Sauder 414405 User manual

PLEASE CONTACT US
BEFORE RETURNING
YOUR UNIT TO THE STORE
1-800-523-3987
www.sauder.com
Made in the USA
Archbold, OH
NOTE: THIS INSTRUCTION BOOKLET CONTAINS
IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
English.................... Page 1-28
Français...............Pages 29-33
Espanol.............Páginas 34-37
Lot #: 350249 04 / 01 / 13
Date Purchased: ____________________
414405
Mobile Kitchen Island

ADULT ASSEMBLY REQUIRED
TABLE OF CONTENTS
Part Identification...................2-3
Hardware Identification .............4
Assembly Steps....................5-28
Français..............................29-33
Espanol...............................34-37
Safety .......................................38
Warranty...................................39
ASSEMBLY TOOLS REQUIRED
Hammer
No. 2 Phillips Screwdriver
Tip Shown Actual Size
PART IDENTIFICATION: While not all parts are labeled, some of the parts will have a label or an inked
letter on the edge to help distinguish similar parts from each other. Use this PART IDENTIFICATION to help
identify similar parts.
A RIGHT END 1
B LEFT END 1
C LOWER UPRIGHT 1
D UPPER UPRIGHT 1
D89 DRAWER SIDE 2
D122 DRAWER FRONT/BACK 2
D727 DRAWER BOTTOM 2
E DRAWER UPRIGHT 2
F LARGE TOP 1
G SMALL TOP 1
H BOTTOM 1
I UPPER SHELF 1
J SHELF 2
K BACK 1
L SHELF BACK 1
M ADJUSTABLE SHELF 1
N RIGHT FRONT LEG 1
O LEFT FRONT LEG 1
P LEFT REAR LEG 1
Q RIGHT REAR LEG 1
R RIGHT DRAWER FRONT 1
S LEFT DRAWER FRONT 1
TLONG BOTTOM
MOLDING 2
USHORT BOTTOM
MOLDING 1
VDRAWER FRONT
MOLDING 2
WDOOR EXTENSION
BLOCK 1
X DOOR 1
D122
D122
D727
D727
D122
D122
D89
D89
D89
D89 R
S
V
V
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PART IDENTIFICATION:
A
B
C
D
E
E
F
G
H
I
J
J
K
L
M
N
O
P
Q
T
T
U
W
X
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HARDWARE IDENTIFICATION
Screws are shown actual size. You may receive extra hardware with your unit.
HIDDEN
CAM - 28
1F CAM SCREW - 14
8F
CAM DOWEL - 14
2F 14H HINGE - 2
BROWN 1-1/2" FLAT HEAD SCREW - 5
14S
KNOB - 3
63K
BLACK 1-1/8" PAN HEAD SCREW - 1
9S
BLACK 1-7/8" FLAT HEAD SCREW - 28
2S
METAL PIN - 12
1R RUBBER SLEEVE - 4 2R
BLACK 1-5/8" PAN HEAD SCREW - 2
27S
BLACK 1/2" FLAT HEAD SCREW -8
11S
SILVER 1-1/8" FLAT HEAD SCREW - 12
10S
GOLD 5/16" FLAT HEAD SCREW -16
3S
DOOR STOP - 1
4I CAM COVER - 10 33P
TWIST-LOCK®
FASTENER - 3
10F
BLACK 7/8" LARGE HEAD SCREW - 4
17S
ROD - 2
13A CASTER - 4 7CL
HOOK - 2
30M
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LEG CAP - 4
31M
(EXTENSION SET SHOWN SEPARATED)
YEXTENSION RAIL - 4 ZEXTENSION SLIDE - 4
BLACK 1-9/16" FLAT HEAD SCREW - 16
30S

Look for this icon. It means a video
assembly tip is available at:
www.sauder.com/services/tips
1
1
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Assemble your unit on a carpeted floor or on the empty carton to avoid scratching your unit or the floor.
Push twenty-eight HIDDEN CAMS (1F) into the END (A), LOWER UPRIGHT (C), one of the DRAWER UPRIGHTS (E),
BOTTOM (H), SHELF BACK (L), and SHORT BOTTOM MOLDING (U). Then, insert the metal end of a CAM DOWEL (2F) into
each HIDDEN CAM except in the END (A), DRAWER UPRIGHT (E), SHORT BOTTOM MOLDING (U) and the two holes called
out in the BOTTOM (H).
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Do not tighten the HIDDEN CAMS in this step.
Do not insert
CAM DOWELS
into these holes.
Do not insert CAM
DOWELS into
these edges.
Arrow
(14 used)
(28 used)
Arrow
Arrow
Arrow
1F
1F
1F
1F
1F
1F
1F
2F
2F
2F
2F
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Arrow
Arrow
Arrow
A
L
C
H
E
U

2
2
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Turn fourteen CAM SCREWS (8F) into the LEGS (N, O, P, and Q).
8F
P
Q
N
O

Fasten the RIGHT LEGS (N and Q) to the RIGHT END (A). Tighten six HIDDEN CAMS.
3
3
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N
Q
A
Surface with
HIDDEN CAMS
These holes must
be here.

4
4
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Surface without
HIDDEN CAMS
L
J
J
13A
Fasten the SHELF BACK (L) to the RIGHT END (A). Tighten two HIDDEN CAMS.
Insert four METAL PINS (1R) into the RIGHT END (A).
Push two SHELVES (J) over the METAL PINS (1R).
Insert four METAL PINS (1R) into the top short edges of the SHELVES (J).
Insert two RODS (13A) into the holes in the RIGHT END (A).
1R
1R
Caution
Risk of damage or
injury. Hidden Cams
must be completely
tightened. Hidden
Cams that are not
completely tightened
may loosen, and parts
may separate.
To completely tighten:
Start Tighten
Arrow
Arrow
Maximum
210 degrees
Minimum
190 degrees
Finished edge
Unfinished surface
A
Edge with two holes

5
5
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Fasten the BOTTOM (H) to the RIGHT END (A). Tighten two HIDDEN CAMS.
Fasten the BOTTOM (H) to the SHELF BACK (L). Use two BLACK 1-7/8" FLAT HEAD SCREWS (2S).
Maximum
210 degrees
Minimum
190 degrees
Arrow
A
H
Surface with
HIDDEN CAMS
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
2S
L

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6
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Maximum
210 degrees
Minimum
190 degrees
Arrow
You will need someone's help in this step.
Fasten the LOWER UPRIGHT (C) to the SHELF BACK (L). Tighten two HIDDEN CAMS.
NOTE: Be sure the PINS and RODS insert into the holes in the LOWER UPRIGHT.
Fasten the BOTTOM (H) to the LOWER UPRIGHT (C). Use two BLACK 1-7/8" FLAT HEAD SCREWS (2S).
C
L
J
J
H
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
2S
Surface without holes
Edge with CAM DOWELS

Fasten the LONG BOTTOM MOLDINGS (T) to the BOTTOM (H). Tighten six HIDDEN CAMS.
Slide the SHORT BOTTOM MOLDING (U) onto the notched edge of the BOTTOM (H).
*U.S. Patent No. 5,499,886
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Maximum
210 degrees
Minimum
190 degrees
Arrow
H
Notched edge
U
T
T
The holes in the
MOLDINGS (T) must
be closer to this edge.

8
8
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Do not tighten the TWIST-LOCK® FASTENERS in this step.
Push the SAUDER TWIST-LOCK® FASTENERS (10F) into the large holes in the BACK (K).
K
10F

9
9
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Fasten the BACK (K) to the UPPER SHELF (I). Tighten three TWIST-LOCK®FASTENERS.
Dowel end
I
K
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the
hole of the adjoining part.
NOTE: The dowel end of the FASTENER must remain
fully inserted in the hole of the adjoining part while
locking the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver
as tight as possible.
Surface with
TWIST-LOCK®
FASTENERS
Surface with seven holes

Flip the UPPER SHELF assembly onto the BACK (K).
Fasten the DRAWER UPRIGHTS (E) and UPPER UPRIGHT (D) to the UPPER SHELF (I). Use eight BLACK 1-7/8" FLAT HEAD
SCREWS (2S).
10
10
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E
E
D
Finished edge
Finished edge
Finished edge
Surface with HIDDEN CAMS.
Surface with more holes.
These holes must be
closer to this edge.
K
I
BLACK 1-7/8" FLAT HEAD SCREW
(8 used in this step)
2S

Fasten the UPPER SHELF assembly to your unit.
Fasten the UPPER SHELF (I) to the SHELF BACK (L). Use two BLACK 1-7/8" FLAT HEAD SCREWS (2S).
Fasten the UPPER SHELF (I) to the LOWER UPRIGHT (C). Tighten two HIDDEN CAMS.
11
11
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E
View from step 7
New view looking at the
unit from the top side.
Tighten two HIDDEN CAMS
IBLACK 1-7/8" FLAT HEAD SCREW
(2 used for the UPPER SHELF)
2S
A
C
L

Fasten the LEFT END (B) to the DRAWER UPRIGHT (E). Use two BROWN 1-1/2" FLAT HEAD SCREWS (14S).
Fasten the LEFT LEGS (O and P) to the DRAWER UPRIGHT (E), SHORT BOTTOM MOLDING (U) and BOTTOM (H). Tighten
eight HIDDEN CAMS.
12
12
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New view looking at the
unit from the bottom side.
14S
BROWN 1-1/2" FLAT HEAD SCREW
(2 used in this step)
B
O
P
E
H
U
Unfinished edge

Slide a LEG CAP (31M) over the bottom edge of each LEG (N, O, P, and Q).
Push a LOCKING CASTER (7CL) into the holes in the LEG CAPS and LEGS.
13
13
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O
P
7CL
7CL
31M
31M
N
Q
If needed, use your
hammer to gently
tap the CASTERS
into place.

E
14
14
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GOLD 5/16” FLAT HEAD SCREW
(8 used in this step)
3S
D
E
Carefully stand your unit upright.
Separate the EXTENSION SLIDES (Z) from the EXTENSION RAILS (Y) as shown in the upper diagram. Be prepared, the parts are
greasy.
Fasten the EXTENSION RAILS (Y) to the DRAWER UPRIGHTS (E) and UPPER UPRIGHT (D). Use eight GOLD 5/16" FLAT
HEAD SCREWS (3S).
NOTE: For each EXTENSION RAIL, turn a SCREW into the hole shown in the enlarged diagram. Then, slide the inner
cartridge of the EXTENSION RAIL in to find the other hole that lines up with the hole in the UPRIGHTS. Turn a SCREW into this hole.
Push the release lever in and pull the SLIDE from the RAIL.
Open end
Open end
Y
Y
Y
Y
Y
Z

Push a DOOR STOP (4I) into the hole in the LOWER UPRIGHT (C).
Fasten the DOOR EXTENSION BLOCK (W) to the RIGHT END (A). Use three BROWN 1-1/2" FLAT HEAD SCREWS (14S).
15
15
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14S
BROWN 1-1/2" FLAT HEAD SCREW
(3 used in this step)
These holes must be near the back
edge of the EXTENSION BLOCK.
This hole must be closest to this edge
W
4I
C
A

Fasten the SMALL TOP (G) to the ENDS (A and B), UPPER UPRIGHT (C), and BACK (K). Use ten BLACK 1-7/8" FLAT HEAD
SCREWS (2S).
NOTE: You may want to start each SCREW a few turns before completely tightening any of them.
16
16
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BLACK 1-7/8" FLAT HEAD SCREW
(10 used in this step)
2S
Unfinished
surface
G
B
C
A
K