Schaffert SMART Series User manual

Induction Heaters
SMART Series - Bench-top devices
User manual

2Schaeer Technologies
Read the manual and safety instructions before
operating the device
Check all parts for possible damage during transportation.
In case of damage, please contact the carrier immediately.
Because our products are continuously subject to
improvements, we reserve the right to make changes.
Vor Inbetriebnahme die Betriebsanleitung und die
Sicherheitsvorschriften aufmerksam lesen
Alle Teile auf möglichen Transportschaden kontrollieren.
Eventuelle Schäden umgehend der Spedition melden. Da
unsere Produkte ständig verbessert werden, behalten wir uns
Änderungen vor.
Antes de la primera puesta en marcha, lea atentamente el
manual de uso y las instrucciones de seguridad
Revise todos los elementos para detectar posibles daños
sufridos durante el transporte. En caso de observar algún
daño, avise inmediatamente a la empresa de transporte.
Debido a que nuestros productos están continuamente sujetos
a mejoras, nos reservamos el derecho de realizar cambios.
Lisez le mode d’emploi et les consignes de sécurité avant la
mise en service
Vérifiez pour l’ensemble des pièces que celles-ci n’ont pas été
endommagées pendant le transport. En cas de dommages,
avertissez immédiatement le transporteur. Nos produits
étant constamment améliorés, nous nous réservons le droit
d’apporter des modifications.
Lees voor ingebruikname eerst de gebruiksaanwijzing
en de veiligheidsvoorschriften
Controleer alle onderdelen op mogelijke transportschade.
Waarschuw bij schade onmiddellijk het transportbedrijf. Omdat
onze producten voortdurend worden verbeterd, behouden wij
ons het recht voor om wijzigingen aan te brengen.
Address Schaeer Technologies AG & Co. KG
Georg-Schäfer-Straße 30
97421 Schweinfurt, Germany
Tel [phone]
Web www.schaeer.com/services
Mail support.is@schaeer.com
ISO ISO 9001: 2015
Contact
Warning!

Schaeer Technologies 3
The induction heating devices HEATER50-SMART, HEATER100-
SMART, HEATER150-SMART and HEATER200-SMART give rapid,
clean operation. Their high eciency level allows energy-
ecient heating and shorter mounting times. This reduces
the operating costs. The uniform, controlled heating allows
consistently good quality of mounting.
Operation is simple and user-friendly, the touch-sensitive
screen is oil-resistant, dustproof and waterproof.
When heating by induction is used, there is no need at
all to use oil – this gives particularly good environmental
compatibility. The scope of application is very extensive.
It is possible to heat the loose inner rings of cylindrical or
needle roller bearings as well as sealed and greased bearings.
Compared with previous models, further improvements have
been made in performance capacity and safety and the part to
be heated need no longer be of a minimum mass.
In order to ensure durability in demanding industrial
operation, the devices are extremely robust and reliable.
Foreword

4Schaeer Technologies
Contents
1. About the user manual..................................................................................................................6
1.1 Current version .......................................................................................................................... 6
1.2 Availability................................................................................................................................. 6
1.3 Legal guidelines ........................................................................................................................ 6
1.4 Original user manual ................................................................................................................. 6
2. Safety, warnings and potential hazards ........................................................................................7
2.1 Explanation of the pictograms................................................................................................... 7
2.2 Description of potential hazards ............................................................................................... 8
2.3 Safety measures to be taken .................................................................................................. 10
2.4 Safety provisions .................................................................................................................... 11
3. Introduction ................................................................................................................................12
3.1 Application .............................................................................................................................. 12
3.2 Operating conditions .............................................................................................................. 12
3.3 Principle of operation .............................................................................................................. 12
4. Installation..................................................................................................................................13
5. Explanation of display, buttons and connections ......................................................................15
5.1 Explanation of touchscreen operating elements ..................................................................... 16
6. System settings ..........................................................................................................................18
6.1 General.................................................................................................................................... 18
6.2 Explanation of system settings – screen 1 .............................................................................. 19
6.3 Explanation of system settings – screen 2 .............................................................................. 19
6.4 Explanation of system settings – screen 3 .............................................................................. 20
6.5 Explanation of system settings – screen 4 .............................................................................. 21
6.6 Explanation of system settings – screens 5 and 6 ................................................................... 21
7. The magnetic temperature sensor .............................................................................................23
8. Method of investigation ..............................................................................................................24
8.1 Heating a hanging workpiece .................................................................................................. 26
8.2 Heating a horizontal workpiece .............................................................................................. 27
8.3 Maximum weights for swivel arm models................................................................................ 27
9. Operation ....................................................................................................................................28
9.1 Selecting heating modes......................................................................................................... 29
9.2 Heating in temperature mode ................................................................................................. 32
9.3 Heating in time mode .............................................................................................................. 34
9.4 Heating in temperature or time mode...................................................................................... 35
9.5 Heating in temperature & speed mode ................................................................................... 37
9.6 Workpiece installation ............................................................................................................. 39
9.7 Error messages ........................................................................................................................ 39
English

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10. Log functionality .......................................................................................................................41
10.1 Logging ................................................................................................................................. 41
10.2 Access to the log files ............................................................................................................ 44
10.3 Alarms ................................................................................................................................... 44
10.4 Last crash .............................................................................................................................. 45
10.5 Heating logs .......................................................................................................................... 46
11. Other functionalities .................................................................................................................48
11.1 Demagnetisation ................................................................................................................... 48
11.2 Hold functionality .................................................................................................................. 48
11.3 ΔT functionality ..................................................................................................................... 51
11.4 Target functionality ................................................................................................................ 53
12. Cleaning, maintenance and troubleshooting ............................................................................54
13. Technical specifications ............................................................................................................56
14. Waste disposal..........................................................................................................................58
15. Disclaimer .................................................................................................................................58
16. Certificate of conformity ............................................................................................................59

6Schaeer Technologies
The original user manual is taken to be a user manual in the
English language. A user manual in another language is to be
taken as a translation of the original user manual.
1. About the user manual
1.1 Current version
1.2 Availability
1.3 Legal guidelines
This user manual is supplied with each device and can also be
ordered retrospectively.
An induction heating unit is controlled by means of an operator
unit with a touch-sensitive screen. The operator software can
be developed further and an update is possible free of charge.
Changes to the software can lead to adjustments in the user
manual. A current version and translations of this user manual,
can be found at “www.schaeer.de/publications-heater” using
the search term ‘HEATER-SMART’.
The information in this manual corresponded to the most
recent status at the close of editing. The illustrations and
descriptions cannot be used as grounds for any claims relating
to devices that have already been delivered. Schaeer
Technologies AG & Co. KG accepts no liability for any damage
or malfunctions if the device or accessories have been
modified or used in an incorrect manner.
1.4 Original user manual

Schaeer Technologies 7
Forbidden for persons with heart pacemaker
or other sensitive implants.
Wearing of metal parts, watches and
jewellery forbidden.
Forbidden for persons with metal implants.
Forbidden for magnetically sensitive
data media.
Read the user manual!
Wear heat-resistant gloves!
Wear safety shoes!
Warning of danger.
Electric shock hazard.
Warning of magnetic fields.
Warning of hot surface.
Warning of heavy object.
2. Safety, warnings and potential hazards
2.1 Explanation of the
pictograms

8Schaeer Technologies
Warning! Voltage
Be aware that you are working with an
electrical appliance. On the mains side as
well as internally, voltages occur that can lead
to serious injury and death if used inexpertly
or improperly.
■Connect the unit to the power according to
the information on the rating plate.
■Before each use, check the power supply
cable for damage.
■Safe disconnection from the power supply
must be ensured at all times before
starting maintenance and repair work. This
can be achieved by removing the power
plug from the socket.
Warning! Electromagnetic field
Be aware that you are working with an
appliance that generates electromagnetic
fields. Keep a distance of 1 metre from the
unit when switching on.
These fields can be harmful for persons with
active medical aids such as heart pacemakers.
These fields can be harmful for persons
with passive medical aids such as joint
prostheses. The wearing of jewellery can also
result in injuries due to burns.
It is forbidden for persons with active medical
aids to be in the immediate vicinity of the
unit when it is in operation. The generated
electromagnetic field may influence the
proper function of such medical aids.
It is forbidden to wear jewellery when working
with the generator and inductors. There is
a risk of the jewellery being heated by the
electromagnetic field and resulting in injuries
due to burns.
For this reason, persons with passive
implants are recommended not to enter the
immediate vicinity of the induction heater
when it is in operation.
2.2 Description of
potential hazards

Schaeer Technologies 9
Furthermore, it cannot be ruled out that the
electromagnetic fields could cause damage to
electronic and magnetic data media. Keep such
equipment away from the induction heater.
Caution! Tripping hazard
Limit the risk of injury due to tripping as
far as possible.
■Keep your place of work tidy. Remove any
loose and superfluous objects from the
immediate vicinity of the unit.
■Position any (power supply) cables as
low as possible to minimise the risk
of tripping.
Caution! Risk of burns
The workpiece becomes warm to very hot
during heating.
Parts of the unit may also become hot due
to contact with the workpiece or the heat
radiated by the workpiece.
Therefore always wear heat-resistant gloves
when handling workpieces in order to avoid
injury due to burns.
Caution! Risk of injury during lifting
A number of units in the Schaeer heater
range weigh more than 23 kg and may
therefore not be lifted by one person alone.
(see technical specs)
If a unit weighs more than 23 kg, lift it with
two persons or use suitable
lifting equipment.
Wear safety shoes to prevent injury from
unintentionally falling workpieces and/or
machine parts.

10 Schaeer Technologies
■The user must carefully read this manual and be familiar
with the safety standards in the work practice.
■Follow the instructions in the manual at all times.
■Check the connection voltage against the rating plate on
the unit. If the power cord does not have one, make sure it
is fitted with the proper plug. This must be fitted by a
qualified electrician.
■Never use or store an induction heater in a
damp environment.
■Only use Schaeer induction heaters indoors.
■If using a mobile version; always lock the castors when
not moving the device.
■If the heater is equipped with extendable horizontal supports,
always secure them with the appropriate locking pin. both in
the fully retracted and in the fully extended position.
■Use suitable lifting equipment according to the weight of
the ledge or component.
■Never use a metal strap to support workpieces or suspend
them in the magnetic field. High currents could start
running through the strap, causing it to heat up.
■Do not hold metal objects near and poles.
■Whilst heating, observe a minimum distance of 1 metre
from the heater.
■Never remove the induction ledge during heating.
■Do not modify the heater. Never use home-made ledges.
■Always check that the induction ledge is positioned
correctly against the poles, so excessive vibration cannot
cause personal injury or damage to the device.
■Do not switch on the heater until the core is closed
with a ledge.
Hazard area
The hazard area of the heating device can represent a danger
of death.
DANGER!
Danger of heart stoppage in persons fitted with
a pacemaker due to the strong electromagnetic
field. Ensure that persons fitted with a
pacemaker remain outside the hazard area of
the heating device. Erect barriers and attach
clearly visible warning signs, Figure 1.
2.3 Safety measures
to be taken