Schaudt Electroblock EBL 220-4 A User manual

Issued: 21.06.2010
ESchaudt GmbH, Elektrotechnik und Apparatebau, Planckstraße 8, 88677 Markdorf, Germany, Tel. +49 7544 9577-0, Fax +49 7544 9577-29, www.schaudt--gmbh.de
811.592 BA / EN
Instruction manual
Electroblock EBL 220-4 A
EBL 220-4 with OVP
Table of contents
1 Safety Information 2......................................
1.1 Meaning of safety symbols 2...............................
1.2 General safety information 2...............................
2 Introduction 3............................................
3 Operation 3..............................................
3.1 Starting the system 3.....................................
3.2 Changing the battery 4....................................
3.3 Operating faults 5........................................
3.4 Shutting down the system 7................................
3.5 Closing down the system 7................................
4 Application and function 9.................................
4.1 Battery functions 10........................................
4.2 Additional functions 11.....................................
5 Maintenance 12...........................................
Appendix 13..............................................

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
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1 Safety Information
1.1 Meaning of safety symbols
Y
DANGER!
Failure to heed this warning may result in death or serious injury.
Y
WARNING!
Failure to heed this warning may result in personal injuries.
Y
ATTENTION!
Failure to heed this warning may result in damage to the device or connec-
ted consumers.
1.2 General safety information
The device is state-of-the-art and complies with approved safety regulations.
Nonetheless, personal injuries or damage to the device may occur if the sa-
fety instructions contained herein are not followed.
Ensure that the device is in perfect working order before use.
Any technical faults which may have an adverse effect on personal safety or
device safety must be rectified immediately by qualified personnel.
Y
DANGER!
230 V mains voltage carrying parts.
Danger of death due to electric shock or fire:
F
Do not carry out maintenance or repair work on the device.
F
If cables or the device housing are damaged, no longer use the
device and isolate from the power supply.
F
Ensure that no liquids enter the device.
Y
WARNING!
Hot components!
Burns:
F
Only replace blown fuses when the device is completely de-energised.
F
Only replace blown fuses once the cause of the fault has been identi-
fied and rectified.
F
Never bypass or repair fuses.
F
Only use original fuses rated as specified on the device.
F
Device parts can become hot during operation. Do not touch.
F
Never store heat sensitive objects close to the device (e.g. tempera-
ture sensitive clothes if the device has been installed in a wardrobe).

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
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2 Introduction
Y
This device is exclusively designed for installation into a vehicle.
This instruction manual contains important information for the safe operation
of equipment supplied by Schaudt. It is imperative that you read and follow
this safety information.
The instruction manual should always be kept in the vehicle. All safety infor-
mation must be passed on to other users.
Y
This device is not intended to be used by persons (including children)
with limited physical, sensory or mental aptitude or lack of experience
and/or knowledge unless they are supervised by a person responsible for
their safety or have received instruction from this person as to how the
device is used.
Children are to be supervised so as to ensure they do not play with the
device.
3 Operation
The Electroblock is operated solely from the DT/LT ... control and switch
panel connected to it and via the ST ... control panel (if fitted).
The EBL 220-4 Electroblock does not require daily operation.
Initial setting is only needed after the type of battery (lead-acid or lead-gel)
has been changed or during commissioning or when upgrading with acces-
sories (see Chapter 3.2 and installation instructions for details).
3.1 Starting the system
Y
ATTENTION!
Electroblock can be set up incorrectly!
The connected devices will be damaged. Therefore prior to starting:
F
Make sure the living area battery is connected.
F
You must ensure that the battery selector switch (Fig. 3, Pos. 11) is
set to the correct position for the type of battery being used.
F
You must ensure that the AES fuse (Fig. 3, Pos. 6) is only inserted if
an AES refrigerator is connected to the system. Otherwise, the living
area battery may get totally discharged. Battery damage is possible.
F
You must ensure that the switch for the number of auxiliary chargers
(Fig. 3, Pos. 18) is set in the correct position.
³Deactivate battery isolation on the DT/LT ... control and switch panel (see
instruction manual for the associated control and switch panel).
³After deactivating the battery isolation or after changing batteries: Turn
on the 12 V main switch on the DT/LT ... control and switch panel briefly
to start up the consumers.
12 V main switch
(on DT/LT ... control and
switch panel)

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
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The 12 V main switch (see the instruction manual for the associated control
and switch panel) switches all consumers and the control and switch panel
on and off.
Exceptions:
F
Frost protection valve
F
Heater
F
Step
F
Gas alarm/waste water valve
F
Power circuit 4
F
Waste-water tank heating
F
Fold-away bed
F
Awning light
F
Awning
F
Aerial
F
AES/compressor refrigerator
F
Fridge controller
For more information, see the DT/LT ... control and switch panel instruction
manual.
Y
ATTENTION!
The self-resetting fuse can trip!
Overcurrent cut-out:
F
Only press the step switch briefly.
³Wait approx. 1 minute before pressing the step switch again so that the
fuse can reset itself.
Y
ATTENTION!
Battery buffer function missing!
The connected devices will be damaged:
F
Never run the solar charger without a battery being connected.
3.2 Changing the battery
Y
ATTENTION!
Wrong battery type or incorrectly connected battery!
Will damage the battery or the devices connected up to the Electroblock:
F
Batteries shall only be changed by qualified personnel.
F
Follow the instructions of the battery manufacturer.
F
The Electroblock is to be used solely for connecting the 12 V power
supply to 6-cell lead-gel or lead-acid batteries. Never use unapproved
types of battery (e.g. NiMH batteries).
Y
Only batteries of the same type and capacity should normally be used,
i.e. same as those installed by the manufacturer.
Y
You can change over from lead-acid to lead-gel batteries. You cannot
change over from lead-gel to lead-acid batteries! Your vehicle manufactu-
rer will provide you with information about this.
Step switch
Solar charger operation

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
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³Disconnect the battery from the Electroblock by activating the battery
isolation on the DT/LT ... control and switch panel on (see Chapter 3.5 as
well).
³Replace the battery.
³Check once more to ensure that you have fitted the correct type of
battery afterwards.
Y
DANGER!
Battery selector switch set incorrectly!
Danger of explosion caused by the build up of oxyhydrogen gas.
F
Set the battery selector switch to the correct position.
Y
ATTENTION!
Battery selector switch set incorrectly!
The battery will be damaged.
F
Set the battery selector switch to the correct position.
³Disconnect the Electroblock from the mains before resetting the battery
selector switch.
1
Fig. 1 Battery selector switch
³Move the battery selector switch (Fig. 1, Pos. 1) into the relevant position
using a thin object (e. g. ball-point pen):
F
Lead-gel battery: Set the battery selector switch to “Lead-gel” (Gel).
F
Lead-acid battery: Set the battery selector switch to “Lead-acid”
(Säure).
³Start the system as instructed in Chapter 3.1.
3.3 Operating faults
The majority of power supply system faults are caused by blown fuses.
The following functions are protected by a self-resetting fuse:
F
the “Step“ output
If a fault occurs here, the step must not be operated for approx. 1 min.
These fuses reset themselves automatically within this period.
Changing the battery
Starting up
the system
Flat vehicle fuses
Self-resetting fuses

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
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Issued: 21.06.2010 811.592 BA / EN
The following functions are protected by self-resetting fuses too:
F
Current measurement
F
Illumination control and switch panel
F
Main Switch
When faults expected in these functions, disconnect the electroblock com-
pletely from 12 V for approx. 1 min (best: disconnecting the battery poles).
Please contact our customer service address if you cannot eliminate the
fault using the following table.
If this is not possible, e.g. if you are abroad, you can have the Electroblock
repaired at a specialist workshop. In this case you must ensure that the
warranty is not invalidated by incorrect repairs being carried out and Schaudt
GmbH will not accept any liability for damage resulting from such repairs.
If a fault has been caused by a defective DT/LT ... control and switch panel it
is always possible to run emergency power via the emergency plug. This is
attached to the instruction manual.
Fault Possible causes Remedy
Livin
g
area batter
y
is not No mains volta
g
eSwitch the cut-out in the
L
i
v
i
n
g
a
r
e
a
b
a
t
t
e
r
y
i
s
n
o
t
charged during 230 V
N
o
m
a
i
n
s
v
o
l
t
a
g
e
S
w
i
t
c
h
t
h
e
c
u
t
o
u
t
i
n
t
h
e
vehicle back on; check the
g
g
operation (battery voltage
p
e
r
m
a
n
e
n
t
l
y
b
e
l
o
w
;
mains voltage
permanently below
13.3 V) Defective Electroblock Call customer service
Living area battery over-
loaded during 230 V
operation (battery voltage
permanently above
14.5 V)
Defective Electroblock Call customer service
Starter batter
y
is not No mains volta
g
eSwitch the cut-out in the
S
t
a
r
t
e
r
b
a
t
t
e
r
y
i
s
n
o
t
charged during 230 V
N
o
m
a
i
n
s
v
o
l
t
a
g
e
S
w
i
t
c
h
t
h
e
c
u
t
o
u
t
i
n
t
h
e
vehicle back on; check the
g
g
operation (battery voltage
p
e
r
m
a
n
e
n
t
l
y
b
e
l
o
w
;
mains voltage
permanently below
13.0 V) Defective Electroblock Call customer service
Living area battery is not
charged whilst driving
(
b
t
t
l
t
b
l
Defective alternator Have the alternator
checked
g
g
(battery voltage below
13.0 V)* No voltage at D+ input Have the fuse and wiring
checked
Defective Electroblock Call customer service
Living area battery is over-
loaded whilst driving (bat-
tery voltage permanently
above 14.3 V)
Defective alternator Have the alternator
checked
The fridge does not work
whilst driving*
No power supply to the
fridge
Have the fuse and wiring
checked
g
Defective Electroblock Call customer service
Defective fridge Have the fridge checked
Solar charger does not Solar charger not plugged Plug the solar charger in
S
o
l
a
r
c
h
a
r
g
e
r
d
o
e
s
n
o
t
work (power supply and
e
n
g
i
n
e
a
r
e
o
f
f
)
*
S
o
l
a
r
c
h
a
r
g
e
r
n
o
t
p
l
u
g
g
e
d
in
P
l
u
g
t
h
e
s
o
l
a
r
c
h
a
r
g
e
r
i
n
engine are off)
*
Defective fuse or wiring Have the fuse and wiring
D
e
f
e
c
t
i
v
e
f
u
s
e
o
r
w
i
r
i
n
g
H
a
v
e
t
h
e
f
u
s
e
a
n
d
w
i
r
i
n
g
checked
Defective solar charger Have the solar charger
checked
Emergency operation

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
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Fault RemedyPossible causes
12 V
p
ower su
p
p
l
y
in the 12
V
main switch
f
or livin
g
12 V main switch
f
or livin
g
1
2
V
p
o
w
e
r
s
u
p
p
l
y
i
n
t
h
e
living area does not work
1
2
V
m
a
i
n
s
w
i
t
c
h
f
o
r
l
i
v
i
n
g
area battery is switched off
1
2
V
m
a
i
n
s
w
i
t
c
h
f
o
r
l
i
v
i
n
g
area battery must be
g
y
y
switched on
Activate the battery isola-
t
i
o
n
o
n
t
h
e
D
T
/
L
T
c
o
n
Deactivate the battery
i
s
o
l
a
t
i
o
n
o
n
t
h
e
D
T
/
L
T
t
i
on on t
h
e
D
T
/
L
T
... con-
trol and switch panel
i
so
l
at
i
on on t
h
e
D
T
/
L
T
...
control and switch panel
Defective fuse or wiring Have the fuse and wiring
D
e
f
e
c
t
i
v
e
f
u
s
e
o
r
w
i
r
i
n
g
H
a
v
e
t
h
e
f
u
s
e
a
n
d
w
i
r
i
n
g
checked
Defective Electroblock Call customer service
The Electroblock cannot De
f
ective Electroblock Call customer service
T
h
e
E
l
e
c
t
r
o
b
l
o
c
k
c
a
n
n
o
t
be o
p
erated
f
rom the
D
e
f
e
c
t
i
v
e
E
l
e
c
t
r
o
b
l
o
c
k
C
a
l
l
c
u
s
t
o
m
e
r
s
e
r
v
i
c
e
b
e
o
p
e
r
a
t
e
d
f
r
o
m
t
h
e
DT/LT ... control and
switch panel Defective DT/LT ... control
and switch panel
Disconnect the BL. 10/BL.
13 plug from the
Electroblock and plug in
E
l
e
c
t
r
o
b
l
o
c
k
a
n
d
p
l
u
g
i
n
the emergency plug.
Have the DT/LT ... control and
switch panel repaired.
Y
If the device becomes too hot due to excessive ambient temperature or
lack of ventilation, the charging current is automatically reduced. How-
ever, always prevent the device from overheating.
Y
If the automatic shutdown mechanism of the battery monitor is triggered,
fully charge up the living area battery.
Y
* For faults regarding the D+--signal, the position of the D+--switch (see
Fig. 3, Pos. 13) has to be checked. Ask your dealer, if required.
3.4 Shutting down the system
³Activate the battery isolation on the DT/LT ... control and switch panel
(see instruction manual for the associated control and switch panel).
Y
The heater system’s frost protection valve opens when the living area
battery is isolated from the Electroblock by the battery isolation. The boi-
ler and the water tank are emptied when the frost protection valve is ope-
ned. For more information, see the instruction manual of the heater sy-
stem.
3.5 Closing down the system
Y
ATTENTION!
Total discharge!
Damages the living area battery:
F
The living area battery must be fully charged before closing down and
before restarting the system. (Vehicle with an 80 Ah battery must be
connected to the mains supply for at least 12 hours and a 160 Ah
battery for up to 24 hours.)

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
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Issued: 21.06.2010 811.592 BA / EN
Y
ATTENTION!
Permitted input voltage exceeded!
Will damage the consumers connected to the system:
F
Never run a solar charger supplied by Schaudt without a battery being
connected to the system.
F
Unplug the “+ solar-cell” connector on the solar charger first if the
battery is going to be changed or removed.
³The living area battery must be fully charged before closing the system
down.
The living area battery is then protected against total discharge. This applies
only if the battery is intact. Follow the instructions of the battery manufactu-
rer. The shut down system requires approx. 4 Ah a month.
Disconnect the living area battery from the 12 V power supply if you are not
going to use the motorhome for a lengthy period (i.e. during the winter). The
system is equipped with a battery isolator that completely isolates the living
area battery (electrically) from the vehicle. Battery isolation is activated from
the DT/LT ... control and switch panel (see DT/LT control and switch panel
instruction manual).
³12 V main switch on the DT/LT ... control and switch panel must be
switched off.
³Activate battery isolation on the DT/LT ... control and switch panel.
³Pull out the fuse for the AES refrigerator.
Y
The living area battery can also be charged using the internal charger
module, an auxiliary battery charging unit, the solar charger and the alter-
nator when the battery isolation is activated.
³The living area battery must be fully charged before closing the system
down.
³Remove the clamps from the battery terminals.
³Remove the “+ solar-cell” connector on the solar charger.
Y
The battery alarm is no longer active.
Closing down for up to
6 months
Disconnecting the living
area battery from the
12 V mains supply
Closing down for more
than 6 months

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
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4 Application and function
The Elektroblock EBL 220-4 A and EBL 220-4 with OVP is the central power
supply unit for all 12 V consumers connected to the electrical system of the
motorhome or caravan. It is normally fitted inside a cabinet or a stowage
space and can be accessed from the front to change a fuse.
The electroblock EBL 220-4 with OVP is suitable for all cases of application
in which the danger of overvoltage is especially large. This can e. g. be
lightning strikes in the public mains, generator operation, bad electronic
installations or trips to foreign countries.
For this in the electroblock an overvoltage protection is fitted in internally
between the mains connection and the loading module.
EBL 220-4 with OVP
DT/LT ... ST ...
+--
+--
Control panel
Control and
display panel
Electroblock
230 V AC
12 V consumer
Living area battery
Starter battery
(special equipment)
Lighting
Pump
Heater
etc.
LR ...
Solar control
(accessory)
LAS...
Auxiliary charger
(accessory)
EBL 220-4
Fig. 2 Onboard power supply system
The Electroblock EBL 220-4 A consists of:
F
A charging module for recharging all of the connected batteries
F
The complete 12 V distribution system
F
The fuses for the 12 V power circuits
F
A battery monitor module
F
Other control and monitoring functions
In addition the Electroblock EBL 220-4 with OVP consists:
F
Overvoltage protection OVP, disconnecting the electroblock in case of
detecting an overvoltage of the 230 V supply.
A DT ... or LT ... control and switch panel must be connected up to run it.
For additional functions an ST ... switch panel (optionally) can be connected.
These devices control the electrical functions in the motorhome’s living area
as well as the accessories.
Connection options are available for up to two additional battery charging
units and a solar charger.
Overvoltage protection
OVP
Modules
System devices

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
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Flat vehicle fuses are used to protect the various circuits. The only excep-
tions are the step and the frost protection valve
F
Overtemperature
F
Overload
F
Short circuit
230 V AC voltage ±10 %, 47 -- 63 Hz sinewave, protection class I
12 V outputs shall only be loaded up to a maximum of 90 % of the rated
current of the associated fuse (see installation instructions or front plate).
4.1 Battery functions
6-cell lead-acid or lead-gel batteries from 55 Ah upwards
Simultaneous starter battery and living area battery charging via alternator,
parallel battery switching via an isolation relay
Battery isolation (activated from the DT/LT ... control and switch panel) cuts
off the following connections from the living area battery:
F
All 12 V consumers
F
The frost protection valve
This prevents the living area battery from being slowly discharged by closed-
circuit current whilst closing down the vehicle.
The batteries can still be charged using the Electroblock, the alternator, an
auxiliary charging unit or the solar charger, even when the battery isolation is
activated.
The switching option provided by the battery selector switch ensures opti-
mum charging of the two different types of battery, lead-acid and lead-gel.
The battery monitor of the control and switch panel DT/LT ... with dynamic
voltage wave continuously monitors the living area battery. It switches off
“earlier” with small discharge currents than with large ones. This enhances
the total discharge protection. Monitoring also occurs when the device is
switched off. Depending on the current consumption, a warning message is
displayed once the value falls below 12 V.
If the living area battery voltage continues to drop and falls below 10.5 V, the
battery monitor immediately switches off each 12 V consumer. The control
and switch panel also switch off automatically. Only the anti--freeze valve is
still supplied with current to ensure that it remains closed. Prior to shutdown,
all the switching states and the battery capacity value are stored and
restored after switching on.
If an overload or an insufficiently charged living area battery causes the vol-
tage to fall so low that the automatic disconnection is triggered, any consu-
mers which are not essential should be switched off.
Protective circuits
Mains connection
Current-carrying
capacity
Suitable batteries
Battery charging
whilst driving
Battery isolation
Battery selector switch
Battery monitor with
automatic disconnection

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You may be able to switch on again the 12 V power supply for a short time
under certain circumstances. In this case you must switch on the 12 V main
switch on the DT/LT ... control and switch panel.
However, you cannot switch the 12 V power supply back on if the battery
voltage remains below 11.0 V.
Fully charge up the living area battery as soon as possible. For more infor-
mation, see the “Battery voltages” description in the associated DT/LT ...
control and switch panel instruction manual.
When using a DT/LT ... control and switch panel: approx. 20 mA;
12.6 V battery voltage after being disconnected from the mains for 10 min-
utes; battery isolation is not activated; control and switch panel illumination
and main switch are switched off.
Living area battery
Charging curve IUoU
Final charging voltage 14.3 V
Charging current 18 A
Trickle charge voltage 13.8 V with automatic switching
Starter battery
Maximum charging current
(trickle charge) 6 A
Y
This device is exclusively designed for installation into a vehicle.
4.2 Additional functions
This relay supplies the AES/compressor refrigerator with power from the
starter battery when the vehicle engine is running and the D+ connection is
live. An AES/compressor refrigerator is powered by the living area battery
when the vehicle engine is switched off.
This feature provides an automatic trickle charge for the starter battery up to
a 6 A maximum when the 230 V mains is connected to the Electroblock.
The “Step” output is protected with a self-resetting fuse.
If there is a fault, e.g. overcurrent, the self-resetting fuse will disconnect the
relevant circuit.
This fuse resets automatically approx. 1 minute after the fault has been rec-
tified.
Thecircuitisprotectedwitha15Afuse.
Maximum permitted charging current 14 A, protected by a 15 A fuse
Either the living area battery or the living area battery and the starter battery
will be charged, depending on the type of the solar charger being used.
Closed-circuit current
coming from living area
battery
Battery charging from
mains connection
Automatic switch
function for
AES/compressor
refrigerator
Mains charging
Starter battery
Step fuse
Battery charging via
solar charger

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
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The power supply to these consumers will be disconnected automatically as
soon as the engine is running (the D+ connection supplies the voltage in this
case). The awning light can also be used if the 12 V power supply is
switched off.
The tank heating is switched on from the DT/LT ... control and switch panel.
The input D+ can be adapted to the D+ of the vehicle:
F
D+ vehicle: active high
F
D+ vehicle: active low
The adjustment is correctly ex works.
The switch panel ST ... is an optional extension for the electroblock
EBL 220-4. Via three buttons consumers can be switched off individually.
If the switch panel ST ... is not available, a strapping plug must be connec-
ted to block BL11 of the electroblock EBL 220-4 (also see block diagram,
appendix F).
5Maintenance
The electroblock requires no maintenance.
Clean the Electroblock using a soft, moist cloth and mild detergent. Never
use spirit, thinners or similar substances. Do not allow fluid to ingress the
Electroblock.
The reproduction, translation and duplication of this manual, even in parts, is
not allowed without written authorisation.
Fold-away bed, awning,
gas alarm, waste water
valve and awning light
Tank heating
D+switching
Switch panel ST ...
Cleaning
E

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Appendix
A EU Conformity Declaration
Schaudt GmbH hereby confirms that the Electroblocks EBL 220-4 A and
EBL 220-4 with OVP design complies with the following relevant regulations:
F
RICHTLINIE 2006/95/EG DES EUROPÄISCHEN PARLAMENTS
UND DES RATES vom 12.12.2006 zur Angleichung der Rechtsvor-
schriften der Mitgliedstaaten betreffend elektrische Betriebsmittel zur
Verwendung innerhalb bestimmter Spannungsgrenzen
F
RICHTLINIE DER KOMMISSION 2004/104/EG vom 14. Oktober
2004 zur Anpassung der Richtlinie 72/245/EWG des Rates über die
Funkentstörung (elektromagnetische Verträglichkeit) von Kraftfahr--
zeugen an den technischen Fortschritt
F
RICHTLINIE 2005/49/EG DER KOMMISSION vom 25. Juli 2005 zur
Änderung der Richtlinie 72/245/EWG des Rates über die Funkentstö-
rung (elektromagnetische Verträglichkeit) von Kraftfahrzeugen und der
Richtlinie 70/156/EWG des Rates zur Angleichung der Rechtsvor-
schriften der Mitgliedstaaten über die Betriebserlaubnis für Kraftfahr-
zeuge und Kraftfahrzeuganhänger zwecks Anpassung an den techni-
schen Fortschritt
F
RICHTLINIE 2005/83/EG DER KOMMISSION vom 23. November
2005 zur Änderung der Anhänge I, VI, VII, VIII, IX und X der Richtlinie
72/245/EWG des Rates über die Funkentstörung (elektromagnetische
Verträglichkeit) von Kraftfahrzeugen zwecks ihrer Anpassung an den
technischen Fortschritt
F
RICHTLINIE 2004/108/EG DES EUROPÄISCHEN PARLAMENTS
UND DES RATES vom 15.12.2004 zur Angleichung der Rechtsvor-
schriften der Mitgliedstaaten über die elektromagnetische Verträglich-
keit und zur Aufhebung der Richtlinie 89/336/EWG
F
Gesetz über die elektromagnetische Verträglichkeit von Betriebsmit-
teln (EMVG) vom 26. Februar 2008
The original EU conformity declaration is available and can be referred to at
any time. This declaration is based on (approval requested, status 06/2010):
Model approval No.: e1*72/245*2009/19*5664*__
EU Approval sign: e1 03 5664
Schaudt GmbH, Elektrotechnik & Apparatebau
Planckstraße 8
88677 Markdorf
Germany
B Special fittings/Accessories
A DT ... control and display panel or an LT ... LED panel is required to
operate the EBL 220-4 electroblock.
Schaudt ST ... switch panel (special version for providing full range of
functions). Without ST …switch panel, bridge connector is inserted at
BL. 11.
Manufacturer
Address
Control panel
Switch panel

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
14
Issued: 21.06.2010 811.592 BA / EN
Schaudt LAS ... battery charger model with maximum charging current of
18A (two devices can be connected at the same time)
An additional 2-pin charging cable can be supplied with each device; ask
about lengths
Schaudt solar charger LR ... model for solar modules with a total current of
14 A, including 0.5 m connection cable and connector plug
In the event the DT …control and display panel is defective, the
electroblock can continue to be used if the emergency plug if inserted into
BL. 10 and BL. 13.
C Customer service
Schaudt GmbH, Elektrotechnik & Apparatebau
Planckstraße 8
88677 Markdorf, Germany
Phone: +49 7544 9577-16 Email: kundendienst@schaudt-gmbh.de
Opening hours Mon to Thur 08:00 -- 12:00, 13:00 -- 16:00 hours
Fri 08:00 -- 12:00 hours
Returning a defective device:
³Always use well-padded packaging.
³Fill in and enclose the fault report, see Appendix D.
³Send it to the addressee delivered free.
Auxiliary charging units
Solar charger
Emergency plug
Customer service
address
Sending in the device

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
15
Issued: 21.06.2010
811.592 BA / EN
D Fault report
In the event of damage, please return the defective device together with the
completed fault report.
Device type: _______________________
Article no.: _______________________
Vehicle: Manufacturer: _______________________
Model: _______________________
Own installation? Yes -No -
Upgrade? Yes -No -
Is over-voltage protection (OVP) connected upstream? Yes -No -
The following fault has occurred (please tick):
-Electrical consumers do not work -- which?
(please specify below)
-Switching on and off not possible
-Constant fault
-Intermittent fault/loose contact
Other remarks:

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
16
Issued: 21.06.2010 811.592 BA / EN
E Design
123456 7891011
12131415
17181920 1622 21
*
Fig. 3 Electroblock EBL 220-4 A and EBL 220-4 with OVP
1 BL. 1 connections for auxiliary charging unit 2
2 BL. 2 connections for auxiliary charging unit 1
3 Flat vehicle fuses for charger modules and
general consumers
4 Flat vehicle fuses for fold-away bed/gas
alarm/awning
5 BL. 6 connections for heating/pump/reserve
6 Flat vehicle fuse for AES/compressor refrigerator
7 Self-resetting fuse for step
8 BL. 9 connections for solar charger, LRS only
9 BL. 12 connections, living area battery sensor, D+
10 Mains connection
11 Battery selector switch for lead-gel/lead-acid
12 BL.13 connections for DT/LT ... control and
switch panel
13 Switch D+ active high/D+ active low
14 BL. 10 connections for DT/LT ... control and
switch panel
15 BL. 11 connections for ST ... switch panel or
strapping plug
16 BL. 8 connections for step, TV, aerial and other
consumers
17 Flat vehicle fuse for solar, TV, aerial
18 BL. 7 connections for fridge controller, awning, tank
heating, awning light and other consumers
19 Selector switch for the number of auxiliary
charging units
20 BL. 5 connections, solar charger LR ...
21 BL. 4 connections
22 BL. 3 connections, supply to fridge, fold-away bed
* Label “+OVP”, only for EBL 220-4 with OVP
123
Fig. 4 Structure Elektroblock EBL 220-4 (rear)
1 Living area battery connection
2 Ground connection 3 Starter battery connection

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
17
Issued: 21.06.2010
811.592 BA / EN
F Block diagram/Connection diagram
D+(ag) D+
MS relay 1MS relay 2
Module HS100
4 4
2
3
1
2
3
1
7
11
7
LAS 1218--4
14,3V--18A
A6
A5
S 1218--2
A9
A8
A24
RE1RE2
7
6
2
5
1
4
8
3
12
9
11
10
6
8
5
A30
A17
A16
A9
A7
A2
A1
9
10
12
11
3
4
8
1
2
6
7
5
*
2A
2A
A1
A2
22
11
A3
4
7
3
10
1
29
A15
A14
A13
25A
60A
60A
E20--3F
3
1
2
3
1
2
15A +
--
20A
15A
20A
15A
--
+
15A
15A
7,5A
+
--
+
--
--
+
Shunt
+
25A 11
22
10A
5A
10
2
A
E
A
E
A
+
--
25A
B3
9
4
5
88
5
4
9
3
2
10
--
+
--
+
+
--
15A
B
5A
TV
Areal
66
A
nc
nc
10A +
--
PolySwitch
15A
3
2
4
1
3
1
2
2
3
1
4
6
4
7
7
15
4
14
1
11
2
12
3
9
9
8
13
8
1
12
6
5
7
3
7
6
4
5
3
1
2
5
8
99
8
5
2
1
3
5
4
6
7
3
2
4
1
3
1
2
2
3
1
4
6
7
15
4
14
1
11
2
12
3
9
9
8
1
12
6
5
5
10 +
--
10A
2A
2
4
+
--
+
--
+
--
10A
1
610A
2
11
--
+
+
--
10
3
15A
15A
BB B
DDD
AAA
CC C
2A
2
4
6
1
3
7
7
4
11
2
10
3
230V~50Hz mains
IEC power socket
Circuit board KPL EBL 220--1 b
Circuit board KPL EBL 220--2 b
Selector switch lead-gel/
lead-acid
Charging relay for starter battery
to auxiliary charger 1
The living area battery negative must be connected
externally to the starter battery negative.
Living area battery negative
+ Starter battery
+ Living area battery
Molex minifit SR--2F BL2
Battery isolation relay
+ Auxiliary charging unit
Charging unit negative
Charging unit negative
+ Auxiliary charging unit
Molex minifit SR--2F BL1 to auxiliary charger 2
on control panel ...
Lighting negative
MS relay 2 On
Mains indicator
Living area battery negative sensor
MS relay 2 Off
+ Living area battery sensor
+ Lighting
Pin strip MSFQ/0--12V BL 13
Shunt battery
Shunt consumer
+ Starter battery
MS (main switch) relay 1 On
MS relay 1 Off
[Solar module]
[--]
[+]
WB signal
SB signal
+SB
Solar module
LRS 1214
MNLsocket3FBL5
+WB
Negative
Fuse for compressor/
AES refrigerator only
Refrigerator
D+ Booster
Fold-away
bed
2 auxiliary charger: closed
0 or 1 auxiliary charger: open
Number of auxiliary chargers 1.5 mm each
max. 10 m
+ Living area battery sensor
Living area battery negative sensor
D+ input
2
Negative starter battery for fridge *
+ Starter battery for fridge *
Molex minifit SR--3F BL4
Molex Minifit SR--4F BL3 Fridge supply lines are to be routed
to the battery terminals isolated
from other battery supply lines
Fridge negative
+ Fridge
Fold-away bed
to LRS ... solar charger
Pin strip MSFQ/0-- 4F BL9
Frost protection valve
MNL socket 9F BL8
Step
Pin strip MSFQ/0--10F BL 10
nc
nc
Frost protection valve
nc
D+
nc
Tank heating
Pump
Signal solar living area batt.
Signal solar starter battery
Gas alarm/gate valve
Spare 1
Circuit 2
Circuit 1
+Pump
Circuit 3
Connected to negative pole of pump
D+ base
MNLsocket15BL6
Spare 2
Heater
D+ base
+ Fridge controller
MNL socket--12F BL 7
Tank heating
Awning light
Awning
Circuit 4
Circuit 5
Awning light
Tank heating
TV/aerial
Awning light
Pump
12V nHS1
12V nHS2
Negative
Pin strip MSFQ/0-- 7F BL 11
to ST 220
nc
TV
Aerial
Switching
Pump
stage
PolySwitch
2,5 A
PolySwitch
2,5 A
PolySwitch
2,5 A PolySwitch
2,5 A
PolySwitch
2,5 A
OVP
01*
*EBL 220-4 with OVP only

Electroblock EBL 220-4 A / EBL 220-4 with OVP instruction manual
18
Issued: 21.06.2010 811.592 BA / EN
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