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  9. Schier Products GB-15 Technical Document

Schier Products GB-15 Technical Document

GB-250
100 gpm, 250 gallons
1,076 lbs. grease capacity
GB-125
100 gpm, 125 gallons
450 lbs. grease capacity
GB-35
35 gpm, 35 gallons
142 lbs. grease capacity
GB-50
50 gpm, 52 gallons
249 lbs. grease capacity
GB-75
75 gpm, 125 gallons
616 lbs. grease capacity
GB-25
25 gpm, 22 gallons
75 lbs. grease capacity
GB-20
20 gpm, 22 gallons
109 lbs. grease capacity
GB-15
15 gpm, 16 gallons
74 lbs. grease capacity
NOTES:
Schier grease interceptors are rated and manufactured with an internal flow control system already in
place. They do not require an external flow control system or air intake vent.
Schier grease interceptors are not to be installed in any other manner except as shown. Consult local
codes for separate trapping requirements, cleanout locations and additional installation instructions.
Sheet Descriptions
Sheet #1 - Series overview and Warranty information
Sheet #2 - General installation guidelines and Operation/Maintenance guidelines
Sheet #3 - Below Grade installation guidelines (GB-35, GB-50, GB-75, GB-125, GB-250)
Sheet #4 - Below and Above Grade installation guidelines (GB-15, GB-20, GB-25)
Sheet #5 - Multiple unit engineered grease interceptor installation guidelines
Sheet #6 - TeleGlide Riser installation guidelines (GB-35, GB-50, GB-75, GB-125, GB-250)
Sheet #7 - TeleGlide Riser installation guidelines (GB-15, GB-20, GB-25)
Leak/Seal Testing
DO NOT AIR TEST UNIT OR TELEGLIDE RISER SYSTEM! Doing so may result in property damage, personal injury or death.
Base Unit:
To perform a leak/seal test on the base unit, cap/plug all plumbing connections, remove the cover, and fill the unit with water just above the
highest connection. Inspect unit and connections for leaks. Check water level at specific time intervals per local code.
TeleGlide Riser System:
If required by local code, the riser system may be leak/seal tested similar to the base unit.
CAUTION:
the riser(s) must be supported
before filling with water to keep from tipping over. Once riser system is in place and properly supported, cap/plug all plumbing connections on the main unit,
remove the cover from the top of the riser assembly and fill the unit and riser system with water to finished grade level. Carefully, as the riser(s) will be very
heavy from the weight of the water, inspect all gasket(s) and clamps (if applicable) for any leaks. Check water level at specific time intervals per local code.
Lifetime Warranty
Effective June 1, 2007 Schier Products Company (“Schier”) represents and warrants that HDPE and PP products (“Products”) will be free from any
and all defects in material and workmanship, including corrosion, during the lifetime of the plumbing system in which the Products were originally
installed and will, at its option, agree to repair, replace, or supply credit to the original purchaser.
This warranty does not cover damage caused by the Products’ normal usage, or wear and tear, nor does it cover damage from naturally occurring
phenomenon, including, but not limited to UV, freeze-related damage, or natural disasters. This warranty does not cover the purchaser’s cost of routine
maintenance including replacement of parts required in routine maintenance.
This warranty does not cover fabricated steel products, or any monitoring equipment. This warranty shall be effective if, and only if, the Products:
* Were installed in accordance with Schier’s notes, specifications and instructions, for installation, operation, and maintenance;
* Were installed in conformance with all applicable building and plumbing codes, and passed all applicable testing methods immediately following installation;
* Have not been subjected to misuse or abuse, whether negligent or intentional;
* Were never modified, repaired, or altered by any individual(s) not authorized by Schier.
This warranty is the purchaser’s sole and exclusive remedy, and acceptance of this exclusive remedy is a condition of the contract for thepurchase of these
Products. In no event shall Schier be liable for any incidental, special, consequential or punitive damages, or for any costs, attorney fees, expenses, losses or
delays claimed to be as a consequence of any damage to, failure of, or defect in any products including, but not limited to, any claims for loss of profi ts,
transportation, removal and installation charges. This warranty is exclusive and in lieu of all other warranties or conditions, written or oral, expressed or implied.
Certified Performance
Great Basin hydro mechanical grease interceptors are 3rd party performance-tested by NSF and listed by IAPMO to the ASME #A112.14.3 grease
interceptor standard (Note: GB-125 is not listed, but is factory-rated), greatly exceeding requirements for grease separation and storage. They are compliant to
the Uniform Plumbing Code and International Plumbing Code. Models GB-75 and GB-250 have been approved by most municipal pretreatment authorities as
equivalent to larger, less efficient gravity grease interceptors.
GREAT BASIN GREASE INTERCEPTORS
(Models GB-15, GB-20, GB-25, GB-35, GB-50, GB-75, GB-125 and GB-250)
DATE:
11/1/10
REV:
3 - 11/07/11
GREAT BASIN INSTALLATION,
OPERATION AND MAINTENANCE GUIDE
Schier Products
9500 Woodend Rd
Edwardsville, KS 66111
Tel: 800-827-7119
Fax: 800-827-9664
www.schierproducts.com
Made in the U.S.A
DESCRIPTION:
DWG BY:
TEU
SHEET NUMBER:
1 of 7
MATL:
PE
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
SCHIER PRODUCTS
. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF
SCHIER PRODUCTS
IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
Set unit on level solid surface as close as
possible to fixtures being served. If unit is
to be installed below grade refer to below
grade installation instructions. (sheet #3)
Isometric View
FLOW
FLOW
A
B
C
Connect outlet diffuser to the desired
outlet (A,B,C). Unit is shipped with outlet
diffuser in location B and sealing caps on
locations A and C.
Top View
(Inside Unit)
Connect inlet and outlet drainage lines to
unit. Mechanically couple pipes to
unit.
Do not solvent weld
. If connecting
multiple units for an engineered grease
interceptor system refer to multiple unit
installation sheet. (sheet #5)
Top View
To maintain proper flow rate,
when interceptor is installed in
a low flow or reduced head
pressure application remove
and discard calibrated flow
plate. Flow plate orifice
calibrated to rated flow (GPM) at
13 foot water column.
Flow Plate
To maintain proper flow rate,
when interceptor is installed
in a high flow or increased head
pressure application keep
calibrated flow plate installed.
Flow plate orifice calibrated to
rated flow (GPM) at 13 foot water
column.
Flow Plate
Inlet diffuser
Cover
Adapter
Locking collar
Air relief
Optional outlet
Locking collar
Flow
Outlet diffuser
GB-250 Shown
Flow
GB-250 Shown
Fill with water
NOTES:
Schier grease interceptors are rated and manufactured with an internal flow control system already in
place. They do not require an external flow control system or air intake vent.
Schier grease interceptors are not to be installed in any other manner except as shown. Consult local
codes for separate trapping requirements, cleanout locations and additional installation instructions.
MAINTENANCE
Remove cover(s).
1.
Remove all contents of the grease interceptor including grease, sediment and wastewater. For most
2.
thorough cleaning contact a professional pumper contractor.
To access the inlet and outlet lines for cleaning as needed:
3.
a.) 4" connections: Remove the inlet and outlet diffusers (inside unit(s)) by hand loosening
green locking collars.
b.) 6" connections: Remove threaded clean-out plug from the back
of the inlet and outlet diffusers.
Clean the drain lines, diffusers and air relief thoroughly of all debris before replacing diffusers to
4.
original positions or reinstalling threaded clean-out plug.
Run sinks to fill unit(s) with water.
5.
Inspect gasket for wear and tear. Replace cover(s).
6.
Dispose of grease per local code.
7.
PUMPING FREQUENCY:
Frequency depends on the capacity of the interceptor and the amount of grease and sediment in the
wastewater.
Monitor each pumping to establish an adequate maintenance schedule based off actual kitchen variances.
Levels can be tested with core sampler. Schier Products recommends pumping frequency to exceed no more
than 90 days.
OPERATION
Schier Products offers a complete line of grease interceptor tanks to separate fats, oils, and grease waste
from the waste stream and stops it entering the public sewer system.
Influent passes through the built-in calbrated flow control, where it is diffused into the main chamber. Lighter
grease is forced upward, heavier solids are forced downward. Effluent flows through the outlet, free of
grease and food waste.
Flow
GENERAL INTERCEPTOR INSTALLATION INSTRUCTIONS
(GB-250 SHOWN)
To test unit and TeleGlide riser system for leaks, cap/plug connections and fill unit
with water to covers. Inspect gaskets, fittings, and unit for any leaks.
If no leaks are detected drain water to the static waterline. Unit is now ready to be
backfilled and put into operation.
TROUBLESHOOTING TIPS:
In the case of a clog, inlet and outlet diffusers may be removed for line cleaning. Slower than usual sink
drainage may indicate the need to pump/clean grease interceptor.
Always take proper care to ensure a safe and healthy environment while cleaning interceptor. For best
cleaning and maintenance service, call your local sewer and drain contractor.
DATE:
11/1/10
REV:
3 - 11/07/11
GREAT BASIN INSTALLATION, OPERATION
AND MAINTENANCE GUIDE
Schier Products
9500 Woodend Rd
Edwardsville, KS 66111
Tel: 800-827-7119
Fax: 800-827-9664
www.schierproducts.com
Made in the U.S.A
DESCRIPTION:
DWG BY:
TEU
SHEET NUMBER:
2 of 7
MATL:
PE
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
SCHIER PRODUCTS
. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF
SCHIER PRODUCTS
IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
Clean out to grade
on inlet pipe of each
unit (by others)
Clean out to grade
on outlet pipe of each
unit (by others)
Flow Flow
Risers to grade
EXCAVATION AND BACKFILL DETAIL
(INTERIOR OR EXTERIOR)
2-Way cleanout
tee (by others)
2-Way cleanout
tee (by others)
SIDE VIEW DETAIL
Optional Anchor kit
see detail
Optional Anchor kit
see detail
Concrete slab
Native soil
Crushed aggregate
or sand
Optional Anchor kit
see detail
30"
60"
4"
the unit footprint
Concrete Pad
must extend
18" outside
45.00°
2 1/2"
Min.
18" outside the unit footprint
Concrete Pad must extend
8"
4"
Rebar
Finished Grade
Rebar
GB-250
Shown
CONCRETE SLAB DETAIL FOR TRAFFIC LOADING
(INTERIOR OR EXTERIOR)
(GB-250 Shown)
Top View
Elevation View
Stainless steel
anchor strap
Stainless steel
Anchor plate
Stainless hardware
ANCHOR KIT INSTALLATION DETAIL
Anchor Kit Installation Steps
Slide "Anchor Strap" over tie down point on end wall and
1.
bolt together using provided hardware.
Bolt "Anchor Strap" to "Anchor Plate" using provided hardware
2.
Hold down force achieved by backfill weight acting on Anchor Plate.
3.
4. Anchor Plate may be bolted to concrete slab, if required, by using
holes provided in Anchor Plate.
For unit details see specification sheet for selected unit
(Connecting pipe and fittings by others)
NOTES:
Schier grease interceptors are rated and manufactured with an internal flow control system already in
place. They do not require an external flow control system or air intake vent.
Schier grease interceptors are not to be installed in any other manner except as shown. Consult local
codes for separate trapping requirements, cleanout locations and additional installation instructions.
INTERIOR OR EXTERIOR BELOW GRADE INSTALLATION INSTRUCTIONS
(GB-35 (INTERIOR ONLY), GB-50, GB-75, GB-125, GB-250)
CONNECTIONS
Connect waste piping to the unit. When connecting GB-75 (2), GB-250 (2), GB-250 (3) and
1.
GB-250 (4) see sheet #5 for multiple unit installation instructions.
BELOW GRADE INSTALLATION INSTRUCTIONS
EXCAVATION
Install unit(s) as close as possible to fixtures being serviced.
1.
Width and length of excavation shall be minimum 12" greater
2.
than the tank on all sides.
Depth of excavation shall be 6" deeper than tank bottom.
3.
Set the tank in well-packed crushed aggregate material
4.
approximately 3/4" size rock, or sand, with no fines. When setting GB-75 (2),
GB-250 (2), GB-250 (3)and GB-250 (4) all units must be level.
Anchor kit is recommended for installations in high water table conditions to
5.
prevent float out. To be determined by specifying engineer. If necessary,
order optional "Anchor Kit" (see detail right).
BACKFILLING & FINISHED CONCRETE SLAB
Preparation of sub grade per geotech recommendations.
1.
Stabilize and compact sub grade to 95% proctor.
2.
Fill tank with water before backfilling to prevent float out during piping installation.
3.
Before backfilling and pouring of slab secure cover(s) and riser/s (if necessary) to the unit(s)
4.
Backfill using crushed aggregate material approximately 3/4" size rock, or sand,
5.
with no fines.
6. Place 6" aggregate base under slab. Aggregate should be 3/4" size rock, or sand, with no fines.
7. Thickness of concrete around cover to be determined by specifying engineer. If traffic
loading is required the concrete slab dimensions shown are for guideline
purposes only.
8. Concrete to be 28 day compressive strength to 4000 PSI.
9. NO. 4 rebar (
1/2") grade 60 steel per ASTM A615: connected with tie wire.
10. Rebar to be 2 1/2" from edge of concrete.
11. Rebar spacing 12" grid. 4" spacing around access openings.
12. All pipe penetrations to be sleeved or have slip connections.
DATE:
11/1/10
GREAT BASIN INSTALLATION, OPERATION
AND MAINTENANCE GUIDE
Schier Products
9500 Woodend Rd
Edwardsville, KS 66111
Tel: 800-827-7119
Fax: 800-827-9664
www.schierproducts.com
Made in the U.S.A
DESCRIPTION:
DWG BY:
TEU
REV:
3 - 11/07/11
SHEET NUMBER:
3 of 7
MATL:
PE
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
SCHIER PRODUCTS
. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF
SCHIER PRODUCTS
IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
GB-15 GB-20
GB-25
GB-20 Shown
16" Max.
GB-20 Shown
2,500 lb.
Max. load
Riser (sold separately)
Rebar
GB-20 Shown with Riser
2,500 lb.
Max. load
GB-20 Shown
450 lb.
Max. load
NOTES:
Schier grease interceptors are rated and manufactured with an internal flow control system already in
place. They do not require an external flow control system or air intake vent.
Schier grease interceptors are not to be installed in any other manner except as shown. Consult local
codes for separate trapping requirements, cleanout locations and additional installation instructions.
INTERIOR BELOW GRADE INSTALLATION INSTRUCTIONS
(GB-15, GB-20, GB-25)
EXCAVATION
Install unit(s) as close as possible to fixtures being serviced.
1.
Width and length of excavation shall be minimum 6" greater
2.
than the tank on all sides.
Depth of excavation shall be 6" deeper than tank bottom.
3.
Set the tank in well-packed crushed aggregate material
4.
approximately 3/4" size rock, or sand, with no fines.
CONNECTIONS
Connect waste piping to the unit.
1.
BACKFILLING & FINISHED CONCRETE SLAB
Before backfilling and pouring of slab secure cover(s) to the unit(s).
1.
Backfill using crushed aggregate material approximately 3/4" size rock or sand
2.
with no fines.
3. Place 6" aggregate base under slab.
INTERIOR ABOVE GRADE INSTALLATION INSTRUCTIONS
(GB-15, GB-20 GB-25)
If concrete slab falls within body of unit, reinforce with rebar,
extending 6" beyond footprint of unit to connect main floor slab.
When the jobsite requires burying unit flush with floor without using
a riser kit, maximum cover/unit top load rating is 450 lbs.
Concrete
Crushed aggregate or sand backfill
Native soil
CONNECTIONS
Install unit as close as possible to fixture(s) being served.
1.
Connect waste piping to the unit.
2.
DATE:
11/1/10
GREAT BASIN INSTALLATION, OPERATION
AND MAINTENANCE GUIDE
Schier Products
9500 Woodend Rd
Edwardsville, KS 66111
Tel: 800-827-7119
Fax: 800-827-9664
www.schierproducts.com
Made in the U.S.A
DESCRIPTION:
DWG BY:
TEU
REV:
3 - 11/07/11
SHEET NUMBER:
4 of 7
MATL:
PE
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
SCHIER PRODUCTS
. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF
SCHIER PRODUCTS
IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
Inlet manifold
(typ. by others)
Outlet manifold
(typ. by others)
Two-Way cleanout
tee (see Detail A)
(typ. by others)
Two-Way cleanout
tee (see Detail B)
(typ. by others)
Two-way cleanout
extended to grade
recommended before
and after each unit
if units are below grade
(typ. by others)
Detail "A"
Flow from
fixtures
Flow to units
Two-Way
cleanout tee
(by others)
Detail "B"
Flow from units
Flow from units
Two-Way
cleanout tee
(by others)
Flow to sanitary
sewer
GB-250 (2 Series)
100 GPM, 2,152 Grease Lbs.
Two-way cleanout
extended to grade
recommended before
and after each unit
if units are below grade
(typ.)
All piping between
units to be supplied
by others
GB-250 (3 Series)
100 GPM, 3,228 Grease Lbs.
GB-250 (4 Series)
100 GPM, 4,304 Grease Lbs.
Inlet Diffuser Modifications for
Secondary Units of series
interceptor system
Remove face
of snout with saw
Cut off top 1/2" of
diffuser air relief
GB-75 (2 Series)
75 GPM, 1,232 Grease Lbs.
Parallel Installation of Multiple Grease Interceptor Systems
CAUTION: For Flow Rates of 100 GPM or Greater
(GB-75, GB-250 only)
NOTES:
Schier grease interceptors are rated and manufactured with an internal flow control system already in
place. They do not require an external flow control system or air intake vent.
Schier grease interceptors are not to be installed in any other manner except as shown. Consult local
codes for separate trapping requirements, cleanout locations and additional installation instructions.
GB-250 (2 Parallel)
200 GPM, 2,152 Grease Lbs.
GB-250 (3 Parallel)
300 GPM, 3,228 Grease Lbs.
GB-250 (4 Parallel)
400 GPM, 4,304 Grease Lbs.
GB-75 (2 Parallel)
150 GPM, 1,232 Grease Lbs.
Flow to units
PARALLEL INSTALLATION OF MULTIPLE GREAT BASIN UNITS
For higher flow rates and higher grease storage requirements.
•
For below or above grade installations follow installation instructions outlined
•
in installation packet.
Units must be piped as shown above to ensure that the units work properly as
•
the system is designed.
The units must be equally spaced to ensure the equal distribution of effluent flow.
•
For systems that are installed below grade it is recommended to install a two-way
•
clean out tee extended to finished grade before and after each unit for line cleaning
purposes.
Hybrid systems combining parallel and series installations are available per written
•
approval from Schier Products.
SERIES INSTALLATION OF MULTIPLE GREAT BASIN UNITS
For lower flow rates and higher grease storage requirements.
•
For below or above grade installations follow installation instructions outlined
•
in installation packet.
Units must be piped as shown above to ensure that the units work properly as
•
the system is designed.
For systems that are installed below grade it is recommended to install a two-way
•
clean out tee extended to finished grade before inlet of the primary and after
the outlet of the final secondary unit and between units if there is a long run of
pipe between units for line cleaning purposes.
When installing units in series secondary unit inlet diffusers need modification prior
•
to install. See details to right.
Hybrid systems combining parallel and series installations are available per written
•
approval from Schier Products.
IMPORTANT!
Series Installation of Multiple Grease Interceptor Systems
(GB-75, GB-250 only)
DATE:
11/1/10
REV:
3 - 11/07/11
GREAT BASIN INSTALLATION, OPERATION
AND MAINTENANCE GUIDE
Schier Products
9500 Woodend Rd
Edwardsville, KS 66111
Tel: 800-827-7119
Fax: 800-827-9664
www.schierproducts.com
Made in the U.S.A
DESCRIPTION:
DWG BY:
TEU
SHEET NUMBER:
5 of 7
MATL:
PE
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
SCHIER PRODUCTS
. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF
SCHIER PRODUCTS
IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
Adapter
Adapter
Cover
Cover
Gasket
Gasket
GB-250
(standard)
Upper clamp
Lower clamp
Lower clamp
Upper clamp
Cut location "C"
LR24
(long riser)
(optional component)
Gasket
Upper Clamp
Lower Clamp
Cut location "B"
SR24
(short riser)
(optional component)
Gasket
Lower Clamp
Upper Clamp
GB-35, GB-50,
GB-75 & GB-125
(standard)
Adapter
Cover
Gasket
Upper clamp
Lower clamp
Finished floor
Figure 1
Riser Height
Adapter
Unit
Call Schier with questions or suggestions @ 1-800-827-7119 Customer Service Hours: 7AM-5 PM CST
Figure 2
Adapter
Riser
Riser Height +
Distance from step 5
4"
Cut
Mark
Figure 3
Adapter
Riser
exceed 4"*
Must be at least
2-1/2" and cannot
Gasket
Unit
Riser/Adapter
Upper Clamp
Lower Clamp
Figure 4
*3" for a GB-35 with 4" connections
5. Adjust
adapter
upwards to reach 20" to 22"
6. Adjust
adapter
upwards to reach 35" to 37"
Cut location "A"
Adapter
Cover
Adapter & Cover
(standard component)
Tools included (with base grease interceptor unit(s))
7/16" Nut driver tool/bit
•
Silver permanent marker
•
Tools Needed:
Tape measure
•
Regular or cordless drill with 1/2" chuck
•
Tools needed if Riser(s) require cutting:
Jigsaw or
•
Cordless circular saw or
•
Reciprocating saw
•
Riser Assembly Instructions/Steps:
If unit is to be installed on grade (on-the-floor), there is no need for any adjustments.
1.
Unit is ready to be put into service.
If unit is to be buried: Once unit is set so that the pipe connections line up with
2.
jobsite piping, measure total riser height needed from top of cover to finished
grade. Make sure you include any future tile work, etc. that may be installed
in your finished grade measurements. See figure 1.
Select according riser(s) needed based off Table 1.
3.
If riser(s) is needed, remove cover(s) from adapter and remove adapter from main
4.
unit by loosening upper clamp with included nut driver bit (lower band is factory
set do not adjust or remove). On the floor near the unit, insert adaptor into first riser
until it stops. If needed, insert bottom of first riser into top of second riser until it stops.
You may need to tighten upper clamps during this step to keep risers from shifting.
Adapter and riser(s) should sit level with each other. Removal of cover during this process
will ease assembly.
From the top of the adapter, measure your needed total riser height downward to the
5.
sidewall of the riser. Then, add
5”
(for GB-35 or GB-50) or
6”
( for GB-75, GB-125 or GB-250).
For example, if you have a GB-250 and need a 15-1/2” extension, you would measure
down from the top of the adapter 21-1/2” (15-1/2” + 6” = 21-1/2”). See Figure 2.
Refer to Table 2, Table 3 or Table 3a to determine if, and where, any cuts need to be made.
6.
If a cut needs to be made, make a circular line around the sidewall of the riser with the
included silver marker at your riser height
+dimension from step 5
. Using a jigsaw, circular
saw or reciprocating saw, cut along your line. Discard/recycle the cutoff scrap.
Whether the riser needs to be cut or not, make another mark with the silver marker on the
7.
sidewall of the riser a distance of
4 INCHES
(3 INCHES for a GB-35 w/ 4” connections) above
the edge just cut. If you did not make a cut (meaning your riser height
+ dimension from
step 5
line was beyond the bottom edge of your riser), still mark the sidewall of the riser
4 INCHES above where your riser height
+ dimension from step 5
line would have been.
DO NOT cut this new line. Once the riser is installed into the main unit, this new line will end
up at the top of the gasket and will aid in re-assembly. See Figure 3.
IMPORTANT: Before the next step:
8.
Make sure both diffusers are installed inside the main unit at the appropriate locations
1.
and check if there needs to be any flow control adjustment on the inlet diffuser. Refer
to sheet 2 of the installation instructions for flow control adjustment.
Refer to sheet 1 of the installation instructions for leak/water testing procedures.
2.
Take riser(s) and adapters apart to reduce the weight during installation. Wipe all sidewalls and
9.
inside of gasket with a damp cloth to remove jobsite dust/debris. Install components into the main
unit starting from the lowest (cut) riser and working your way toward the finished floor level. Upper
clamps at each gasket need to be loosened or removed to aid in assembly. Once riser(s)/adapter
is inserted into gasket, upper clamp can be tightened.
Verify that the bottom of the lowest riser is protruding at least 2-1/2” but no more than 4” into
10.
the main unit from the top of the gasket. Your mark from step 7 should be at the top edge
of the gasket on the main unit. If measurements were made correctly, this should happen
automatically. See figure 4.
If tilting of the adapter is required to be flush with finished grade, it must be done AFTER all
11.
clamps have been tightened with riser(s)/adaptor in a vertical and level position. Tilting is
achieved by using the flexibility of the gasket. If tilting is done before clamps are tightened, a
perfect gasket seal may be compromised. Schier recommends tilting only the adapter versus the
entire riser assembly to make sure your riser height is maintained.
Tighten all clamps to a minimum of 5 and a maximum of 8 ft lbs. of torque. Use the same torque
12.
as you would tighten a rubber no-hub coupling.
The adapter must be adjusted
upward
to achieve certain extension heights. See Table 2,
13.
Table 3 or Table 3a.
If jobsite riser height conditions change after the above steps have been completed, there
14.
may still be room for vertical adjustment in both directions. As long as minimum and maximum
overlaps are maintained (see Figure 4), the adapter/riser(s) can be adjusted/cut as many times
as necessary. Please follow these steps from the beginning to ensure the proper overlaps are
maintained.
NOTES:
Schier grease interceptors are rated and manufactured with an internal flow control system already in
place. They do not require an external flow control system or air intake vent.
Schier grease interceptors are not to be installed in any other manner except as shown. Consult local
codes for separate trapping requirements, cleanout locations and additional installation instructions.
1. Adjust
adapter
upwards to reach 22" to 24"
2. Adjust
adapter
upwards to reach 37" to 39"
3. Adjust
adapter
upwards to reach 56" to 58"
4. Adjust
adapter
upwards to reach 70" to 72"
7. Adjust
adapter
upwards to reach 19" to 21"
8. Adjust
adapter
upwards to reach 34" to 36"
TeleGlide Riser (24 Series) Installation Guidelines
(GB-35, GB-50, GB-75, GB-125, GB-250)
DATE:
11/1/10
GREAT BASIN INSTALLATION, OPERATION
AND MAINTENANCE GUIDE
Schier Products
9500 Woodend Rd
Edwardsville, KS 66111
Tel: 800-827-7119
Fax: 800-827-9664
www.schierproducts.com
Made in the U.S.A
DESCRIPTION:
DWG BY:
TEU
REV:
3 - 11/07/11
SHEET NUMBER:
6 of 7
MATL:
PE
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
SCHIER PRODUCTS
. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF
SCHIER PRODUCTS
IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
GB-15
Cover
(included with
base unit)
Riser Kit
GB-20 GB-25
Figure 4
Finished floor
Fasten Cover
Install Riser
Figure 1
Remove cover
Install ring / bolts
Finished floor
X"
Figure 2
Finished floor
Install
Riser
Measure
X"
Figure 3
Riser
Mark, cut,
and deburr
Measurement from
Figure 2
Riser
Bolts
Gasketed Ring
SR16 Riser Kit
(Sold Separately)
2-1/8" Min.
Figure 5
16" Max.
Tools included (with riser kit)
Silver permanent marker
•
Tools Needed:
Tape measure
•
Phillips head screwdriver
•
Jigsaw or
•
Cordless circular saw or
•
Reciprocating saw
•
Riser Assembly Instructions/Steps:
If unit is to be buried, you will need an SR16 riser kit (sold separately). The 16 Series TeleGlide Riser System for these
1.
models allows riser heights from 2-1/8" above standard unit up to 16". Only ONE riser may be used per base unit to allow
sufficient access to internal serviecable components. See Figure 5.
If more than 16" of riser height is needed, you will need to adjust jobsite requirements OR purchase the next available
2.
model with a 24 Series TeleGlide Riser System which allows taller riser heights.
Once unit is set so that pipe connections line up with jobsite piping, remove cover from unit. Fasten yellow gasketed ring to
3.
unit with hardware provided in separate riser kit. Ring flange with 4 bolt notches faces down against the unit. See Figure 1.
Push riser into ring until it stops (about 1 inch). See Figure 2.
4.
Measure the distance from the top edge of the riser down to the finished floor. Make sure to account for any future tile work
5.
in your measurment. See Figure 2.
Remove riser from ring. Take measurement from step 5 from the BOTTOM of the riser upwards towards the top of the
6.
riser. Mark a line around the riser, and cut with handsaw, jig saw, or reciprocating saw. Remove debris from cut edge with
scraper, utility knife, or gloves. See Figure 3.
Place cut riser back into ring on unit until it stops. Fasten cover from unit into riser with the same 4 bolts from the unit. Unit
7.
is ready to be water tested and backfilled. Install finished floor. See Figure 4.
NOTES:
Schier grease interceptors are rated and manufactured with an internal flow control system already in
place. They do not require an external flow control system or air intake vent.
Schier grease interceptors are not to be installed in any other manner except as shown. Consult local
codes for separate trapping requirements, cleanout locations and additional installation instructions
TeleGlide Riser (16 Series) Installation Guidelines
(GB-15, GB-20, GB-25)
Minimum and maximum riser heights when units are buried.
DATE:
11/1/10
GREAT BASIN INSTALLATION, OPERATION
AND MAINTENANCE GUIDE
Schier Products
9500 Woodend Rd
Edwardsville, KS 66111
Tel: 800-827-7119
Fax: 800-827-9664
www.schierproducts.com
Made in the U.S.A
DESCRIPTION:
DWG BY:
TEU
REV:
3 - 11/07/11
SHEET NUMBER:
7 of 7
MATL:
PE
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
SCHIER PRODUCTS
. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF
SCHIER PRODUCTS
IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL

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