Scag Power Equipment STT-OCDC-52V User manual

PART NO. 03254 Rev. 2
PRINTED 3/2010
PRINTED IN USA
© 2010
Scag Power Equipment
Division of Metalcraft of Mayville, Inc.
This manual contains the operating instructions, assembly instructions and safety
information for your Scag accessory. Reading this manual can provide you with
assistance in operation and installation procedures to keep your accessory
performing to maximum efciency. The specic models that this book covers
are listed on the inside cover. Before operating your machine, please read all
the information enclosed in the operator’s manual supplied with your mower.
OPERATOR’S
MANUAL
OperatorControlled
DischargeChute
Models: STT-OCDC-52V
STT-OCDC-61V

WARNING
FAILURETO FOLLOW SAFE OPERATING PRACTICES MAY RESULT
IN SERIOUS INJURY OR DEATH.
Read this manual completely as well as other manuals that came with your mower.•
DO NOT operate on steep slopes.To check a slope, attempt to back up it (with the• cutter deck down). If the machine can back up the slope without the wheels slipping,
reduce speed and use extreme caution.
Under no circumstances should the machine be operated on slopes greater than 15• degrees. ALWAYS FOLLOW OSHA APPROVED OPERATION.
DO NOT mow on wet grass.Wet grass reduces traction and steering control.•
Keep all shields in place, especially the grass discharge chute.•
Before performing any maintenance or service, stop the machine and remove the• spark plug wire and ignition key.
If a mechanism becomes clogged, stop the engine before cleaning.•
Keep hands, feet and clothing away from power-driven parts.•
Keep others off the mow• er (only one person at a time)
REMEMBER -YOUR MOWER IS ONLY AS SAFE ASTHE OPERATOR!
HAZARD CONTROL AND ACCIDENT PREVENTION ARE DEPENDENT UPON THE AWARENESS,
CONCERN, PRUDENCE, AND PROPER TRAINING OF THE PERSONNEL INVOLVED IN THE
OPERATION,TRANSPORT, MAINTENANCE, AND STORAGE OFTHE EQUIPMENT.
This manual covers the operating instructions and illustrated parts list for:
STT-OCDC-52V with a part number of 920N
STT-OCDC-61V with a part number of 920L
Always use the entire serial number listed on the serial number tag when referring to this product.

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Table of Contents
Table of Contents
GENERAL INFORMATIONSECTION 1 - ...................................................................................1
1.1 INTRODUCTION...........................................................................................................................................1
1.2 DIRECTION REFERENCE...........................................................................................................................1
1.3 SERVICINGTHIS ACCESSORY..................................................................................................................1
1.4 SYMBOLS ....................................................................................................................................................2
SAFETY INFORMATIONSECTION 2 - ......................................................................................3
2.1 INTRODUCTION...........................................................................................................................................3
2.2 SIGNALWORDS..........................................................................................................................................3
2.3 OPERATION CONSIDERATIONS................................................................................................................3
2.4 OCDC OPERATION .....................................................................................................................................4
INSTALLATION INSTRUCTIONSSECTION 3 - .........................................................................6
3.1 INSTALLATION INSTRUCTION FOR STT-52V...........................................................................................6
3.2 INSTALLATION INSTRUCTION FOR STT-61V ........................................................................................10
ILLUSTRATED PARTS LISTSECTION 4 - ..............................................................................15
8.1 SCAG APPROVED ATTACHMENTS AND ACCESSORIES......................................................................15
STT-52V / STT-61V OCDC................................................................................................................................16
LIMITEDWARRANTY- COMMERCIAL ACCESSORY...................................................INSIDE BACK COVER

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Section 1
INTRODUCTION1.1
Your OCDC was built to the highest standards in the
industry. However, the prolonged life and maximum
efficiency of your OCDC depends on you following the
installation and operation instructions in this manual.
If additional information or service is needed, contact your
Scag Power Equipment Dealer.
We encourage you to contact your dealer for repairs. All
Scagdealersare informed of the latest methods to service
this equipment and provide prompt and efficient service in
the field or at their service shop. They carry a full line of
Scag service parts.
THEREPLACEMENTOFANYPARTONTHISPRODUCT
BYOTHERTHANTHEMANUFACTURER'SAUTHORIZED
REPLACEMENT PART MAY ADVERSELY AFFECTTHE
PERFORMANCE, DURABILITY OR SAFETY OF THIS
PRODUCT.
USEOFOTHERTHANORIGINALSCAGREPLACEMENT
PARTS WILLVOIDTHE WARRANTY.
When ordering parts, always give the model and part
number of this accessory.
USE ONLY SCAG APPROVED ATTACHMENTS AND
ACCESSORIES.
Attachmentsandaccessoriesmanufacturedbycompanies
otherthanScagPowerEquipmentarenotapprovedforuse
on this machine.See your mowers operator's manual for a
complete list of approved attachments and accessories.
WARNING
Forpictorialclarity,someillustrationsandfigures
inthismanualmay showshields,guardsorplates
openorremoved.Undernocircumstancesshould
your mower be operated without these devices
in place.
Allinformationisbased upon productinformation available
at the time of approval for printing.Scag Power Equipment
reserves the right to make changes at any time without
notice and without incurring any obligation.
GENERAL INFORMATION
DIRECTION REFERENCE1.2
The“Right”and“Left”,“Front”and“Rear”of the machine are
referenced from the operator’s right and left when seated
in the normal operating position and facing the forward
travel direction.
SERVICINGTHIS ACCESSORY1.3
For service of this accessory during the limited warranty
period, it is important to contact your Scag dealer. Any
unauthorized work done to this accessory during the
warranty period may void your warranty.

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Section 1
SYMBOLS1.4
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
Choke Transmission
Parking Brake
48071S
Spinning Blade
On/Start Spring Tension on Idler
Off/Stop Oil
Falling Hazard Thrown Object Hazard
Fast Slow
Continuously Variable - Linear Cutting Element - Basic Symbol
481039S
Pinch Point Cutting Element - Engage
Hour meter/Elapsed Operating Hours Cutting Element - Disengage
STT MODELS
Seat must be installed under the seat
hold down bracket during installation.
Failure to secure the seat under the hold
down bracket could result in serious
injury or death in a roll over.
CE Mark
Thrown Object Hazard
Keep Bystanders Away
Read Operator's Manual

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Section 2
INTRODUCTION2.1
Your mower is only as safe as the operator.Carelessness
or operator error may result in serious bodily injury
or death. Hazard control and accident prevention are
dependent upon the awareness, concern, prudence, and
proper training of the personnel involved in the operation,
transport,maintenanceandstorageofthe equipment.Make
sure every operator is properly trained and thoroughly
familiar with all of the controls before operating the
mower.The owner/user can prevent and is responsible for
accidentsor injuries occurring to themselves,other people
or property.
READ THIS OPERATOR’S MANUAL BEFORE
ATTEMPTINGTO STARTYOUR MOWER.
A replacement manual is available from your authorized
Scag Service Dealer or by contacting Scag Power
Equipment,ServiceDepartment at P.O.Box152, Mayville,
WI 53050 or contact us via the Internet at www.scag.com.
The manual for this accessory can be downloaded by
using the model and part number or use the contact form
to make your request.Please indicate the complete model
and part number of your Scag product when requesting
replacement manuals.
SIGNALWORDS2.2
This symbol means “Attention! Become Alert! Your
Safety is Involved!" Thesymbolisusedwiththefollowing
signal words to attract your attention to safety messages
found on the decals on the machine and throughout this
manual. The message that follows the symbol contains
important information about safety. To avoid injury and
possibledeath,carefullyreadthemessage!Besuretofully
understand the causes of possible injury or death.
SIGNALWORD:
It is a distinctive word found on the safety decals on the
machine and throughout this manual that alerts the viewer
to the existence and relative degree of the hazard.
DANGER
The signal word “DANGER” denotes that an extremely
hazardous situation exists on or near the machine that
couldresult inhighprobabilityofdeathorirreparableinjury
if proper precautions are not taken.
WARNING
The signal word“WARNING”denotes that a hazard exists
on or near the machine that can result in injury or death if
proper precautions are not taken.
CAUTION
Thesignalword“CAUTION”isareminderofsafetypractices
on or near the machine that could result in personal injury
if proper precautions are not taken.
Your safety and the safety of others depends significantly
upon your knowledge and understanding of all correct
operating practices and procedures of this machine.
OPERATION CONSIDERATIONS2.3
Know the function of the OCDC control before1. operating the machine.
WARNING
DO NOT operate without discharge chute, mulch
kit, mulch plate, OCDC or entire grass catcher
installed.
SAFETY INFORMATION

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Section 2
When using any attachment, never direct the2. discharge of material toward bystanders or allow
anyone near the machine while in operation.
If the mower discharge ever plugs, shut off the
3. engine, remove the ignition key, and wait for all
movement to stop before removing the obstruction.
WARNING
DO NOT use your hand to dislodge the clogged
discharge chute. Use a stick or other device to
remove clogged material after the engine has
stopped running and the blades have stopped
turning.
Be alert for holes, rocks, roots and other hidden4. hazards in the terrain.Keep away from any drop-
offs.Beware of overhead obstructions (low limbs,
etc.), underground obstacles (sprinklers, pipes, tree
roots, etc.).Cautiously enter a new area.Be alert for
hidden hazards.
Disengage power to cutter deck before backing up.5. Do not mow in reverse unless absolutely necessary
and then only after observation of the entire area
behind the mower. If you must mow in reverse,
maintain a constant lookout to the rear of the
machine and mow slowly.
Disengage power to cutter deck before crossing6. roads, walks or gravel drives.
Mow only in daylight or good artificial light.7.
NEVER raise the deck with the blades engaged.8.
The machine and attachments should be stopped9. and inspected for damage after striking a foreign
object, and damage should be repaired before
restarting and operating the machine.
Keep hands and feet away from cutter blades and10. moving parts. Contact can injure.
Use care when approaching blind corners, shrubs,11. trees, or other objects that may obscure vision.
NEVER leave the machine running unattended.12.
OCDC OPERATION2.4
The OCDC (Operator Controlled Discharge Chute) can be
raisedorloweredtosidedischargeorblockthedischargeof
grassclippings.Followthestepsbelowforproperoperation
of the OCDC.
-NOTE-
The OCDC is not intended to be a complete or
full time mulch system. This accessory allows
the operator to temperarily close the cutter
deck's discharge opening to keep clippings out of
landscaping and off pavement when needed.
CLOSED POSITION
In the closed position, the clippings will be temporarily
blocked.
Pull up on the OCDC control handle.1.
While pulling up, move the OCDC control handle2. outward slightly and push down to lock the OCDC
into the closed position. See Figure 2-1.The
discharge chute will raise to allow for close trimming.
Moving from Open to Closed PositionFigure 2-1.

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Section 2
OPEN POSITION
In the open position, the clippings will side discharge.
Pull up on the OCDC control handle to unlock from1. the closed position.
Push down on the OCDC control handle to lower the2. side discharge chute.See Figure 2-2.The discharge
chute will lower to it's original position for safe side-
discharge operation.
Moving from Closed to Open PositionFigure 2-2.

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Section 3
INSTALLATION INSTRUCTION FOR3.1
STT-52V
Prepare the machine so there is easy and safe access to
the work area. Park the machine on a flat, level surface
and apply the parking brake. Remove the ignition key
and disconnect the positive and negative cables from the
battery.Maintainallsafetyrelatedworkprocedures.Always
wear hand and eye protection.
Remove the discharge chute from the machine.See
1. Figure 3-1.
Retain the discharge chute and mounting hardware2. for future use.
Remove &
Retain
Removing the Discharge ChuteFigure 3-1.
Remove the turbo baffle from the cutter deck.See3. Figure 3-2.
Retain the turbo baffle and mounting hardware for4. future use.
Remove &
Retain
Removing theTurbo BaffleFigure 3-2.
INSTALLATION INSTRUCTIONS
Install the rear hinge bracket to the cutter deck using5. one (1) 5/16-18 x 1" bolt, one (1) 5/16" flatwasher
and one (1) 5/16-18 elastic stop nut.Do not tighten
the hardware. See Figure 3-3.
Rear Hinge
Bracket
Front Hinge
Bracket
Hinge Weldment InstallationFigure 3-3.
Hold the rear hinge bracket tight to the cutter deck.6.
Using the rear hinge bracket as a guide, drill the7. bottom mounting bolt hole for the rear hinge bracket
using an 11/32" drill bit.
Install one (1) 5/16-18 x 3/4" bolt and one (1)5/16-188. elastic stop nut.Do not tighten the hardware.
Install the template to locate the mounting holes for
9. the lever assembly.Secure to the cutter deck using
the turbo baffle mounting hardware removed in step
3. See Figure 3-4.
Hold the template against the discharge chute
10. mounting rail and tighten the hardware. See Figure
3-4.
Center punch and drill the mounting holes using an11. 11/32" drill bit. See Figure 3-4.
Carefully lay out the remaining mounting holes for12. the front hinge bracket in the cutter deck. See Figure
3-4.
Center punch and drill the holes using an 11/32" drill
13. bit.

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Section 3
3-3/4”
4-1/2”
0.40”
3-3/4”
4-1/2”
Template
Template
Center Punch &
Drill 11/32” Hole
Center Punch &
Drill 11/32” Hole
Discharge Chute
Mounting Rail
0.40”
Locating and Drilling the Mounting HolesFigure 3-4.

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Section 3
Install the front hinge bracket to the cutter deck using14. two (2) 5/16-18 x 3/4" bolts and two (2) 5/16-18
elastic stop nuts.See Figure 3-3, page 6. Do not
tighten the hardware.
Install the block off plate weldment to the front and
15. rear hinge brackets. Secure using two (2)5/16-18 x
3-1/2" bolts and two (2) 5/16-18 elastic stop nuts.
See Figure 3-5. Do not over tighten the bolts. Secure
the hardware so the block off plate weldment moves
freely.
Block O
Plate Weldment
Block Off PlateWeldment InstallationFigure 3-5.
Tighten the mounting hardware securing the front16. and rear hinge brackets.
Install the OCDC handle bracket to the right hand17. steering control bracket. See Figure 3-6. Secure
using two (2) 5/16-18 x 1" bolts, one (1) mounting
plate and two (2) 5/16-18 serrated flange nuts as
shown in Figure 3-6.
OCDC Handle
Bracket
Mounting
Plate
OCDC Handle Bracket InstalFigure 3-6.
Install the OCDC control rod through the handle
18. bracket and attach to the cutter deck. Secure using
two (2) 5/16-18 x 1" bolt, two (2) 5/16" flatwashers,
two (2) 5/16" lockwashers and two (2) 5/16-18 elastic
stop nuts. See Figure 3-7.Tighten the hardware.
Install the jam nut and the OCDC handle knob to the
19. control rod. See Figure 3-7.Tighten the jam nut.
Secure the lower control link to the block off plate20. weldment using one (1) 5/16-18 x 1" bolt and one (1)
5/16-18 elastic stop nut.See Figure 3-7.
OCDC Control
Rod
OCDC Handle
Bracket
OCDC Handle
Knob
Jam Nut
OCDC Control Lever InstallationFigure 3-7.

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Section 3
Tighten the hardware.21.
Install the OCDC discharge chute to the cutter deck.22. Secure using two (2) 5/16-18 x 1-3/4" bolt and two
(2) 5/16-18 elastic stop nuts.See Figure 3-8.
Tighten the hardware.23.
Secure the upper control link to the OCDC discharge24. chute using one (1) 5/16-18 x 1" bolt and one (1)
5/16-18 elastic stop nut.
Tighten the hardware.25.
Operate the OCDC checking for proper operation as26. outlined in Section 2.4, pages 4 and 5.
An adjustment may need to be made to the lower
27. control link to insure smooth operation.If the OCDC
is difficult to lock in the closed position, shorten
the lower control link slightly until the OCDC locks
smoothly into the closed position.
A
A
B
B
OCDC Discharge
Chute
Upper Control
Link
OCDC Discharge Chute InstallationFigure 3-8.

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Section 3
INSTALLATION INSTRUCTION FOR3.2
STT-61V
Prepare the machine so there is easy and safe access to
the work area. Park the machine on a flat, level surface
and apply the parking brake. Remove the ignition key
and disconnect the positive and negative cables from the
battery.Maintainallsafetyrelatedworkprocedures.Always
wear hand and eye protection.
Remove the discharge chute from the machine.See
1. Figure 3-9.
Retain the discharge chute and mounting hardware
2. for future use.
Remove &
Retain
Removing the Discharge ChuteFigure 3-9.
Remove the turbo baffle from the cutter deck.See3. Figure 3-10.
Retain the turbo baffle and mounting hardware for4. future use.
Remove &
Retain
Removing theTurbo BaffleFigure 3-10.
Install the rear hinge bracket to the cutter deck using
5. one (1) 5/16-18 x 1" bolt, one (1) 5/16" flatwasher
and one (1) 5/16-18 elastic stop nut.Do not tighten
the hardware. See Figure 3-11.
Rear Hinge
Bracket
Front Hinge
Bracket
Hinge Weldment InstallationFigure 3-11.
Hold the rear hinge bracket tight to the cutter deck.6.
Using the rear hinge bracket as a guide, drill the7. bottom mounting bolt hole for the rear hinge bracket
using an 11/32" drill bit.
Install one (1) 5/16-18 x 3/4" bolt and one (1)5/16-188. elastic stop nut.Do not tighten the hardware.
Install the template to locate the mounting holes for
9. the lever assembly.Secure to the cutter deck using
the turbo baffle mounting hardware remove in step 3.
See Figure 3-12.
Hold the template against the discharge chute
10. mounting rail and tighten the hardware. See Figure
3-12.
Center punch and drill the mounting holes using an11. 11/32" drill bit. See Figure 3-12.
Carefully lay out the remaining mounting holes for12. the front hinge bracket in the cutter deck. See Figure
3-12.
Center punch and drill the holes using an 11/32" drill
13. bit.

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Section 3
3-3/4”
4-1/2”
0.40”
3-3/4”
4-1/2”
Template
Template
Center Punch &
Drill 11/32” Hole
Center Punch &
Drill 11/32” Hole
Discharge Chute
Mounting Rail
0.40”
Locating and Drilling the Mounting HolesFigure 3-12.

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Section 3
Determine which OCDC control lever weldment is18. needed.The "curved" control lever is used for most
STT models with a 61V cutter deck.If the STT model
has the extended chassis (i.e. STT61V-28CAT), the
"straight" control lever must be installed.
Install the OCDC control lever weldment and control
19. linkage to the pivot assembly and attach using one
(1) 5/16-18 x 1-3/4" bolt, one (1) bushing (p/n 43086)
and one (1) 5/16-18 elastic stop nut.See Figure
3-15.
OCDC Control
Rod
Bushing
Control
Linkage
With Curved Handle
With Straight Handle
OCDC Control
Rod
Bushing
Control
Linkage
OCDC Control Lever and LinkageFigure 3-15. Installation
Install the OCDC control lever assembly through20. the handle bracket and attach to the cutter deck.
Secure using two (2) 5/16-18 x 1" bolt, two (2) 5/16"
flatwashers, two (2) 5/16" lockwashers and two (2)
5/16-18 elastic stop nuts.See Figure 3-16.Tighten
the hardware.
Install the jam nut and the OCDC handle knob to the21. control rod. See Figure 3-16.Tighten the jam nut.
Secure the lower control link to the block off plate22. weldment using one (1) 5/16-18 x 1" bolt and one (1)
5/16-18 elastic stop nut.See Figure 3-16.
Install the front hinge bracket to the cutter deck using
14. two (2) 5/16-18 x 3/4" bolts and two (2) 5/16-18
elastic stop nuts.See Figure 3-11, page 10. Do not
tighten the hardware.
Install the block off plate weldment to the front and
15. rear hinge brackets. Secure using two (2)5/16-18 x
3-1/2" bolts and two (2) 5/16-18 elastic stop nuts.
See Figure 3-13. Do not over tighten the bolts.
Secure the hardware so the block off plate weldment
moves freely.
Block O
Plate Weldment
Block Off PlateWeldment InstallationFigure 3-13.
Tighten the mounting hardware securing the front16. and rear hinge brackets.
Install the OCDC handle bracket to the right hand17. steering control bracket. See Figure 3-15. Secure
using two (2) 5/16-18 x 1" bolts, one (1) mounting
plate and two (2) 5/16-18 serrated flange nuts as
shown in Figure 3-14.
OCDC Handle
Bracket
Mounting
Plate
OCDC Handle Bracket InstallFigure 3-14.

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Section 3
Replace decal p/n 483406. Install on the left side of28. the cutter deck in the location shown in Figure 3-17
483406 Decal
Location
483406 Decal Location - 61VFigure 3-17.
Operate the OCDC checking for proper operation as29. outlined in Section 2.4, pages 4 and 5.
An adjustment may need to be made to the lower
30. control link to insure smooth operation.If the OCDC
is difficult to lock in the closed position, shorten
the lower control link slightly until the OCDC locks
smoothly into the closed position.
OCDC Control
Rod
OCDC Handle
Bracket
OCDC Handle
Knob
Jam Nut
OCDC Control Assembly InstallationFigure 3-16.
Tighten the hardware.23.
Install the OCDC discharge chute to the cutter deck.24. Secure using two (2) 5/16-18 x 1-3/4" bolt and two
(2) 5/16-18 elastic stop nuts.See Figure 3-18.
Tighten the hardware.25.
Secure the upper control link to the OCDC discharge26. chute using one (1) 5/16-18 x 1" bolt and one (1)
5/16-18 elastic stop nut.
Tighten the hardware.27.

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Section 3
A
A
B
B
OCDC Discharge
Chute
Upper Control
Link
OCDC Discharge Chute InstallationFigure 3-18.

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Section 8
SCAG APPROVED ATTACHMENTS AND ACCESSORIES.8.1
Attachmentsand accessories manufacturedbycompaniesotherthanScag PowerEquipment arenot approved
for use on this machine.
ILLUSTRATED PARTS LIST

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Section 8
STT-52V / STT-61V OCDC
STT-52V
STT-61V
A
A
B
B
A
B
C
C
STT-52V
STT-61V
C
D
D
D
*STT-52V STT-61V
EF
E
FE
F
27
27
29
29
*52V Straight Lever Weldment used on STT-61V machines with the extended chassis
7
6
10
8
76
11
22
*3 3
31
30
32
6
9
9
9
9
9
9
99
9
9
9
9
8711 16 13
14
15
11 7
12
17
18
6
19
20
21
6
22
23
20
24
6
16
25
26
28
9
9
58
16

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Section 8 STT-52V / STT-61V OCDC
Ref.
No. Part No. Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
484010
04020-12
*452088
452073
452089
04001-09
04040-15
04030-03
04021-10
452077
04045-01
04001-17
43086
425163
483453-20
04001-12
04001-10
484002
483990
484001
483989
04001-63
452079
452084
452080
452078
04001-08
462198
462193
04001-01
04021-08
04040-14
425189
425131
425130
04019-03
424148
Knob, OCDC Lever
Nut, 3/8-16 Jam
Lever Weldment, OCDC - Straight (52V)
Lever Weldment, OCDC - Curved (61V)
Pivot Weldment, 52V
Bolt, Hex Head 5/16-18 x 1"
Flatwasher, 5/16-.375 x .875 x .083
Lockwasher, 5/16" Spring
Nut, Elastic Stop 5/16-18
Pivot Weldment, 61V
Washer, Thrust
Bolt, Hex Head 5/16-18 x 2"
Bushing
Plate, Pivot Arm
Bearing
Bolt, Hex Head 5/16-18 x 1-3/4"
Bolt, Hex Head 5/16-18 x 1-1/4"
Linkage Assembly, Discharge Chute 52V
Linkage Assembly, Discharge Chute 61V
Linkage Assemlby, Block-Off Plate 52V
Linkage Assembly, Block-Off Plate 61V
Bolt, Hex Head 5/16-18 x 3-1/2"
Hinge Weldment, Rear
Block-Off Plate Weldment, 52V
Block-Off Plate Weldment, 61V
Hinge Weldment, Front
Bolt, Head Head 5/16-18 x 3/4"
Discharge Chute Assembly, 52V (incl.#26, 27, 28, 29)
Discharge Chute Assembly, 61V (incl.#26, 27, 28, 29)
Bolt, Hex Head 1/4-20 x 3/4"
Nut, Elastic Stop 1/4-20
Flatwasher, 1/4-.312 x .750 x .065
Plate, Discharge Chute 52V
Plate, Discharge Chute 61V
Bracket, OCDC Lever
Nut, Serrated Flange 5/16-18
Bracket, Mount