schmersal CSS 8-180 User manual

CSS 8-180
Operating instructions
Safety sensor
EN 1
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. The operating
instructions must be available in a legible condition and a complete
version in the vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards
to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional
information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It
is the responsibility of the manufacturer of a machine or plant to ensure
the correct functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with
the versions listed below or for the applications authorised by the
manufacturer. Detailed information regarding the range of applications
can be found in the chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating
instructions manual, the country specific installation standards as well
as all prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
Content
1 About this document
1.1 Function ..............................................1
1.2 Target group: authorised qualied personnel..................1
1.3 Explanation of the symbols used ...........................1
1.4 Appropriate use ........................................1
1.5 General safety instructions ...............................1
1.6 Warning about misuse ...................................2
1.7 Exclusion of liability .....................................2
2 Product description
2.1 Ordering code .........................................2
2.2 Special versions........................................2
2.3 Comprehensive quality insurance to 2006/42/EC ..............2
2.4 Purpose ..............................................2
2.5 Technical data .........................................2
2.6 Classication ..........................................3
3 Mounting
3.1 General mounting instructions .............................3
3.2 Dimensions ...........................................4
3.3 Adjustment............................................4
3.4 Switch distance ........................................4
4 Electrical connection
4.1 General information for electrical connection..................5
4.2 Series-wiring ..........................................5
4.3 Note on the total length of a safety sensor chain...............5
5 Set-up and maintenance
5.1 Functional testing.......................................5
5.2 Maintenance ..........................................5
6 Diagnostic functions
6.1 Operating principle of the diagnostic LED's ...................6
6.2 Operating principle of the electronic diagnostic output ..........6
7 Disassembly and disposal
7.1 Disassembly...........................................6
7.2 Disposal ..............................................6
8 Appendix
8.1 Wiring examples .......................................7
8.2 Wiring of the di󰀨erent sensor types .........................8
8.3 Accessory connector ....................................9
9 EU Declaration of conformity
x.000 / 07.2019 / v.A. - 101175240-EN / I / 2019-07-24 / AE-Nr. 11248
EN Operating instructions. . . . . . . . . . . .pages 1 to 10
Original

2
Operating instructions
Safety sensor CSS 8-180
EN
1.6 Warning about misuse
In case of improper use or manipulation of the safety
switchgear, personal hazards or damages to machinery
or plant components cannot be excluded. The relevant
requirements of the standard ISO 14119 must be observed.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages
resulting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary
repairs, conversions and modifications to the device are strictly
forbidden; the manufacturer shall accept no liability for damages
resulting from such invasive work, arbitrary repairs, conversions and/or
modifications to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
CSS 8-180-
➀
-
➁
-
➂
No. Option Description
➀
2P 2 p-type safety outputs
2P+D 2 p-type safety outputs and
1 p-type signalling contact (diagnostics)
➁
E Terminal or individual sensor
Y Sensor for series-wiring
M Multifunction connection
➂
L Pre-wired cable
LST Connecting cable with connector M12
ST Integrated connector M12
(only CSS 8-180-2P+D-M-ST)
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Comprehensive quality insurance to 2006/42/EC
Schmersal is a certified company to appendix X of the Machinery
Directive. As a result, Schmersal is entitled to autonomously conduct
the conformity assessment procedure for the products listed in
Appendix IV of the MD without involving a notified body. The prototype
test certificates are available upon request or can be downloaded from
the Internet at www.schmersal.com.
The safety switchgears are classified according to ISO
14119 as type 4 interlocking devices.
2.4 Purpose
The non-contact, electronic CSS 8-180 safety sensor (hereafter
called safety sensor) is designed for application in safety circuits and
is used for monitoring the position of movable safety guards. In this
application, the safety sensor monitors the position of hinged, sliding or
removable safety guards by means of the coded electronic CST 180-1
or CST 180- 2 actuators.
Mode of operation of the safety outputs
The opening of a safety guard, i.e. the actuator is removed out of the
active zone of the safety sensor, will immediately disable the safety
outputs (also refer to Switching distance of the safety sensor).
Series-wiring
Max. 16 sensors can be wired in series. A 200 m long sensor chain can
be set up.
Wiring examples for series-wiring, refer to appendix
The user must evaluate and design the safety chain in
accordance with the relevant standards and the required
safety level.
If multiple safety sensors are involved in the same safety
function, the PFH values of the individual components must
be added.
The entire concept of the control system, in which the safety
component is integrated, must be validated to the relevant
standards.
2.5 Technical data
Standards: IEC 60947-5-3, ISO 13849-1, IEC 61508
Enclosure: glass-fibre reinforced thermoplastic
Operating principle: inductive
Actuator: CST 180-1, CST 180-2
Coding level according to ISO 14119: low
Switching distances to IEC 60947-5-3:
Typical switching distance: 8 mm
Assured switching distance sao: 7 mm
Assured switch-off distance sar: 10 mm
Hysteresis: ≤ 0.7 mm
Repeat accuracy R: ≤ 0.2 mm
Termination: Cable or cable with connector M12 or integrated
connector M12
Cable section: Version-dependent: 4 x 0.5 mm²,
5 x 0.34 mm², 7 x 0.25 mm²
Series-wiring: max. 16 components
Cable length: max. 200 m
(cable length and
cable section alter the voltage drop
depending on the output current)
Ambient conditions:
Ambient temperature Tu:
- max. output current ≤ 500 mA /output –25 °C … +55 °C
- max. output current ≤ 200 mA /output –25 °C … +65 °C
- max. output current ≤ 100 mA /output –25 °C … +70 °C
Storage and transport temperature: −25 °C … +85 °C
Protection class: IP65 / IP67
Resistance to vibration: 10…55 Hz, Amplitude 1 mm
Resistance to shock: 30 g / 11 ms
Maximum switching frequency: 3 Hz
Response time: < 30 ms
Duration of risk: ≤ 30 ms
Time to readiness: ≤ 2 s
Electrical data:
Rated operating voltage Ue: 24 VDC −15% / +10%
PELV (to IEC 60204-1)
Rated operating current Ie: 1 A
Required rated short-circuit current: 100 A
Rated insulation voltage Ui:32 V
Rated impulse withstand voltage Uimp:800 V
No-load current Io:0.05 A
Leakage current Ir: ≤ 0.5 mA
Protection class: II
Overvoltage category: III
Degree of pollution: 3
EMC rating: according to EN 61000-6-2
Electromagnetic interference: to EN 61000-6-4

3
CSS 8-180
Operating instructions
Safety sensor
EN
Safety inputs X1/X2:
Rated operating voltage Ue: 24 VDC -15% / +10%
PELV (to IEC 60204-1)
Rated operating current Ie: 1 A
Accepted test pulse duration on input signal: ≤ 1.0 ms
- With test pulse interval of: ≥ 100 ms
Classification: ZVEI CB24I
Sink: C1 Source: C1 C2 C3
Safety outputs Y1/Y2: p-type, short-circuit proof
Rated operating current Ie1:max. 0,5 A
depending on the ambient temperature
Utilisation category: DC-12 Ue/Ie24 VDC / 0.5 A
DC-13 Ue/Ie24 VDC / 0.5 A
Voltage drop: 0.5 V
Leakage current lr:< 0.5 mA
Test pulse duration: ≤ 2.0 ms
Test pulse interval: 2,000 ms
Classification: ZVEI CB24I
Source: C0 Sink:
Diagnostic output: short-circuit proof, p-type
Rated operating voltage Ue2:max. 4 V below Ue
Operating current Ie2:max. 0.05 A
Utilisation category: DC-12 Ue/Ie24 VDC / 0.05 A
DC-13 Ue/Ie24 VDC / 0.05 A
External fuse rating: fuse:
1.0 A at output current ≤ 200 mA
1.6 A at output current > 200 mA
2.6 Classification
Standards: ISO 13849-1, IEC 61508
PL: e
Control Category: 4
PFH: 2.5 x 10-9 / h
SIL: suitable for SIL 3 applications
Mission time: 20 years
3. Mounting
3.1 General mounting instructions
During fitting of the actuator and the sensor, the requirements
of ISO 14119, especially paragraph 7 must be observed.
The component can be mounted in any position. The only condition
is that, the active surface of the safety sensor and the actuator are
opposite. The sensor enclosure must not be used as an end stop. The
safety sensor must only be used within the assured switching distances
≤ sao and ≥ sar.
The safety sensor and the corresponding actuator can be fixed
using the supplied M18 nuts (A/F 24). The max. tightening torque of
the supplied screws is 500 Ncm. Alternatively, the H18 fixing clamp
(accessory) can be used for the fixation of the safety sensor.
A concealed mounting is possible, however this reduces the switching
distance. The reduction will be lower, when the safety sensor protrudes
a few mm.
The CST 180-1 actuator has two fixing holes displaced by 90°. The
max. tightening torque of the supplied screws is 100 Ncm.
The CST-180-2 actuator is screwed into a prepared tapped hole M 18.
Use the slot to the front.
The actuator and/or clamp must be permanently fitted to the
guard system and protected against displacement by suitable
measures (tamperproof screws, gluing, drilling of the screw
heads, pinning).
To avoid any interference inherent to this kind of system and any
reduction of the switching distances, please observe the following
guidelines:
• The presence of metal chips in the vicinity of the sensor is liable to
modify the switching distance
• Keep away from metal chips
• Minimum distance between two sensors: 100 mm
When used at ambient temperatures < -10 °C, the connecting
cables must be hardwired.

4
Operating instructions
Safety sensor CSS 8-180
EN
3.2 Dimensions
All measurements in mm.
Safety sensor with cable
24
LED
98
4
154
M 18x1
Safety sensor with connector
24
LED
107
4
154
M 18x1
CST 180-1 actuator
25 24,4
15,2
M18 x 1
33,5
46
15
Ø 5,6Ø 5,1
Ø 9
CST 180-2 actuator
25
¤16,6
M18x1
H 18 clamp
15
M5
8 30
Ø 18
33
46
17
3.3 Adjustment
The LED in the end cap of the safety sensor can be used as adjustment
tool.
The yellow flashing LED of a sensor signals if an adjustment of the
switching distance is required. Reduce the distance between the sensor
and the actuator, until the LED in the end cap of the safety sensor is
continuously lit yellow. In this position, a reliable switching position
of the sensor is obtained. (also refer to "Operating Principle of the
Diagnostic Outputs").
The proper functionality must always be checked by means of the
connected safety-monitoring module.
3.4 Switch distance
The graphs show the switch-on and switch-off points of the sensor
due to the approach of the actuator. The maximum misalignment of
the actuator with regard to the sensor centre is 7 mm. A concealed
mounting of the sensor and the actuator will reduce the switching
distance.
S
V
Typical response range of the safety sensor
-5-6-7-8 5678
5
0
[mm]
0-1-2-3-4 1 234
8
10
SSar
SOFF SON
Sao
S [mm]
V [mm]
Key
S Switch distance
V Axial offset
SON Switch-on distance
SOFF Switch-off distance
SHHysteresis range SH= SOFF-SON
Sao Assured switching distance
Sar Assured switch-off distance

5
CSS 8-180
Operating instructions
Safety sensor
EN
4. Electrical connection
4.1 General information for electrical connection
The electrical connection may only be carried out by
authorised personnel in a de-energised condition.
The power supply for the safety sensors must provide protection
against permanent over-voltage. Under fault conditions, the voltage
must not exceed 60 V. supply units according to IEC 60204-1 is
recommended.
The safety outputs can be integrated into the safety circuit of the control
system. For applications of PL e / control category 4 to ISO 13849-1,
the safety outputs of the safety sensor or sensor of the chain must be
wired to a safety monitoring module of the same control category .
Requirements for the connected safety-monitoring module:
• Dual-channel safety input, suitable for p-type safety sensors with NO
function.
• Digital inputs to EN 61131-2, Table "Standard operating ranges for
digital inputs (current sinking)"
The safety-monitoring module must tolerate internal functional tests of
the sensors with cyclic switch-off of the sensor outputs for max. 1 ms.
The safety-monitoring module must not be equipped with a cross-wire
detection function. The safety-monitoring module does not need to have
a cross-wire short monitoring function, if necessary, the cross-wire short
monitoring function must be disabled.
Information for the selection of suitable safety-monitoring
modules can be found in the Schmersal catalogues or in the
online catalogue on the Internet: www.schmersal.net.
4.2 Series-wiring
A 200 m long sensor chain can be set up. Please note that voltage
losses could occur (due to cable length, cable section, voltage drop/
sensor)! For longer cable lengths, the section of the connecting cables
must be taken as large as possible.
Wiring examples for series-wiring, refer to appendix
4.3 Note on the total length of a safety sensor chain
The voltage drop of a long sensor chain must be taken into account
when planning the wiring.
Typical resistance of the different sensor connecting cables (20°C):
0.50 mm2: approx. 36 Ω / km
0.34 mm2: approx. 52 Ω / km
0.25 mm2: approx. 71 Ω / km
The resistance of the safety outputs / sensor used is load-dependent:
• 300 mΩ at 1 A current load, i.e. max. load of the safety outputs is
2 x 500 mA
• 30 mΩ at 100 mA current load, i.e. 2 x 50 mA load when a safety-
monitoring module is connected.
• Power consumption of a safety sensor approx. 30 mA
• Diagnostic output of a safety sensor max. 50 mA
Protection is not required when pilot wires are laid. The cables however
must be separated from the supply and energy cables. The max. fuse
rate for a sensor chain depends on the section of the connecting cable
of the sensor.
When wiring SD devices, please observe the voltage drop on
the cables and the current carrying capacity of the individual
components.
5. Set-up and maintenance
5.1 Functional testing
The safety function of the safety components must be tested. The
following conditions must be previously checked and met:
1. Fitting of the sensor and the actuator
2. Fitting and integrity of the power cable
3. The system is free of dirt and soiling (in particular metal chips)
5.2 Maintenance
In the case of correct installation and adequate use, the safety sensor
features maintenance-free functionality.
A regular visual inspection and functional test, including the following
steps, is recommended:
1. Check the fitting and integrity of the safety sensor, the actuator and
the cable
2. Remove possible metal chips
Measures must be taken to protect against manipulation or
against the bypassing of safety device, for example, using an
extra actuator.
Damaged or defective components must be replaced.

6
Operating instructions
Safety sensor CSS 8-180
EN
6. Diagnostic functions
6.1 Operating principle of the diagnostic LED's
The safety sensor indicates the operating condition and faults by means
of three-colour LED's located in the lateral surfaces of the sensor.
The green LED indicates that the safety sensor is ready for operation.
The sensor is not actuated. When the safety sensor is actuated by
the CST 180 actuator, the indication switches from green to yellow.
The safety outputs of the safety sensor are enabled. If the actuator is
near the limit of the sensor's switching distance, the yellow LED will
flash. The flashing can be used to prematurely detect variations in
the clearance between the sensor and the actuator (e.g. sagging of a
safety guard). The sensor must be adjusted before the distance to the
actuator increases and before the safety outputs are disabled, thus
stopping the machine. The safety outputs remain enabled. The sensor
can be readjusted before the safety outputs are disabled, thus stopping
the machine. An active fault is indicated by the red flashing LED and
causes the diagnostic output to be disabled. Errors in the coding of the
actuator, at the outputs of the sensor or in the sensor are signalled by
the red LED. After a short analysis of the active fault, signalled by the
red permanent signal, the defined error is indicated by flash pulses. The
safety outputs are enabled in a delayed manner, when the fault is active
for 1 minute.
Flash codes red diagnostic LED
LED indication (red) Error cause
1 flash pulse Error output Y1
2 flash pulses Error output Y2
3 flash pulses Cross-wire Y1/Y2
4 flash pulses ambient temperature too high
5 flash pulses Wrong or defective actuator
Continuous red Internal error
6.2 Operating principle of the electronic diagnostic output
The short-circuit proof diagnostic output can be used for central
visualisation or control functions, e.g. in a PLC.
The electronic diagnostic output signals faults before the safety outputs
are disabled, thus enabling a controlled shutdown.
The diagnostic output is not a safety-related output.
The diagnostic output can also be used to detect clearance variations
between the sensor and the actuator in the same way as the yellow
LED. An active fault causes the diagnostic output to be disabled. The
safety outputs are disabled after max. 30 minutes if the fault is not
rectified. The signal combination, diagnostic output disabled and safety
channels still enabled, can be used to stop the production process in a
controlled manner.
Table: diagnostic information
Sensor status LED Diagnostic output Safety outputs
not actuated green 0 V 0 V
actuated yellow 24 V 24 V
Actuated in
limit area
flashes
yellow
2 Hz pulsed 24 V
Fault:
1- 5 pulses
flashes
red
10 s delayed
24 V 0 V
1 min delayed
24 V 0 V
Error red 10 s delayed
24 V 0 V
undelayed
24 V 0 V
Error
Faults which no longer guarantee the functioning of the safety sensor
(internal fault,) will also disable the safety outputs immediately. Any
error that does not immediately affect the safe functioning of the safety
sensor (e.g. the ambient temperature too high, interference potential
at a safety output, cross-wire short) will lead to a delayed shut-down.
In this situation, the diagnostic output will be switched off after approx.
The safety outputs are disabled after max. 1 minute if the fault is not
rectified. This signal combination, diagnostic output disabled and safety
channels still enabled, can be used to stop the production process in a
controlled manner.
After fault rectification, the error message is reset by opening and re-
closing the corresponding safety guard.
The safety outputs will switch, thus enabling the machine. For the
release, the chain of sensors must be permanently actuated.
A cross-wire short at the safety outputs of a sensor chain will
load the sensor from the place where the fault is located up
to the end of the chain. The fault therefore can be signalled
by multiple sensors. Starting from the safety-monitoring
module, the cross-wire short is located before the first sensor
signalling the fault.
7. Disassembly and disposal
7.1 Disassembly
The safety switchgear must be disassembled in a de-energised
condition only.
7.2 Disposal
The safety switchgear must be disposed of in an appropriate manner in
accordance with the national prescriptions and legislations.

7
CSS 8-180
Operating instructions
Safety sensor
EN
8. Appendix
8.1 Wiring examples
The application examples shown are suggestions. They however do not release the user from carefully checking whether the switchgear and its set-
up are suitable for the individual application.
Wiring example 1
BN
BU
WH
BK
BN BN
BU BU
WH
BK
WH
BK
BN BN
BU BU
WH
BK
WH
BK
BN BN
BU BU
WH
BK
WH
BK
24 V
0V
CST 180-1
CSS-8-180-2P-Y-L
CST 180-1 CST 180-1
CSS-8-180-2P-Y-L
CSS-8-180-2P-E-L
CSS-8-180-2P-Y-L
CST 180-1
Safety-monitoring module
Series-wiring of safety sensors in larger plants
CSS 8-180-2P-E-L as an individual component or the terminal device of the chain. The voltage supply to the safety inputs is realised internally in this
sensor type. The CSS 8-180-2P-Y-L safety sensors have separated input and output lines. The outputs of the first sensor are wired to the inputs of
the next sensor and so on. A 200m long sensor chain can be set up.
A safety sensor of the CSS 8-180-2P-Y-L type can also be used as a terminal device in a chain; in this situation, additional wiring is required. The
positive operating voltage must be wired to both safety inputs.
Wiring example 2
Safety-monitoring
module
24 V
0V
GY
BN
BU
WH
VT
BK
WH
0V
WH
VT
0V
GY
BK
RD
0V
WH
VT
0V
BN
BU
BN
BU
BN
BU
GY
BK
RD
GY
BK
RD
CST 180-1
CSS-8-180-2P+D-E-L
CST 180-1
CSS-8-180-2P+D-M-L
CST 180-1
CSS-8-180-2P+D-M-L
CST 180-1
CSS-8-180-2P+D-M-L
Series-wiring of safety sensors with common connecting cable for the inputs and outputs
CSS 8-180-2P-E-L as an individual component or the terminal device of the chain. The voltage supply to the safety inputs is realised internally in this
sensor type. The series-wiring of multiple safety sensors is realised by wiring in the control cabinet or in on-site junction boxes.
A CSS8-180-2P+D-M-L safety sensor can also be used as a terminal device of a chain. In this case, the positive operating voltage must be wired to
both safety inputs of this safety sensor.

8
Operating instructions
Safety sensor CSS 8-180
EN
8.2 Wiring of the different sensor types
Terminal device or individual component: CSS 8-180-2P+…-E-L…
Cable section
4-pole: 4 x 0.5 mm²,
5-pole: 5 x 0.35 mm²
WH
GY
BK
BN
BU
Connecting cable (2 m) with connector:
Male connector M12, 4 pole
Male connector M12, 5 pole
3
2
1
4
3
2
5
1
4
Lead colours
connecting cable
Connection example Pin configuration
of the connector
BN (brown) A1 Ue Pin 1
BU (blue) A2 GND Pin 3
BK (black) Y1 safety output 1 Pin 4
WH (white) Y2 safety output 2 Pin 2
GY (grey) only 5-pole version: diagnostic output (optional) Pin 5
Sensor for series-wiring:CSS 8-180-2P-Y-L…
Connecting cable:
Inputs (IN), grey cable 0.25 m
4 pole: 4 x 0.5 mm2,
Outputs (OUT), black cable 2 m
4 pole: 4 x 0.5 mm2
BN BN
BU BU
BK BK
WH WH
Connecting cable with connector:
Inputs (IN): female connector M12,
4 pole, 0.25 m
Outputs (OUT): male connector M12,
4 pole, 2 m
3
2
51
4
3
2
5
1
4
Female
connector
(IN)
Male
connector
(OUT)
Lead colours
connecting cable
Wiring
grey cable (IN)
Black cable (OUT) Pin configuration
of the connector
BN (brown) A1 UeA1 UePin 1
BU (blue) A2 GND A2 GND Pin 3
BK (black) X1 safety input 1 Y1 safety output 1 Pin 4
WH (white) X2 safety input 2 Y2 safety output 2 Pin 2
Sensor with multifunctional connection: CSS 8-180-2P+D-M…
Connecting cable (2 m):
Cable section 7 pole:
7 x 0.25 mm2
WH
VT GY
BK
RD
BN
BU
Connecting cable (2 m) with connector or
integrated connector:
Male connector M12, 8 pole
5
8
4
3
2
1
7
6
Lead colours
connecting cable
Connection example Pin configuration of the
connector
BN (brown) A1 UePin 1
BU (blue) A2 GND Pin 3
VT (violet) X1 safety input 1 Pin 6
WH (white) X2 safety input 2 Pin 2
BK (black) Y1 safety output 1 Pin 4
RD (red) Y2 safety output 2 Pin 7
GY (grey) Diagnostic output Pin 5
– spare Pin 8

9
CSS 8-180
Operating instructions
Safety sensor
EN
8.3 Accessory connector
Schedule 4: Wiring of the safety sensor with cable or integrated connector
Function safety switchgear Pin configuration
of the connector
5
8
4
3
2
1
7
6
Colour codes of the Schmersal
connectors
Poss. colour codes of other
customary connectors
or the integrated
cable
with conventional diagnostic output IP67 / IP69
to DIN 47100
IP69K
(PVC)
to
IEC 60947-5-2: 2007
A1 Ue1 WH BN BN
X1 Safety input 1 2 BN WH WH
A2 GND 3 GN BU BU
Y1 Safety output 1 4 YE BK BK
OUT Diagnostic output 5 GY GY GY
X2 Safety input 2 6 PK VT PK
Y2 Safety output 2 7 BU RD VT
IN without function 8 RD PK OR
Colour code key
Code Colour Code Colour Code Colour Code Colour
BK black GN green PK pink WH white
BN brown GY grey RD red YE yellow
BU blue OR orange VT violet
Connecting cables with coupling (female)
IP67 / IP69, M12, 8-pole - 8 x 0.23 mm²
to DIN 47100
Connecting cables with coupling (female)
IP69K, M12, 8-pole - 8 x 0.21 mm²
Cable length Part number Cable length Part number
2.5 m
5.0 m
10.0 m
103011415
103007358
103007359
5.0 m
5.0 m, angled
101210560
101210561

10 EN
CSS180-F-EN
Operating instructions
Safety sensor CSS 8-180
9. EU Declaration of conformity
Name of the component: CSS 8-180
Type: See ordering code
Description of the component: Non-contact safety sensor
Relevant Directives: 2006/42/EG
2014/30/EU
2011/65/EU
Machinery Directive
EMC-Directive
RoHS-Directive
Applied standards: DIN EN 60947-5-3:2014,
DIN EN ISO 14119:2014,
DIN EN ISO 13849-1:2008,
DIN EN 61508:2011
Notied body for the prototype test: Institut für Arbeitsschutz der
Deutschen Gesetzlichen Unfallversicherung
Alte Heerstraße 111
53757 Sankt Augustin
ID n°: 0121
EC-prototype test certicate: IFA 1001232
Person authorised for the compilation
of the technical documentation:
Oliver Wacker
Möddinghofe 30
42279 Wuppertal
Place and date of issue: Wuppertal, February 3, 2017
Authorised signature
Philip Schmersal
Managing Director
EU Declaration of conformity
Original K.A. Schmersal GmbH & Co. KG
Möddinghofe 30
42279 Wuppertal
Germany
Internet: www.schmersal.com
We hereby certify that the hereafter described components both in their basic design and construction conform
to the applicable European Directives.
The currently valid declaration of conformity can be
downloaded from the internet at www.schmersal.net.
K.A. Schmersal GmbH & Co. KG
Möddinghofe 30, 42279 Wuppertal
Germany
Phone: [phone]
Telefax: [phone]
E-Mail: [email protected]
Internet: www.schmersal.com