 10,580 10,180 9,640
80 (26.7) SHC 12,590 12,330 12,020 11,610 11,070
84 (28.9) SHC 13,960 13,700 13,390 12,990 12,440
88 (31.1) SHC 15,330 15,070 14,760 14,360 13,700
TC 17,360 17,080 *16,500 15,590 14,520
kW 1.34 1.46 1.60 1.74 1.94
67 72 (22.2) SHC 7,960 7,840 7,580 7,190 6,730
(19.4) 76 (24.4) SHC 9,330 9,210 8,950 8,560 8,100
80 (26.7) SHC 10,770 10,640 10,390 9,990 9,540
84 (28.9) SHC 12,140 12,010 11,760 11,370 10,910
88 (31.1) SHC 13,510 13,390 13,130 12,740 12,280
TC 17,900 17,610 17,160 16,380 15,430
kW 1.35 1.48 1.62 1.79 1.98
71 72 (22.2) SHC 6,090 5,970 5,790 5,490 5,120
(21.7) 76 (24.4) SHC 7,460 7,340 7,170 6,860 6,490
80 (26.7) SHC 8,900 8,780 8,600 8,300 7,930
84 (28.9) SHC 10,270 10,150 9,970 9,670 9,300
88 (31.1) SHC 11,640 11,520 11,350 11,040 10,670
TC 18,250 18,050 17,660 17,030 16,340
kW 1.38 1.50 1.65 1.83 2.02
75 76 (24.4) SHC 5,600 5,530 5,380 5,160 4,920
(23.9) 80 (26.7) SHC 7,030 6,960 6,820 6,590 6,350
84 (28.9) SHC 8,400 8,330 8,190 7,970 7,720
88 (31.1) SHC 9,780 9,700 9,560 9,340 9,100
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5WM–700796
208V
KHS1822 / CH1822
TC: Total Cooling Capacity (BTU/H)
SHC: Sensible Heat Capacity (BTU/H)
kW: Compressor Input (kW)
Remarks: Rating conditions (* mark) are: Outside ambient temperature 95°F DB
Indoor unit entering air temperature 80°F DB/67°F WB
Rating Capacity: 16,000 BTU/H Air Flow Rate: 420 CFM
Evaporator Condenser
Ent. Temp. °F/(°C) Ambient Temp. °F/(°C)
WB DB 75 85 95 105 115
(23.9) (29.4) (35.0) (40.6) (46.1)
TC 15,840 15,120 14,400 13,580 12,480
kW 1.28 1.40 1.52 1.65 1.81
59 72 (22.2) SHC 11,180 10,800 10,420 10,000 9,450
(15.0) 76 (24.4) SHC 12,500 12,120 11,740 11,320 10,770
80 (26.7) SHC 13,880 13,500 13,120 12,700 12,150
84 (28.9) SHC 15,200 14,820 14,400 13,580 12,480
88 (31.1) SHC 15,840 15,120 14,400 13,580 12,480
TC 16,380 15,870 15,250 14,420 13,280
kW 1.29 1.42 1.54 1.68 1.85
63 72 (22.2) SHC 9,490 9,240 8,930 8,540 8,010
(17.2) 76 (24.4) SHC 10,810 10,560 10,250 9,860 9,330
80 (26.7) SHC 12,190 11,940 11,640 11,240 10,720
84 (28.9) SHC 13,510 13,260 12,960 12,560 12,040
88 (31.1) SHC 14,830 14,580 14,280 13,880 13,280
TC 16,830 16,560 *16,000 15,120 14,080
kW 1.30 1.43 1.56 1.70 1.89
67 72 (22.2) SHC 7,730 7,610 7,360 6,980 6,540
(19.4) 76 (24.4) SHC 9,050 8,930 8,680 8,300 7,860
80 (26.7) SHC 10,430 10,310 10,060 9,680 9,240
84 (28.9) SHC 11,750 11,630 11,380 11,000 10,560
88 (31.1) SHC 13,080 12,950 12,710 12,320 11,880
TC 17,360 17,070 16,640 15,890 14,960
kW 1.32 1.44 1.58 1.75 1.93
71 72 (22.2) SHC 5,930 5,810 5,640 5,340 4,980
(21.7) 76 (24.4) SHC 7,250 7,130 6,960 6,660 6,300
80 (26.7) SHC 8,630 8,520 8,340 8,050 7,690
84 (28.9) SHC 9,950 9,840 9,660 9,370 9,010
88 (31.1) SHC 11,270 11,160 10,980 10,690 10,330
TC 17,700 17,500 17,120 16,510 15,840
kW 1.34 1.47 1.61 1.79 1.97
75 76 (24.4) SHC 5,450 5,380 5,240 5,020 4,790
(23.9) 80 (26.7) SHC 6,830 6,760 6,620 6,410 6,170
84 (28.9) SHC 8,150 8,080 7,940 7,730 7,490
88 (31.1) SHC 9,470 9,400 9,260 9,050 8,810
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6WM–700796
5. HEATING CAPACITY
1 Phase 60Hz 230V
Indoor Entering Air Temperature 70°F
Temperature of Air Entering Outdoor Coil
(°F DB at 75% RH)
Heating Capacity (BTU/h)
30,000
25,000
20,000
15,000
10,000
5,000
23
(–5)
32
(0)
41
(5)
50 59
(15)
68
(20)
75°F
(23.7°C)
47
(8.3)
Heat-pump capacity
17
(–8.3)
18,000
24,120
Heat-pump with back-up heater
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7WM–700796
1 Phase 60Hz 208V
Indoor Entering Air Temperature 70°F
Temperature of Air Entering Outdoor Coil
(°F DB at 75% RH)
Heating Capacity (BTU/h)
30,000
25,000
20,000
15,000
10,000
5,000
23
(–5)
32
(0)
41
(5)
50 59
(15)
68
(20)
75°F
(23.7°C)
47
(8.3)
Heat-pump capacity
17
(–8.3)
17,600
22,640
Heat-pump with back-up heater
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Heat exchanger
Wide tube
Accumulator
Compressor
Wide tube
service
valve
DrierCheck
valve
Strainer
Capillary
Muffler
4-way
valve
Narrow tube
service
valve
O.D.
5/8"
(ø15.88 mm)
Narrow tube
O.D.
1/4"
(ø6.35 mm)
Heat exchanger
Check
port
( )
Muffler
P
Disharge pressure
regulator
Capillary
Modulator
Indoor unit Outdoor unit
Heat exchanger
Wide tube
Accumulator
Compressor
Wide tube
service
valve
DrierCheck
valve
Strainer
Capillary
Muffler 4-way
valve
Narrow tube
service
valve
O.D.
5/8"
(ø15.88 mm)
Narrow tube
O.D.
1/4"
(ø6.35 mm)
Heat exchanger
Check
port
( )
Muffler
P
Disharge pressure
regulator
Capillary
Modulator
Indoor unit Outdoor unit
6. REFRIGERANT FLOW DIAGRAM
Cooling Cycle
Heating Cycle
8WM–700796
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9WM–700796
7. ELECTRICAL DATA
● Electrical Characteristics
KHS1822 / CH1822
Remarks: Rating conditions are:
Cooling: Outside air temperature 95°F DB/75°F WB
Indoor unit entering air temperature 80°F DB/67°F WB
Heating: Outside air temperature 47°F DB/43°F WB
Indoor unit entering air temperature 70°F WB
Performance at Indoor Unit Outdoor Unit Complete Unit
230/208V – 1ø – 60Hz Fan Motor Max. Heat Fan Motor Compressor Heat-pump Max. Heat
Cooling Rating A 0.40 / 0.40 — 0.47 / 0.47 7.13 / 7.73 8.0 / 8.6 —
Conditions W 90 / 81 — 105 / 95 1,595 / 1,564 1,790 / 1,740 —
Heating Rating A 0.40 / 0.40 7.8 / 7.1 0.47 / 0.47 7.13 / 7.73 8.0 / 8.6 15.8 / 15.7
Conditions W 90 / 81 1,800 / 1,470 105 / 95 1.595 / 1.574 1,790 / 1,750 3,590 / 3,220
Locked-Rotor Amperes A 0.45 / 0.40 — 0.71 / 0.64 52 — —
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10 WM–700796
● Electric Wiring Diagram
Indoor Unit: KHS1822
Terminal plate
1
2
3
4
FROM OUTDOOR UNIT
3
3
1
1
3
3
2
2
1
1
1
1
2
2
BLK BLK BLK BLK
1
1
2
2
SG-OUT 3P
SUP
2P 2P
2P SEC
TH2TH1
1
2
1
2
1
2
1
2
2P PRY
19
19
19
Switch
assy
Receiver
assy
Connector
Switch
assy
HMFM L LL
YEL
VLT
WHT
2314
2314
GRY
BRN
PNK
GRY
WHT
VLT
YEL
FM
GRN
G
CONTROLLER
G
Noise
filter
Thermistor
SP
BRN BRN
WHT WHT
2
1
2
1
2P LM
Transformer
(Coil)
(Room)
Capacitor
ORG
YEL
BLK
WHT
Connector
YEL
YEL
21
21
21
21
RED RED
Resistor
LM
GRY GRY
Louver
motor
GRY GRY
Connector
Fan
motor
11
22
RY
34
12
5
622
11
2P
HR
2P
H. THERMO
ORG
BLU
Heater
relay
BLK
WHT
12
12
BLK BLK
BLK BLK
Thermostat
BLK
WHT
21
21
Connector
Thermo
fuse
Thermostat
Heater assy
ORG
WARNING: To avoid electrical shock hazard, be sure to
disconnect power before checking, servicing
and/or cleaning any electrical parts.
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11 WM–700796
Outdoor Unit: CH1822
1 1
22
1 1
22
1 1
33
1
1
2
21
12
21
12
21
1 1
22
1 1
22
1 1
22
1 1
22
2P
PRY
2P
SEC TH1
TH2
TH3
LO
PRS
RED
BLK
BLK
BLK
BLK
BLK
BLK
Thermistor (coil)
Thermistor (air temp)
Thermistor (discharge)
FM
2P
CM
CT
SG-IN
2P
SUP
SC2
PNK
BLK
Connector
CONTROLLER
P S
BRN
BRN
WHT
WHT
Power transformer
Solenoid
coil BLK
SC
Noise filter
Terminal
plate
TO INDOOR UNIT
G
WHT
ORG
YEL
WHT
208/230 volt power supply
Starting
relay
Power
relay
Connector
Capacitor
S
R
Compressor
motor CM FM
Fan motor
Capacitor
BLK
WHT
Capacitor
WHT WHT
RED
COM
NC NO
YEL
BLU
BLU
BLK
SC1
WHT
GRY
GRY
Crank case
heater
C
32
BLK BLK BLK
12
21
HI
PRS
BLU
H
L
WHT
GRY
BRN
PNK
546 321
546 321
BLK
BLK
1
2
3
4
5
6
BLK
YEL
WHT
GRY
BRN
PNK
WARNING: To avoid electrical shock hazard, be sure to
disconnect power before checking, servicing
and/or cleanin
g
an
y
electrical
p
arts.
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For parts or service contact
SFS Corporation: 1200 West Artesia Blvd., Compton, California 90220
Printed in U.S.A.
CORPORATION
1991/Nov./12M
SANYO Canada Inc.: Toronto, Ont. M4H 1M6In Canada
WM–700796
H408/12M Printed in U.S.A.
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