Sanyo dvw6100 User manual

KW4HV/U3 REFERENCE No. SM5810440
SERVICE MANUAL
FILE NO.
DVD Player + Video Cassette
Recorder DVW-6100
(Product Code : 143 187 12)
(U.S.A.)
Hi-Fi
CAUTION
This product utilizes a laser.
The adjustment other than those specified herein may result in hazardous radiation exposure.

CONTENTS
SECTION 1 . . . . SUMMARY
SECTION 2 . . . . CABINET & MAIN CHASSIS
SECTION 3 . . . . ELECTRICAL
SECTION 4 . . . . MECHANISM OF VCR PART
SECTION 5 . . . . MECHANISM OF DVD PART
SECTION 6 . . . . REPLACEMENT PARTS LIST

SECTION 1
SUMMARY
CONTENTS
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS ............. 1-3
SERVICING PRECAUTIONS .................................................................................................. 1-4
• General Servicing Precautions
• Insulation Checking Prodedure
• Electrostatically Sensitive Devices
SPECIFICATIONS ...................................................................................................................... 1-5

1-3
CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY,
NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFAC-
TURER’S APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY
VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANY
RESULTING PROPERTY DAMAGE OR USER INJURY.
SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE
THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY
CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE,
INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE
USER.
WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTEC-
TION FROM A.C. LINE SHOCK.
SAFETY CHECKS
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRECTED. A
CHECK SHOULD BE MADE OF THE FOLLOWING.
SUBJECT : FIRE & SHOCK HAZARD
1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY
AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS.
THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE
TRANSPORTED TO AND FROM THE REPAIR SHOP.
2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES
SUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN
RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE
BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THE
SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN
DEFEATED.
3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD
SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS.
BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.
4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION
TO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGED
INSULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARY
FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS.
5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR
A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND
PROTRUNING METAL SURFACES MUST BE AVOIDED.
6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF
RESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT
FACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTS
OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIR-
CUIT MODIFICATIONS.
7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C.
LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABI-
NET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HAN-
DLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE
WITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE
ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLT-
METER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN
THE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESIS-
TOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR
BETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CON-
DUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME.
MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500
OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG
AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED
METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75
VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY
VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK
HAZARD AND MUST BE CORRECTED IMMEDIATELY.
SUBJECT: GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN
AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE”THAT MAY BE OF SUFFICIENT MAG-
NITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIAN-
GLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO
THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN
SERVICE LITERATURE.
SUBJECT : X-RADIATION
1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PER-
SONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTEN-
TIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PIC-
TURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN
THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE
PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERA-
TION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PIC-
TURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIR-
CUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIR-
ABLE LEVELS.
2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE
USED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD IN
COLOR SETS, ALWAYS RE-INSTALL THEM.
3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN
ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRA
TION OF THE METER SHOULD BE CHECKED PERIODICALLY
AGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE
AT YOUR DISTRIBUTOR.
4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY
THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY
TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD
BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE
WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES
NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING
CORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGA-
NIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGU-
LATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCE-
DURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ON
EACH CUSTOMER’S INVOICE.
5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN
A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE,
AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND
THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT
LONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCES
SIVE VOLTAGE.
6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES
DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS
(WHERE USED).
SUBJECT: IMPLOSION
1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE
GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE
TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID
SCRATCHING THE TUBE. IF SCRATCHED REPLACE IT.
2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.
SUBJECT : TIPS ON PROPER INSTALLATION
1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBY-
HOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TO
HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW.
2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO
INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIA-
TORS WHERE STEAM LEAKAGE IS A FACTOR, ETC.
3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REAR
VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DEC-
ORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT
OBSTRUCT VENTILATION.
4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMER-
CIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED
MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF OR
PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT
THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW
ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERS
MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE
TEST ON CUSTOMIZED INSTALLATIONS.
5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON
SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS
PROPERLY SECURED.
6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS
MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZ-
ARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS
THRESHOLDS OR DEEP PILE CARPETS.
7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND
WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES,
INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION
RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.’S OF
THE SAME OR LARGER SCREEN SIZE.
8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS,
EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SIN-
GLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO
HOME AND FAMILY.
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
A.C. VOLTMETER
GOOD EARTH GROUND
SUCH AS THE WATER
PIPE. CONDUIT. ETC
PLACE THIS PROBE
ON EACH EXPOSED
METAL PART

1-4
SERVICING PRECAUTIONS
CAUTION : Before servicing the VCR+DVD covered by this
service data and its supplements and addends, read and fol-
low the SAFETY PRECAUTIONS. NOTE : if unforeseen cir-
cumstances create conflict between the following servicing
precautions and any of the safety precautions in this publi-
cations, always follow the safety precautions.
Remembers Safety First:
General Servicing Precautions
1. Always unplug the VCR+DVD AC power cord from the AC
power source before:
(1) Removing or reinstalling any component, circuit board,
module, or any other assembly.
(2) Disconnection or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an elec-
trolytic capacitor.
Caution : A wrong part substitution or incorrect
polarity installation of electrolytic capacitors may result
in an explosion hazard.
2. Do not spray chemicals on or near this VCR+DVD or any
of its assemblies.
3. Unless specified otherwise in this service data, clean
electrical contacts by applying an appropriate contact
cleaning solution to the contacts with a pipe cleaner,
cotton-tipped swab, or comparable soft applicator.
Unless specified otherwise in this service data, lubrication
of contacts is not required.
4. Do not defeat any plug/socket B+ voltage interlocks with
whitch instruments covered by this service manual might
be equipped.
5. Do not apply AC power to this VCR+DVD and/or any of its
electrical assemblies unless all solid-state device heat
sinks are cerrectly installed.
6. Always connect test instrument ground lead to the
appropriate ground before connection the test instrument
positive lead. Always remove the test instrument ground
lead last.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn
the power on. Connect an insulation resistance meter(500V)
to the blades of the attachment plug. The insulation resis-
tance between each blade of the attachment plug and acces-
sible conductive parts (Note 1) should be more than 1M-
ohm.
Note 1 : Accessible Conductive Parts including Metal pan-
els, Input terminals, Earphone jacks, etc.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged
easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of
typical ES devices are integrated circuits and some field
effect transistors and semiconductor chip components.
The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor compo-
nent or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known
earth ground. Alternatively, obtain and wear a commer-
cially available discharging wrist strap device, which
should be removed for potential shock reasons prior to
applying power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such
as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grouned-tip soldering iron to solder or unsolder
ES devices.
4. Use only an anti-static solder removal device. Some
solder removal devices not classified a “anti-static”can
generate electrical charges sufficient to damage ES
devices.
5. Do not use freon-propelled chemicals. These can
generate electrical charge sufficient to damage ES
devices.
6. Do not remove a replacement ES device from its protec
tive package until immediately before you are ready to
install it. (Most replacement ES devices are packaged with
leads electrically shorted together by conductive foam,
aluminum foil, or comparable conductive material).
7. Immediately before removing the protective material from
the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the
device will be installed.
Caution : Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Normally harmless motion such
as the brushing together of your clothes fabric or the lifting
of your foot from a carpeted floor can generate static elec-
tricity sufficient to damage an ES device.)

SPECIFICATIONS
General
Power requirements AC 120V, 60 Hz
Power consumption 23W
Dimensions (approx.) 430 x 97.5 x 293 mm (16.9 x 3.9 x 11.5 inches) (w x h x d)
Mass (approx.) 5.1kg(11.3lbs)
Operating temperature 5˚C to 40˚C (41˚F to 104˚F)
Operating humidity 5% to 90%
Signal system NTSC
INPUT
ANTENNA IN Antenna or CATV input, 75 ohms
VHS VIDEO IN 1 Vp-p 75 ohms, sync negative, RCA jack x 1
VHS AUDIO IN -6.0 dBm more than 47 kohms, RCA jack(L, R) x 1
OUTPUTS
VIDEO OUT 1 Vp-p, 75ohms, sync negative
S-VIDEO OUT (Y)1.0V(p-p), 75ohms, negative sync, Mini DIN 4-pin x 1
(C)0.3V(p-p), 75ohms
COMPONENT VIDEO OUTPUT (Y) 1.0 V (p-p), 75 ohms, negative sync, RCA jack x 1
(Pb)/(Pr) 0.7 V (p-p), 75 ohms, RCA jack x 2
Audio output(digital audio) 0.5V(p-p), 75 ohms, RCA jack X 1
Audio output(analog audio) 2.0Vrms (1kHz, 0dB), 330 ohms, RCA jack (L, R) x 1
RF OUT Channel 3 or 4
VCR SPECIFICATIONS
Head System Four head helical scan azimuth system
Timer 12-hours display type with AM, PM
Tape speed SP:33.35 mm/sec, LP:16.67 mm, EP:11.12 mm/sec
Tape width 12.7 mm
Maximum recording time SP:2 HOURS (T-120), EP:6 HOURS (T-120) /
8 HOURS (T-160)
Rewind time About 3 minutes (T-120)
Antenna 75 ohms (VHF/UHF)
VHF output signal Channel 3 or 4 (Switchable)
Channel coverage VHF:2-13, UHF:14-69,
CATV:1-125(4A, A-W, W+1 - W+84, A-5 - A-1)
Frequency range 20 Hz to 20 kHz
Signal-to-noise ratio More than 43 dB
Dynamic range More than 83 dB
Channel separation More than 55 dB
DVD Specifications
Laser system Semiconductor laser, wavelength 650 nm
Frequency response DVD (PCM 96 kHz) : 8 Hz to 44 kHz,
DVD (PCM 48 kHz) : 8Hz to 22 kHz
CD : 8 Hz to 20 kHz
Signal-to-noise ratio More than 100 dB(ANALOG OUT jacks only)
Harmonic distortion Less than 0.008%
Dynamic range More than 95 dB (DVD/CD) (NS MODEL)
More than 90 dB (DVD/CD) (STM MODEL)
Accessory
Video cable x 1, Audio cable x 1, RF 75-ohm Coaxial cable x 1, Remote control x 1, Batteries x 2
*Designs and specifications are subject to change without notice.
1-5

2-1
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
1. EXPLODED VIEWS ................................................................................................................2-2
1. Cabinet and Main Frame Section ...........................................................................................2-2
2. Packing Accessory Section....................................................................................................2-3

2-2
EXPLODED VIEWS
1. Cabinet and Main Frame Section
A43
A42
A49
280
465
250
467
467
467
467
284
283
LD601
300
330
276
260
A46
A46A
A48
A00
A26
285
457
457
457
467
467
467
452
274
452
330
323
A
5
4
3
2
1
BCD

2-3
2. Packing Accessory Section
BATTERY
808
BAG
804
PACKING
803
806
INSTRUCTION ASSEMBLY
CABLE(COAXIAL)
810 CABLE ASS'Y RF
801
REMOCON
900
COVER(BATTERY)
910
BOX CARTON
802
PACKING
803
811
812
PLUG ASS'Y 1WAY
PLUG ASS'Y 2WAY

3-1
SECTION 3
ELECTRICAL
CONTENTS
OVERALL WIRING DIAGRAM .............................3-2
VCR PART
ELECTRICAL ADJUSTMENT
PROCEDURES ...........................................................3-3
ELECTRICAL
TROUBLESHOOTING GUIDE ..............................3-4
1. POWER(SMPS) CIRCUIT ......................................3-4
2. SYSTEM/KEY CIRCUIT .........................................3-7
3. SERVO CIRCUIT ....................................................3-8
4. OSD CIRCUIT.......................................................3-10
5. Y/C CIRCUIT .........................................................3-11
6. Hi-Fi CIRCUIT.......................................................3-15
7. Tuner/IF CIRCUIT.................................................3-18
BLOCK DIAGRAMS ...............................................3-20
1. Power (SMPS) BLOCK DIAGRAM......................3-20
2. TU/IF BLOCK DIAGRAM .....................................3-22
3. Y/C BLOCK DIAGRAM ........................................3-24
4. NORMAL AUDIO BLOCK DIAGRAM..................3-26
5. Hi-Fi BLOCK DIAGRAM ......................................3-28
6. SYSTEM BLOCK DIAGRAM ...............................3-30
CIRCUIT DIAGRAMS.............................................3-32
1. Power (SMPS) CIRCUIT DIAGRAM....................3-32
2. TU/IF CIRCUIT DIAGRAM ...................................3-34
3. A/V CIRCUIT DIAGRAM ......................................3-36
4. Hi-Fi CIRCUIT DIAGRAM ....................................3-38
5. JACK CIRCUIT DIAGRAM...................................3-40
6. SYSTEM CIRCUIT DIAGRAM..............................3-42
7. KEY CIRCUIT DIAGRAM .....................................3-44
•WAVEFORMS.........................................................3-46
•CIRCUIT VOLTAGE CHART..................................3-48
PRINTED CIRCUIT DIAGRAMS ........................3-50
1. MAIN P.C.BOARD ................................................3-50
2. KEY 1(LEFT) P.C.BOARD....................................3-52
3. TIMER P.C.BOARD ..............................................3-52
4. POWER P.C.BOARD ............................................3-53
DVD PART(NS MODEL)
ELECTRICAL
TROUBLESHOOTING GUIDE ............................3-54
1. µ-COM CIRCUIT ...................................................3-54
2. MPEG CIRCUIT ....................................................3-57
3. RF/Servo CIRCUIT...............................................3-58
BLOCK DIAGRAMS ...............................................3-62
1. DVD Overall BLOCK DIAGRAM .........................3-62
2. SERVO BLOCK DIAGRAM..................................3-63
3. Audio BLOCK DIAGRAM ....................................3-64
4. MPEG BLOCK DIAGRAM....................................3-65
CIRCUIT DIAGRAMS.............................................3-66
1. DVD DSP CIRCUIT DIAGRAM ............................3-66
2. DRIVE & RF CIRCUIT DIAGRAM........................3-68
3. MEMORY CIRCUIT DIAGRAM ............................3-70
4. INTERFACE CIRCUIT DIAGRAM ........................3-72
5. µ-COM/Expander CIRCUIT DIAGRAM ...............3-74
6. Jack CIRCUIT DIAGRAM ....................................3-76
•WAVEFORMS.........................................................3-78
•CIRCUIT VOLTAGE CHART..................................3-80
PRINTED CIRCUIT DIAGRAMS ........................3-86
1. SUB P.C.BOARD (TOP VIEW).............................3-86
2. SUB P.C.BOARD (BOTTOM VIEW).....................3-88

OVERALL WIRING DIAGRAM
3-2
PMC01
CFG
12VA(CAP)
5.2VA
CAP REV'H'
I-limit
MOTOR GND
GND
12VA(DRUM)
CAP CTL
LD IN
DFG/FG
DRUM CTL
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
P3D01
SP PB A
SP REC
SP PB B
EP PB B
EP REC
EP PBA
Hi-Fi PB A
Hi-Fi REC
Hi-Fi PB B
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
PPM01 PMP01
5.3VA
5.0V
GND
12VA(DRUM)
REG 12V
33V
CAP Vcc
PWR CTL 'H'
GND
NC
GND
GND
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
5.3VA
8V
GND(M)
REG 12V
3.3V
5V
3.3V
GND GND
PDP01PPD01
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
PMD01 PMD02
Vcc(HF)
RF
DVD_LD
DVD_PD
VOL(DVD)
GND
VC_INPUT
Vcc(HF)
F
E A
D C
B
F(+)
T(-)
T(+)
F(-)
Vcc
GND
CD_LD
CD_PD
VOL(CD)
1 2 3 4 5 6 7 8 9
10
11
12 13 14 15 16 17 18 19 20 21 22 23
1 2 3 4 5 6 7 8 9
10
11
12 13 14 15 16 17 18 19 20 21 22 23
PM601 P6M01
GND
DISPLAY CLK
DISPLAY ENA
DISPLAY DATA
REMOCON
KEY RETURN 1 KEY RETURN 2
5.3VA
FD(-)
FD(+)
-27VA
GND
1 2 3 4 5 6 7 8 9
10
11
12
1 2 3 4 5 6 7 8 9
10
11
12
PM603 P6M03
VIDEO IN
GND
AUDIO 'L'
GND
AUDIO 'R'
5 4 3 2 1
5 4 3 2 1
PMD03
SPM +
SPM -
FM +
FM -
LM -
LM +
SW(OPEN)
SW(CLOSE)
GND
SW(LEAD IN)
GND
1 2 3 4 5 6 7 8 9
10
11
1 2 3 4 5 6 7 8 9
10
11
P3D02
CTL(+)
CTL(-)
A/E(+)
A/E(-)
A.REC
A.PB
1
2
3
4
5
6
1
2
3
4
5
6
GND
FULL ERASE
P3D03
1
2
1
2
S/COMPO SW
COAXIAL
OPTICAL
GND
GND
K.RTN 2
DVD RESET
DVD ENA
DVD CLK
DVD DATA IN
DVD DATA OUT
GND
PVD02PMD01
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
Y
GND
Pb/C
GND
Pr
GND
C_V_OUT(DVD)
GND
D_A_L_OUT
GND
D_A_R_OUT
GND
A_MUTE_L
A_MUTE_R
GND
PDV03PMD02
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
GND
GND
DVD LED
VCR LED
5.3VA
K-RTN 1
K-RTN 2
GND
P6602P6603
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
DECK MD
MPEG
BOARD
SMPS
BOARD
TIMER
BOARD
KEY BOARD
VCR

3-3
ELECTRICAL ADJUSTMENT PROCEDURES
1. Servo Adjustment
1) PG Adjustment
•Test Equipment
•Adjustment And Specification
a) OSCILLOSCOPE b) NTSC MODEL : NTSC SP TEST TAPE
MODE
PLAY
•Adjustment Procedure
a) Insert the SP Test Tape and play.
Note - Adjust the distance of X, pressing the Tracking(+) or Tracking(-) when the “ATR”is blink after the
SP Test Tape is inserted.
b) Connect the CH1 of the oscilloscope to the H/SW(W861, W862) and CH2 to the Video Out for the VCR.
c) Trigger the mixed Combo Video Signal of CH2 to the CH1 H/SW(W861, W862), and then check the dis-
tance (time difference), which is from the selected A(B) Head point of the H/SW(W861, W862) signal to
the starting point of the vertical synchronized signal, to 6.5H ± 0.5H (412µs, 1H=63µs).
•PG Adjustment Method
a-1) Payback the SP standard tape
b-2) Press the “OK(ENTER)”key on the Remote controller and the “REC”key on the Front Panel the same
time, then it goes in to Tracking initial mode.
c-3) Repeat the above step(No.b-2), then it finishes the PG adjusting automatically.
d-4) Stop the playback, then it goes out to PG adjusting mode after mony the PG data.
•CONNECTION
•WAVEFORM
V.Out
H/SW(W861, W862) R/C TRK JIG KEY 6.5 ± 0.5H
MEASUREMENT POINT ADJUSTMENT POINT SPECIFICATION
V.Out
H/SW(W861, W862)
OSCILLOSCOPE
CH1 CH2
V.outH/SW
R/C KEY
(W861, W862)
H/SW
Composite
VIDEO
6.5H(412µs)
VCR PART

3-4
ELECTRICAL TROUBLESHOOTING GUIDE
1. Power(SMPS) CIRCUIT
NO 5.3VA.
Replace the F101.
(Use the same Fuse)
Is the F101 normal?
Is the R101
normal?
Is the BD101
normal?
NO
NO
NO
NO
NO
NO
Replace the
BD101.
Replace the R101.
Is the D102
normal?
Check or Replace
the D102.
Replace the D112.
Replace the IC103.
YES
YES
YES
YES
YES
YES
YES
Is Vcc(8.5~21V) sup-
plied to IC101 Pin7?
NO
Is the D112 normal?
Is there about 2.5V
at the IC103 Vref?
Check the Main PCB
5.3VA/5.0V Line short?
(1) No 5.3VA (SYS/Hi-Fi/TUNER)
NO 12VA.
Check or Replace
the D110.
Is the Vcc(13V) supplied
to (+) terminal in D115?
Check or Replace
the Motor Vcc.
Is the Vcc(12V) supplied
to (-) terminal in D115?
NO
NO Replace the D115.
YES
YES
YES
(2) No 12VA (TO CAP, DRUM MOTOR)
NO 5.2VA.
5.3VA Line Check.
Is 5.3VA put into
the Q160 Emitter?
Is about 5V put into
the Q160 Base?
Is the Q162 Base
“H”?
NO
NO Check the Power
Control.
NO
Check or Replace the Q162,
R157, R158, R159, D121.
YES
YES
YES
Check or Replace
the Q162/Q160.
YES
(3) No 5.2V (SYS/Hi-Fi/TUNER)

NO -27VA.
Check or Replace
D108.
YES
(7) No -27VA
3-5
NO 5V.
5.3VA Line Check.
Is 5.3VA put into
the Q160 Emitter?
Is about 5V put into
the Q160 Base?
Is the Q162 Base
“H”?
NO
NO
NO
Check the Power
Control.
Check or Replace the Q162,
R157, R158, R159, D121.
YES
YES
YES
YES
Check or Replace
the Q162/Q160
(4) No 5V (TO DVD)
No 33V.
Check the Power
Control.
Is Q162 Base “H”?
Check or Replace
Q161, R154, R155.
NO
YES
YES
(5) No 33V (TUNER)
No REG 12V.
Check or Replace
D110.
Is 13V put into the
Q156 Collector?
Is 13V put into the
R153 Base?
NO
Check 33V Line.
NO
YES
YES
Check or Replace the Q156,
ZD103, R153, C151.
YES
(6) No REG 12V

3-6
NO 8V.
Check or Replace
the D110.
Is Vcc(13V) supplied to
(+) terminal in D114?
Is the Q162 Base
“H”?
Is Vcc(12V) supplied
to IC151 Pin1?
NO
NO Check or Replace
the D114.
NO Check the Power
Control.
YES
YES
YES
Check or Replace
IC151, R170, C154.
YES
(8) No 8V(TO DVD)
NO 3.3V.
Is Vcc(4V) supplied
to IC152 Pin1?
YES
Is the Q162 Base
“H”?
YES
Check or Replace
IC152, R156, C153.
YES
(9) No 3.3V(TO DVD)
Check or Replace
the D111.
NO
NO Check the Power
Control.

3-7
2. SYSTEM/KEY CIRCUIT
(1) AUTO STOP
(2) The unstable loading of a Cassette tape
Auto Stop
Does the SW30 waveform
appear at the IC501
Pin18?
Do the T-UP Reel Pulses
appear at the IC501 Pin80?
Is 12V applied to the
PMC01 Pin8?
Check the Drum Motor
signal.
Does 5V appear at the
RS501?
Check the Q160 Power
Circuit.
Refer to “SMPS DRUM
12 Volt Trouble Shooting”.
Is 5V applied to the
R531 ?
Refer to SMPS 5.3VA
troubleshooting.
Check the IC501
Pins22, 23, 24, 25.
Do T/UP Reel Pulses
appear at the point
between R556 and R536?
Replace the T/UP Reel
Sensor (RS501).
Check the CST SW and
the peripheral circuitry.
Replace the IC501.
The unstable loading of a
Cassette tape
Does the “H”signal appear
at the IC501 Pin60 during
inserting the CST ?
Does the “L”signal appear
at the IC501 Pin19 during
inserting the CST?
Check the Deck
Mechanism.
Caution : Auto stop can occur because Grease or Oil is dried up
YES
YES
YES NO
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO NO
YES
YES YES

3-8
3. SERVO CIRCUIT
(1) Unstable Video in PB MODE
Unstable Video in
PB Mode.
Does the Noise level of the
screen change
periodically?
Do the CTL pulses appear
at the IC501 Pin97?
Is adjusting the height of
the CTL Head accurate?
Readjust the height of the
CTL Head.
Replace the IC501.
Refer to “When the Y signal
doesn’t appear on the
screen in PB Mode”.
Does the CFG waveform
appear at the IC501
Pin87?
On tracking do the CTL
pulses move?
Does the Video Envelope
waveform appear at the
IC501 Pin9?
Replace the IC501.
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
(2) When the Drum Motor
(2) doesn’t run. Do the DFG Pulses appear
at the PMC01 Pin11?
Replace the DRUM-M or
CAP-M.
Aren’t the foil patterns and
the Components between
IC501 Pin 90 and PMC01
Pin11 short?
Replace the IC501.
Refer to “(2)
No 12VA of Power section”
Do the Drum PWM Pulses
appear at the IC501
Pin76?
Aren’t the foil patterns and
the Components between
IC501 Pin76 and PMC01
Pin12 short?
Do the DFG Pulses appear
at the IC501 Pin90?
Do the Drum PWM Pulses
appear at the IC501
Pin76?
Aren’t the connecting patterns and the Components
between IC501 Pin76 and PMC01 Pin12 short?
When the Drum Motor
doesn’t run,
Does 12V appear at the
PMC01 Pin8?
Does 2.8V appear at the
PMC01 Pin12?
Check the connector
(PMC01) and the Drum
Motor Ass’y.
NO
YES
YES
YES
NO
NO
NO
NO
NO
YES
YES
YES

3-9
Does the CFG signal appear at the
PMC01 Pin1?
Does the PWM signal appear at the
IC501 Pin77?
Does 2.8V appear at the PMC01 Pin 9?
Check the PMC01 and the Capstan
Motor Ass’y.
Does the Capstan PWM signal appear at
the IC501 Pin77?
Aren’t the foil patterns and Components
between IC501 Pin77 and PMC01
Pin9 short?
Does the CFG signal come into the
IC501 Pin87?
Aren’t the foil patterns and Components
between IC501 Pin77 and PMC01
Pin9 short?
2. SERVO CIRCUIT
(3) When the Capstan Motor doesn’t run,
NO
NO
NO
YES
YES
YES
When the Capstan Motor doesn’t run,
Does 12VA appear at the PMC01?
YES
Replace the IC501.
YES
NO
NO
YES
Refer to “SMPS(CAPSTAN/12Volt)
Trouble Shooting”.
Aren’t the foil patterns and component
between IC501 Pin87 and PMC01
Pin1 short?
Check the Capstan Motor Ass’y.
NO

3-10
4. OSD CIRCUIT
(1) No OSD display.
(2) I2C BUS CHECK
KEY doesn’t working.
Is 5V applied to the IC501
Pin99?
Does LED or FLD change
when a function button is
pressed?
No OSD or F.OSD display.
Is 5.3V applied to the
IC501 Pin53?
Does oscillation occur at
the IC501 Pins44, 45?
Replace the IC501.
The I2C waves don’t
come out.
Does Power appear at the
Pull up impedence
(R569, R507)?
Replace the IC501.
Refer to “SMPS 5.3VA
Trouble Shooting”.
Replace the defective
switches.
Refer to “SMPS 5.3VA
Trouble Shooting”.
Check or Replace the phe-
ripheral Circurity.(L511,
R518, C596, C595)
Refer to “SMPS 5.3VA
Trouble Shooting”.
YES
YES
YES
YES
NO
NO
NO
NO
NO
2. SERVO CIRCUIT
(4) KEY doesn’t working

3-11
5. Y/C CIRCUIT
(1) No Video in EE Mode,
No Video in EE Mode
Does the Video signal
appear at the IC302
Pins1, 5?
Is there 5V at the IC302
Pin6?
Replace the IC302.
Does the Video signal
appear at the IC301
Pins28, 30, 32?
Is REG 5.0V applied to the
IC301Pins23, 44, 45, 52, 68,
77?
Does the Video signal
appear at the IC301 Pin26?
Does the Video signal
appear at the IC501 Pin52?
Does the Video signal
appear at the IC602 Pin7?
Check the REG 5V Line.
(Power Circuit)
Is I2C BUS signal applied to
the IC301 Pins53, 54, 55?
Replace the IC301.
Check the path of the sig-
nal between the IC301 Pin
26 and IC501 Pins50, 52.
Is there 5V on the plus
terminal of the C614?
Check the REG 5V Line.
(Power Circuit)
Replace the IC602.
Check the System Circuit.
(Refer to ‘SYSTEM I2C BUS
CHECK Trouble Shooting’)
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
YES
YES
Check DVD Video Input
(IC802, Pin29), Tuner
Video Input (TU701 Pin24),
Line Video Input (JK801),
respectively.
NO