SCHUNK VERO-S User instructions

Translation of Original Operating Manual
VERO-S
Setup cart
Assembly and operating manual
Superior Clamping and Gripping

Imprint
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01.01|Setup cart |en
Imprint
Copyright:
This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely
supplied to our customers and operators of our products and forms part of the product.
This documentation may not be duplicated or made accessible to third parties, in particu-
lar competitive companies,
without our prior permission.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0489059
Edition: 01.01 |18/02/2016|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear customer,
congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for
the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results –to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time –even after purchase.
Kindest Regards
Your H.-D. SCHUNK GmbH & Co.
Spanntechnik KG
Lothringer Str. 23
D-88512 Mengen
Tel. [phone]
Fax [phone]
[email protected]
www.schunk.com

Table of contents
01.01|Setup cart |en
3
Table of contents
1
General .................................................................................................................... 4
1.1
Warnings................................................................................................................... 4
1.2
Applicable documents .............................................................................................. 5
2
Basic safety notes..................................................................................................... 6
2.1
Intended use............................................................................................................. 6
2.2
Not intended use...................................................................................................... 6
2.3
Notes on particular risks........................................................................................... 6
2.4
Instructions for safe operation................................................................................. 8
2.4.1
Constructional changes, attachments, or modifications.............................. 9
2.5
Personnel qualification............................................................................................. 9
2.6
Organizational measures.......................................................................................... 9
2.7
Using personal protective equipment.................................................................... 10
3
Warranty................................................................................................................. 11
4
Scope of delivery ..................................................................................................... 11
4.1
Accessories ............................................................................................................. 11
5
Technical data ......................................................................................................... 12
6
Functional description and operation ...................................................................... 13
6.1
Sliding and setting down the setup cart................................................................. 13
6.2
Drawers................................................................................................................... 14
6.3
Transport ................................................................................................................ 16
7
Clamping pin holder ................................................................................................ 17
7.1
Assembly................................................................................................................. 17
7.2
Disassembly ............................................................................................................ 19
8
Maintenance and care............................................................................................. 20
8.1
Maintenance........................................................................................................... 20
8.2
Care......................................................................................................................... 21
9
Trouble shooting ..................................................................................................... 23
10
Disposal .................................................................................................................. 23
11
Spare parts.............................................................................................................. 24
12
Drawings ................................................................................................................. 25

General
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01.01|Setup cart |en
General
This operating manual is an integral component of the product and
contains important information on safe and proper assembly,
commissioning, operation, care, maintenance and disposal. This
manual must be stored in the immediate vicinity of the product
where it is accessible to all users at all times.
Before using the product, read and comply with this manual,
especially the chapter “Basic safety notes”.(2, Page 6)
If the product is passed on to a third party, these instructions must
also be passed on.
Illustrations in this manual are provided for basic understanding of
the product and may differ from the actual product design.
We accept no liability for damage resulting from the failure to
observe and comply with this operating manual.
Warnings
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons.
Non-compliance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons.
Ignoring a safety note like this can lead to irreversible injury and
even death.
CAUTION
Dangers for persons.
Non-observance can cause minor injuries.
1
1.1

General
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5
NOTICE
Material damage
Information about avoiding material damage.
Applicable documents
General terms of business
Catalog data sheet of the purchased product
The documents listed here, can be downloaded on our homepage
www.schunk.com
1.2

Basic safety notes
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Basic safety notes
Risks to persons and property may arise from incorrect handling,
assembly and adjustment of this product if these instructions are
disregarded.
Report breakdowns and damages as soon as you detect it and
repair immediately, so as to keep the extent of damage as small
as possible and to avoid risking the safety of the product.
Only original SCHUNK spare parts may be used.
Intended use
This product is used to store devices and tools as well as other
suitable technical facilities.
The technical data specified by the manufacturer must never be
exceeded.
The product is intended for industrial use.
Intended use also means that the user has read and understood
this operating manual in its entirety, especially the chapter “Basic
safety notes”.
Not intended use
The product is not being used as intended if, for example:
•if it is used as a means of transport for the transportation of
people, devices and tools as well as other suitable technical
facilities.
•It is used in working environments that are not permissible.
•The technical data specified by the manufacturer are exceeded
during usage.
Notes on particular risks
This product may pose a danger to persons and property if, for
example:
•It is not used as intended;
•It is not installed or maintained properly;
•The safety and installation instructions, local applicable safety
and accident prevention regulations or the EC Machinery
Directive are not observed.
2
2.1
2.2
2.3

Basic safety notes
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7
WARNING
Risk of injury due to falling parts when setting up, operating,
dismantling, and transporting the setup cart.
Parts that have not been properly secured or incorrectly
positioned parts can come loose and fall down.
•Use suitable lifting equipment and means of transport.
•Position the devices and tools safely.
•When transporting and using the setup cart, stay clear of the
danger zone.
•Wear personal protective equipment.
WARNING
Risk of injury as a result of the setup cart tilting if loading of the
storage rack or the drawers is uneven or top-heavy.
•Load the setup cart evenly.
•Observe the maximum load weight.
WARNING
Risk of injury due to crushing or hitting when moving the setup
cart.
There is a danger of crushing or hitting when sliding the setup
cart or if it starts moving of its own accord on uneven ground.
•Observe the stopping distance when sliding the setup cart.
•When setting down the setup cart, actuate at least one
holding brake.
WARNING
Risk of injury due to accessibility and body posture
During setup, operation, disassembly and transport, a required
body posture can cause physical and psychological stresses.
•Use suitable lifting equipment.
•Wear personal protective equipment.
•Creating suitable work environment conditions.

Basic safety notes
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CAUTION
Risk of injury from parts which are under spring force (drawer
locking, drawer pull-out safety device)
•Wear protective gloves during assembly, operation and
disassembly.
CAUTION
There is a risk of crushing when loading and unloading the setup
cart.
•Use suitable lifting equipment.
•Wear personal protective equipment.
CAUTION
Risk of slipping or falling if the operational environment of the
setup cart is not clean (e.g. contaminated with cooling lubri-
cants or oil).
•Ensure that the working environment is clean before starting
assembly, disassembly and de-installation work.
•Wear suitable safety boots.
•Observe the safety and accident prevention regulations when
operating the setup cart.
CAUTION
Risk of injury due to sharp edges and rough or slippery surfaces.
There is a risk of suffering abrasions from raw components of the
setup cart and its accessories.
•Wear personal protective equipment, particularly protective
gloves.
Instructions for safe operation
•Make sure the load on the setup cart and on the drawers is
equal when loading and unloading. Raise/Lower loads slowly.
•During storage as well as during loading and unloading, activate
the holding brake at one guide roller at least.
•Only use on even ground. Take special care that the ground is
even when loading and unloading.
2.4

Basic safety notes
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9
•Always fully close the drawer after loading or unloading -
drawer locking must be activated.
•Before opening a drawer, make sure the remaining drawers are
fully closed (locked).
•Never use force when opening a drawer. Fully press in the
push-button when deactivating the drawer lock.
•Observe the permitted load rating of the individual drawers
and the storage rack.
•Make sure the drawers are fully closed (locked) before sliding
the setup cart.
•Use the handles to slide the setup cart.
•Never let the setup cart roll by itself.
•When on uneven or sloping surfaces, make sure that the setup
cart does not tilt or is set into motion of its own accord.
•Make sure the clamping pin holder is positioned correctly.
Constructional changes, attachments, or modifications
Additional threads, bore holes or attachments which are not
supplied as accessories by SCHUNK may affect safety.
They may only be applied after obtaining the prior consent of
SCHUNK.
Personnel qualification
Only qualified specialist personnel with the relevant safety training
may commission and operate the setup cart.
All persons charged with operating the setup cart must have
access to the operating manual, especially the chapter "Basic
safety notes".
Organizational measures
Obeying the rules
The operator must employ suitable organizational measures and
instructions in order to ensure that the relevant safety rules are
obeyed by the persons asked to operate, maintain and repair the
setup cart.
2.4.1
2.5
2.6

Basic safety notes
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01.01|Setup cart |en
Monitoring the behavior of personnel
The operator must at least occasionally check that the personnel
are behaving in a safety-conscious manner and are aware of the
potential hazards.
Danger signs
The operator must ensure that the signs concerning safety and
hazards on the machine where the setup cart is used are clearly
legible and are observed.
Malfunctions
If safety-related malfunctions come about at the setup cart, then
it must be shut down immediately until such a time as the mal-
function has been found and remedied. Only allow specialists to
remedy malfunctions.
Spare parts
Only use original SCHUNK spare parts.
Environmental regulations
Comply with the applicable legal norms when disposing of waste.
Using personal protective equipment
When using this product, you must comply with the relevant
health and safety at work rules and you must use the required
personal safety equipment (minimum: category 2).
2.7