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Schacht MIGHTY WOLF LOOM User manual

- 1 -
Find out more at schachtspindle.com
Schacht Spindle Company 6101 Ben Place Boulder, CO 80301
p. 303.442.3212 f. 303.447.9273
© 2017 Schacht Spindle Company, Inc. 06.17
MIGHTY WOLF LOOM
Assembly InstructIons for DIsAssembleD looms
TOOLS
#2 Phillips screwdriver
5/16" or adjustable wrench
Flat screwdriver
HARDWARE LIST
Note: Parts pictures are not all to scale. Listed part quanti-
ties are what is needed for assembly. There may be extras
of some parts.
HARDWARE BAG A –STEPS 1-3
4 –Fold bars
4 –3/16" x 1-1/4" carriage bolts
4 –3/16" lock nuts
8 –3/16" washers
2 –1/4" washers
2 –5/16" lock nuts
2 –Black knobs w/ 1" threaded shaft
2 –Plastic bearings
HARDWARE BAG B –STEPS 4-8
6 –1/4" x 2" machine screws
6 –1/4" barrel nuts
1 – Ratchet advance lever
2 – 3/8" USS washers
4–#8 x 1-1/2" screws
Fold bar
Knob w/ 1" shaft Plastic bearing
1-1/4" carriage bolt
Lock nut
2" machine screw
Barrel nut
1-1/2" machine screw
2-1/2" carriage bolt
Slim lock nut
BEFORE YOU BEGIN
■Please read through the directions before beginning to
assemble your loom.
■Unpack the loom parts carefully. Do not throw away
the carton or any of the packing material until you have
checked to see that all of the parts and hardware have been
received
■All hardware is sized in inches. Illustrations of the vari-
ous hardware and an inch scale are provided to aid you in
determining the correct piece of hardware to use.
■Before starting the assembly, read the instructions com-
pletely and familiarize yourself with the drawings and parts.
■Follow the exact order of assembly. Take care and work
slowly. If you have someone to help you the assembly will
be easier.
■The wood parts have a removable label on them to iden-
tify each part. We recommend that you leave the labels in
place until the loom is fully assembled.
■When you nish assembling the Wolf loom, go back over
all of the screws and make sure they are tight. It is a good
idea to re-tighten the screws every few months. Remember
not to tighten those screws and bolts which are supposed
to allow their parts to pivot freely.
■All wooden parts of the loom have been nely sanded
and nished with a hand-rubbed Danish oil. From time to
time you may wish to apply more nish to the loom. Use a
Danish oil (tung oil and polyurethane mixture) and hand
rub the wood with a soft, lint-free cloth. Be sure to follow all
the manufacturer’s instructions.
Lock nut from top
Wing nut
Ratchet advance lever assembly
1-1/2" screw
3/4" screw
- 2 -
HARDWARE BAG C - STEPS 9-10
2 –1/4" x 2" machine screws
4 – 1/4" barrel nuts
2 –#8 x 1-1/2" machine screws
2 –1/4" x 2-1/2" carriage bolts
4 –1/4" washers
2 –1/4" wing nuts
2 –5/16" slim lock nuts
HARDWARE BAG D - STEPS 11-12
2 –Jack pivot rods
2 –1/4" washers
2 –1/4" lock nuts
4-shaft: 2 – 4-1/2" carriage bolts
14 – 3/8" SAE washers
8-shaft: 2 – 7" carriage bolts
22 – 3/8" SAE washers
HARDWARE BAG E - STEPS 14-15
2 –1/4" barrel nuts
2 –#8 x 1-1/2" screws
4-shaft: 4 – hex nuts
4 – O-rings
8-shaft: 8 – hex nuts
8 – O-rings
HARDWARE BAG G - STEP 17-23
2 –3/8" USS washers
1 –Brake barrel nut (long)
1 – 1/4" x 1" machine screw
3 –1/4" washers
1 –Brake bar and cable
1 –5/16" slim lock nut
1 –Brake S-hook
1 –Plastic brake peg
1 –Texsolv brake cord
1 –Brake eye bolt
1 –Brake spring with insert
1 –3/16" washer
1 – Warp beam crank handle
1 – 3/8" cap nut
1 – 3/8" washer
Jack pivot rod
3/16
"
3/8
" SAE
1/4
"
3/8
" USS
1/4” fender
Note: Washer sizes are measured by the diameter of the hole. 3/8"USS washers
have a larger outside diameter than 3/8"SAE washers.
O-ring
½
¼
¾
⅛
0
1
2
3
4
1½
1¾
2¼
2½
5
6
7
8
9
⅜
Brake
spring Brake cord
Brake
eyebolt
Brake
S-hook
Brake peg
Brake
barrel nut
Brake bar and cable
Cap nut
Warp beam crank handle
Hex nut
- 3 -
Tie-up cords
Apron cords
HARDWARE BAG H - STEP 24-25
2 –1/4" barrel nuts
2 –Fender washers
2 –Black knobs with 2-1/4" threaded shaft
1 –Beater pin and chain
1 –Beater pin holder
1 –#6 x 5/8" screw
HARDWARE BAG I - STEP 26-27
10 – Texsolv apron cords
4-shaft: 24 tie-up cords
8-shaft: 80 tie-up cords
Black knob w/
2-1/4" shaft
Beater pin
and chain
Beater pin
holder
5/8"
screw
- 4 -
ASSEMBLY INSTRUCTIONS
1. Attach the fold bars to the legs.
Parts: two pairs of legs, 4 –fold bars, 4 –3/16" x 1-1/4"
carriage bolts, 8 –3/16" washers, 8 –3/16" lock nuts.
2. On the outside legs, the fold bar is installed on the side
of the leg that faces the inside of the loom, in the upper
hole. On the inside legs, the bar is installed on the side of
the leg that faces the outside of the loom. Make sure to
orient the fold bars as shown in gure 1.
Insert the carriage bolt into the square hole on the fold bar.
The square part of the carriage bolt just under the head
of the bolt ts into the square hole in the fold bar. Place a
washer on the bolt, insert the bolt into the leg, place anoth-
er washer on the bolt, and secure with a lock nut. Repeat
this process for all legs.
FIGURE 1 - ATTACH FOLD BARS TO THE INSIDE AND OUTSIDE RIGHT LEGS
square hole in fold bar
FIGURE 2 - HARDWARE TO ATTACH THE FOLD BARS
FIGURE 3 - ATTACH CASTLE SIDES TO LEGS
1-1/4" carriage bolt
use the upper hole
on the inside legs
3/16"
washer
3/16" lock nut
fold bars
outside leg - rightinside leg - right
outside of loominside of loom
1-1/4"
carriage
bolt
fold bar
3/16"
washer
3/16"
washer
3/16"
lock nut
leg
3. Attach the castle sides to the legs.
Parts: the two castle sides, 2 –1/4" washers and 2 –5/16"
lock nuts.
Place the legs so that the bolt holding the legs together is
extending upwards. Put the bolt through the hole in the
castle side, place a washer on the bolt, and secure with a
5/16" lock nut.
insert bolt in legs
through hole in
castle sides
right legs
left legs
left castle side right castle side
- 5 -
4. Attach the fold bars to the castle.
Parts: 2 – plastic bearings, 2 – black knobs with 1" thread-
ed shaft.
Flip the legs/castle side assemblies so they are lying with
the slot in the castle side facing up.
Tip the castle side so that the metal nut inside the slot is
in the middle of the slot in the castle side. Put the plastic
bearing in the slot over the screw hole in the metal nut.
Place the ends of the fold bars over the plastic slide, rst
the front bar, then the rear bar. Insert a fold knob through
the bars and plastic slide, and screw it into the metal nut.
Slide the knob to the bottom of the slot, opening the legs
as far as they will go, and tighten the knob. Repeat for the
other side.
The fold bars must be in the order shown in gure 4.
FIGURE 4 - ATTACH THE FOLD BARS TO THE CASTLE SIDES
right castle side
front of loom
front fold bar rear fold bar
fold knob
plastic bearing
metal nut
top of loom
brake pedal
treadle support
FIGURE 5 - ATTACH THE TREADLE ASSEMBLY
metal nut
barrel nut
barrel nut
rear leg brace
2" machine screw
2" machine screw
FIGURE 6 - INSTALL THE REAR LEG BRACE
Attach the treadle assembly to the legs.
Parts: treadle assembly, 2 – 1/4" x 2" machine screws,
2 – 1/4" barrel nuts.
Remove any tape from the ends of the treadle bar. Orient
the treadle assembly with the brake pedal at the right side
of the loom. Line up the pins at the end of the treadle sup-
port with the small holes, and the treadle bar with the 3/8"
hole on the inside of the inside legs.
Insert a 2" machine screw into each leg from the outside.
From underneath the treadle support, place a barrel nut
into the hole on each end of the treadle support. Tighten
the screws rmly into the barrel nuts.
5. Install the rear leg brace.
Parts: Rear leg brace, 2 –1/4" x 2" machine screws,
2 –barrel nuts.
Insert a barrel nut into the holes at the ends of the rear leg
brace and secure with 2" machine screws inserted through
the outside legs.
treadle support
treadle bar
treadle support pin
2" machine screw
barrel nut inside
treadle support
- 6 -
6. Install the cloth beam and ratchet advance lever.
Parts: cloth beam, ratchet advance lever, 2 –3/8" USS
washers.
Place the ratchet advance lever on the axle of the cloth
beam, next to the ratchet gear. Place a washer on each end
of the cloth beam. Insert the cloth beam in the holes in the
cloth beam supports.
cloth beam support
cloth beam
cloth beam support
ratchet advance
lever
FIGURE 7 - INSTALL THE CLOTH BEAM AND RATCHET ADVANCE LEVER
ratchet advance
lever
ratchet gear
3/8" washer
cloth beam support
7. Attach the front castle cross brace.
Parts: front castle cross brace, 4 – #8 x 1-1/2" screws.
Attach the front castle cross brace to the front edge of the
castle sides, using a screw at each corner of the brace. The
square holes should be at the top of the brace, and the logo
should face front and be right side up.
front castle
cross brace
logo
FIGURE 8 - INSTALL FRONT CASTLE CROSS BRACE
front beam
front beam
extension
FIGURE 9 - INSTALL FRONT BEAM WITH EXTENSION
8. Attach the front beam.
Parts: front beam with attached extension, 2 – 1/4" x 2"
machine screws, 2 – 1/4" barrel nuts.
The front beam should be oriented between the tops of the
outside legs, with the extension to the front and downward.
Hold a barrel nut in the hole at one end of the front beam.
From the outside of the leg, insert a screw through the leg
and into the barrel nut in the front beam.
- 7 -
1/4" x 2-1/2" carriage bolt
wing nut
washer
1/4” x 2” machine screw
#8 x 1-1/2” machine screw
barrel nut
beater top
left beater side
beater race
reed
slot for carriage bolt
FIGURE 10 - ASSEMBLE THE BEATER
FIGURE 11 - INSTALL THE BEATER ASSEMBLY
pre-installed
bolt and lock
nut
5/16"slim
lock nut
metal part of
beater side
9. Assemble the beater.
Parts: Beater sides, beater top, beater race, 2 – 1/4" x
2" machine screws, 4 – 1/4" barrel nuts, 2 – #8 x 1-1/2"
machine screws, 2 – 1/4 x 2-1/2" carriage bolts, 2 – 1/4"
washers, 2 – 1/4" wing nuts.
Attach the beater side to the beater race. Put a #8 x 1-1/2"
screw through the front hole of the beater side. Insert a
barrel nut into the front hole on the bottom of the beater
race and secure with the screw. Repeat for the back hole,
using a 1/4" x 2" machine screw and a barrel nut.
Attach the beater top to the sides. On each end of the beat-
er top, put a 1/4" x 2-1/2" carriage bolt through the beater
top from the back. If you wish, you can put the reed in the
beater at this point. Set the beater top down on the sides,
turning the carriage bolts to t the square part of the bolts
into the slots on the beater sides. Secure with washers and
wing nuts.
10. Install the beater assembly.
Parts: Beater assembly, 2 – 5/16" slim lock nuts.
With the beater race facing the front of the loom, place the
metal ends of the beater sides on the pre-installed bolts on
the inside legs. Secure the beater with a slim lock nut on
each bolt. Tighten the lock nuts all the way, then loosen
1/2 to a full turn to allow the beater to move freely.
- 8 -
11. Install the jacks and lamms.
Parts: 2 - jack pivot rods.
For 4-shaft looms: 14 – 3/8" SAE washers, 2 – #1 jack as-
semblies, 2 – #3 jack assemblies.
For 8-shaft looms: 22 – 3/8" SAE washers, 2 – #1 jack
assemblies, 2 – #2 jack assemblies, 2 – #3 jack assemblies,
2 – #4 jack assemblies.
From the rear of the loom, insert the two aluminum jack
pivot rods into the larger holes of the front castle cross
brace. Place two washers on each of the rods. (Figure 11-A)
4-Shaft Looms: Place a #1 jack assembly on the pivot
rods. Place a 3/8" washer on each rod, followed by the
second #1 jack assembly. Continue with another washer
on each rod, a #3 jack assembly, another washer, and the
second #3 jack assembly. Finish by placing two more 3/8"
washers on each rod. (Figure 11-B & 11-C)
8-Shaft looms: Place a #1 jack assembly on the rods. Place
a 3/8" washer on each rod, followed by a second #1 jack
assembly. Continue in the following order: a washer on
each rod, a #2 jack assembly, a washer, the second #2 jack
assembly, and a washer. Continue with a #3 jack assembly,
washers, the second #3 jack assembly, washers, a #4 jack
assembly, washers, and the second #4 jack assembly. Fin-
ish by placing two 3/8" washers on each rod. (Figure 11-B
& 11-C)
FIGURE 12 - INSTALL THE JACK ASSEMBLIES
jack pivot rods
back side of front
castle cross brace
two washers
on each rod
#1 jack assembly
one washer on
each rod
#1 jack assembly
#3 jack assembly
two washers
on each rod
A
FIGURE 13 - CARRIAGE BOLTS & REAR CASTLE CROSS BRACE
rear castle
cross brace
carriage bolts
B
C
12. Install the carriage bolts.
Parts: 2 – 1/4" x 4-1/2" carriage bolts for 4-shaft or 2 – 1/4"
x 7" carriage bolts for 8-shaft; 2 – 1/4" lock nuts.
Push the jacks down in the center and insert the carriage
bolts (4-1/2" for 4-shaft, 7" for 8-shaft) through holes in
the front castle cross brace and on through the holes in
the rear castle cross braces. Align the square part of the
carriage bolts in the square holes and tap them rmly into
the holes. Put a washer on each bolt and secure with a 1/4"
lock nut. Do not tighten the lock nut all the way. The wash-
er should remain loose.
- 9 -
13. Install heddles on the shafts.
Parts:
For 4-shaft looms: 4 shafts, 8 heddle bars, 400 heddles.
For 8-shaft looms: 8 shafts, 16 heddle bars, 800 heddles.
Note: The heddle bar hooks in each shaft are slightly
o-center. The hooks should all be lined up when the shafts
are installed in the loom.
Lay a shaft on a at surface. Push up on the slide lock on
the heddle bar hook and pull the heddle bar out of the
hook. Release the slide lock. Flex the heddle bars enough
to remove one end from the slot in the side of the shaft
frame. Remove the bars from the frame.
Lay the heddle bars next to the heddles. Carefully slide a
group of heddles onto the heddle bars. Keep the heddles
loosely tied until the heddle bars are installed in the shaft
frame. Be sure to keep the heddles oriented in the same
direction for easier threading.
Replace the heddle bars in the shaft frame. Insert one end
of each heddle bar in the slot in the frame. Flex the heddle
bar and insert the other end into its slot. Divide the heddles
approximately in half and push them to either end of the
heddle bar. Push up on the slide lock and place the heddle
bar back on the hooks. Put the shaft back in the loom, and
secure the jack pin with the hex nut.
Repeat for the other shafts.
Note: This process is covered in the video Assembling the
Baby Wolf Loom. You can nd the video at youtube.com/
user/schachtspindle.
FIGURE 17 - HEDDLES INSTALLED ON SHAFT
FIGURE 16 - SLIDE HEDDLES ONTO THE HEDDLE BAR
heddle bar
FIGURE 18 - SECURE THE JACK PINS
heddle bar hook
hex nut with O-ring
on top
heddle bar
shaft frame
jack pin (inside frame)
FIGURE 14 - PUSH UP ON THE SLIDE LOCK
slide lock
heddle bar
shaft frame
heddle bar hook
FIGURE 15 - FLEX THE HEDDLE BAR AND PULL OUT
heddle bar
shaft frame
14. Insert the shafts into the castle.
Parts:
For 4-shaft looms: 4 small hex nuts, 4 small O-rings.
For 8-shaft looms: 8 small hex nuts, 8 small O-rings.
Slide a shaft frame into the front channel in the castle sides.
Insert the jack pin into the hole in the center of the bottom
of the shaft frame. Secure the jack pin with a hex nut, then
push a small O-ring on top of each hex nut. As you insert
the rest of the shafts, keep the shafts oriented so that the
heddle bar hooks are lined up.
Note: This process is covered in the video Assembling the
Baby Wolf Loom. You can nd the video at youtube.com/
user/schachtspindle.
- 10 -
15. Install the upper castle cross braces.
Parts: 2 – upper castle cross braces, tray bottom, 8 – #8 x
1-1/2" screws.
Orient a brace with the thicker part of the brace at the bot-
tom and the ledge toward the castle side. Attach an upper
castle cross brace to the rear of the castle with two 1-1/2"
screws at each end of the brace. Repeat for the front. Lay
the tray bottom on the ledges in between the cross braces.
FIGURE 19 - INSTALL UPPER CASTLE CROSS BRACES
FIGURE 20 - INSTALL WARP BEAM
threaded pin
through right
inside leg
short pin into hole on
left inside leg
right front leg
brake barrel nut
1" screw
FIGURE 21 - INSTALL BRAKE BARREL NUT
16. Install the warp beam.
Parts: Warp beam, 2 – 3/8" USS washers.
Take the warp beam and place a 3/8" USS washer on each
end. Slip the threaded rod through the hole in the right
inside leg as far as it will go. Fit the pin in the other end
into the stopped hole (does not go all the way through) in
the left inside leg. You will have to gently spread the right
and left legs apart to accomplish this.
17. Install the brake barrel nut.
Parts: 1 – 1/4" x 1" machine screw, 1 – long brake barrel
nut.
From the outside of the right inside leg, push the screw
through the leg, and tighten into the brake barrel nut.
thicker part of brace
upper castle cross brace
1-1/2" screws
1-1/2" screws
castle
side
ledge
BRACE CROSS SECTION
- 11 -
18. Install the brake bar and brake cable.
Parts: 2 – 1/4" washers, 1 – slim 5/16" lock nut.
Remove any packing material attached to the screw pre-in-
stalled on the right inside leg.
Put the brake bar and a 1/4" washer on the screw. Take
the loose end of the brake cable attached to the brake bar
and wrap it around the brake drum. Start at the side of
the brake drum next to the loom leg and wrap going away
from the leg to the center of the loom, making sure not to
overlap the cable. Place the loop end of the cable over the
screw. Put on another 1/4" washer and a slim 5/16” lock
nut. Be sure that the brake bar can pivot freely.
pre-installed screw with
packing material on
right inside leg
brake bar on
pre-installed screw
brake drum
FIGURE 22 - INSTALL BRAKE BAR AND BRAKE CABLE
FIGURE 23 - INSTALL BRAKE CORD
FIGURE 24 - INSTALL BRAKE EYEBOLT AND BRAKE SPRING
19. Install the brake cord.
Parts: 1 – brake peg, 1 – S-hook, Texsolv brake cord.
Attach the S-hook to the hole on the rear of the brake bar.
Loop the Texsolv brake cord through the hook on the
brake cable bar. Slip the other end of the cord through the
hole at the end of the brake pedal. Secure the brake cord
by inserting the plastic brake peg into the 5th or 6th loop
from the end of the brake cord.
20. Install the brake eyebolt and brake spring.
Parts: 1 – eyebolt, 1 – brake spring, 1 – 3/16" washer
21. Attach the brake spring to the brake bar. Insert the eye-
bolt through a 3/16" washer, through the hole in the long
barrel nut, and screw it into the spring.
Tighten the eyebolt until you can’t turn the warp beam
away from you when you twist the beam with both hands.
When you hold the brake release pedal down, the warp
beam should turn freely in either direction.
By tightening or loosening the eye bolt, you can increase or
decrease the tension on the friction brake. There should be
small gaps between the coils of the brake spring once the
proper tension is reached.
- 12 -
22. Install warp beam crank handle.
Parts: 1 – warp beam crank handle, 1 – 3/8" washer,
1 – 3/8" cap nut.
Place the 3/8" washer and then the metal crank handle
on the threaded shaft extending through the leg from the
brake end of the warp beam. The wood crank handle faces
away from the loom. Secure with the 3/8" cap nut. Tighten
the nut by placing the handle over it and turning clockwise.
To engage the crank for turning the warp beam, pull the
hexagonal hole in the crank onto the cap nut. While weav-
ing, the crank should be pushed off the cap nut.
left inside leg
back beam
fender washer
black knob
barrel nut
FIGURE 26 - INSTALL REMOVABLE BACK BEAM
beater pin
beater pin chain
beater pin
holder #6 x 5/8"
screw
FIGURE 27 - INSTALL BEATER PIN HOLDER
beater pin and
holder
24. Install beater pin.
Parts: Beater pin with chain, beater pin holder, 1 – #6 x
5/8" screw.
Put the screw through the hole in the end of the beater pin
chain and the hole in the beater pin holder. Fasten it to the
pilot hole drilled in the right outside leg.
23. Install removable back beam.
Parts: Back beam, 2 – 1/4" black knobs, 2 – fender wash-
ers, 2 – 1/4" barrel nuts.
Slide the back beam into the slots in the tops of the inside
legs. Put a fender washer on a knob, and insert the knob
through the leg, into the back beam, and tighten it into a
barrel nut in the back beam.
FIGURE 25 - INSTALL WARP BEAM CRANK HANDLE
cap nut
warp beam
crank handle
3/8" washer
threaded
shaft
- 13 -
25. Install tie-ups on lamms.
Parts:
For 4-shaft looms: 24 tie-ups
For 8-shaft looms: 80 tie-ups
Push the loop end of a tie-up through each hole in the
lamms. Put the button end of the tie-up through the loop
and pull tight. To attach a shaft to a treadle, slide the button
end of the tie-up into the slot in the treadle. Make sure the
tie-up hangs straight down to the treadle.
Note: This process is covered in the video Assembling the
Baby Wolf Loom. You can nd the video at youtube.com/
user/schachtspindle.
lamm
tie-up
end of treadle
(rear)
button
26. Install apron bars.
Parts: 2 – apron bars, 10 – Texsolv apron cords
Insert one end of a cord through a hole in the cloth beam
and pull the cord through. Then insert the other end
through the second hole in the end of the cord that you just
put through the beam. Pull rmly on the cord to tighten
(A). Repeat across the cloth beam and the warp beam.
To attach the apron bar to the apron cords, take a pinch
of the cord about 4" from the end (B). Insert the pinched
cord through the second hole in the cord. Pull on the
pinched cord until a new loop forms that is large enough
for the apron bar to slip through (C). Slide the apron bar
through the loop (D) and pull tight. Repeat until all cords
are attached to the apron bar. Attach the other apron bar to
its beam in the same way.
Note: This process is covered in the video Assembling the
Baby Wolf Loom. You can nd the video at youtube.com/
user/schachtspindle.
FIGURE 28 - INSTALL TIE-UPS ON LAMMS
FIGURE 29 - INSTALL APRON BARS
A B C D E
FOLDING THE LOOM
■To prevent treadles from dragging on the oor when the
loom is folded, attach every treadle to at least one tie-up
cord. Loosen the two black fold knobs one full turn and pull
them up to start folding the loom.
■With one hand on the rear beam and one hand on the
front beam, pull the loom together as far as it will go.
■Tighten the knobs. Push the slide lock bars in towards
the front of the loom.
UNFOLDING THE LOOM
■Slightly loosen the two black fold knobs on both sides of
the loom. Generally, a single turn will do.
Note: Loosening the knobs all the way or removing them can
cause the loom to collapse which could result in injury.
■Stand at the side of the loom. Hold the front and rear
beams together slightly, and pull the slide lock bars out
toward the back of the loom.
■Continue holding onto the front and rear beams and allow
the loom to unfold all the way. If there is a warp on the loom,
step on the brake release pedal while unfolding the loom to
loosen the warp.
■When the loom is all the way down in the open position,
push the fold knobs to the bottom of the slots and tighten
them.
slide lock
bar

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