SCHUNK VERO-S RWA2 User instructions

VERO-S setup cart
RWA2
Assembly and operating manual
Translation of Original Operating
Manual

Imprint
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Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK SE & Co. KG.
All rights reserved.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 1551792
Version: 01.00|10/05/2023|en
Dear Customer,
Thank you for trusting our products and our family-owned company, the leading technology
supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions. Ask
us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
Customer Management
Tel. [phone]
Fax [phone]
[e-mail]
Please read the operating manual in full and keep it close to the product.

Table of contents
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Table of Contents
1 General ............................................................................................. 4
1.1 Presentation of Warning Labels .............................................................. 4
1.2 Applicable documents .......................................................................... 4
2 Basic safety notes................................................................................. 5
2.1 Intended use...................................................................................... 5
2.2 Not intended use ................................................................................ 5
2.3 Notes on particular risks ....................................................................... 5
2.4 Instructions for safe operation ............................................................... 7
2.4.1 Constructional changes, attachments, or modifications ...................... 8
2.5 Personnel qualification ........................................................................ 8
2.6 Organizational measures....................................................................... 8
2.7 Personal protective equipment .............................................................. 8
3 Warranty............................................................................................ 9
4 Scope of delivery .................................................................................. 10
4.1 Accessories ........................................................................................ 10
5 Technical data ..................................................................................... 11
6 Functional description and operation ........................................................ 12
6.1 Sliding and setting down the setup cart ................................................... 12
6.2 Drawers ............................................................................................ 13
6.3 Transport........................................................................................... 16
7 Clamping pin holder ............................................................................. 17
7.1 Assembly........................................................................................... 17
7.2 Disassembly ....................................................................................... 19
8 Maintenance ....................................................................................... 20
8.1 Maintenance...................................................................................... 20
8.2 Care ................................................................................................. 20
9 Trouble shooting.................................................................................. 21
10 Disposal ............................................................................................. 22
11 Spare parts ......................................................................................... 23
12 Drawings ........................................................................................... 24

General
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1 General
This operating manual is an integral component of the product
and contains important information on safe and proper
assembly, commissioning, operation, care, maintenance and
disposal. This manual must be stored in the immediate vicinity of
the product where it is accessible to all users at all times.
Before using the product, read and comply with this manual,
especially the chapter “Basic safety notes”.}2 [/5]
If the product is passed on to a third party, these instructions
must also be passed on.
Illustrations in this manual are provided for basic understanding
of the product and may differ from the actual product design.
We accept no liability for damage resulting from the failure to
observe and comply with this operating manual.
1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Dangers for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
1.2 Applicable documents
lGeneral terms of business *
lCatalog data sheet of the purchased product *
The documents labeled with an asterisk (*) can be downloaded
from schunk.com.

Basic safety notes
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2 Basic safety notes
Improper handling, assembly and maintenance of this product
may result in risk to persons and equipment if this manual is not
observed.
Report any damage and defects immediately and repair without
delay to keep the extent of the damage to a minimum and avoid
compromising the safety of the product.
Only original SCHUNK spare parts may be used.
2.1 Intended use
This product is used to store devices and tools as well as other
suitable technical facilities.
The technical data specified by the manufacturer must never be
exceeded.
The product is intended for industrial use.
Intended use also means that the user has read and understood
this operating manual in its entirety, especially the chapter
“Basic safety notes”.
2.2 Not intended use
The product is not being used as intended if, for example:
lif it is used as a means of transport for the transportation of
people, devices and tools as well as other suitable technical
facilities.
lIt is used in working environments that are not permissible.
lThe technical data specified by the manufacturer are
exceeded during usage.
2.3 Notes on particular risks
This product may pose a danger to persons and property if, for
example:
lIt is not used as intended;
lIt is not installed or maintained properly;
lThe safety and installation instructions, local applicable safety
and accident prevention regulations or the EC Machinery
Directive are not observed.
WARNING
Risk of injury due to falling parts when setting up, operating,
dismantling, and transporting the setup cart.
Parts that have not been properly secured or incorrectly
positioned parts can come loose and fall down.
lUse suitable lifting equipment and means of transport.
lPosition the devices and tools safely.
lWhen transporting and using the setup cart, stay clear of the
danger zone.
lWear personal protective equipment.

Basic safety notes
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WARNING
Risk of injury as a result of the setup cart tilting if loading of
the storage rack or the drawers is uneven or top-heavy.
lLoad the setup cart evenly.
lObserve the maximum load weight.
WARNING
Risk of injury due to crushing or hitting when moving the setup
cart.
There is a danger of crushing or hitting when sliding the setup
cart or if it starts moving of its own accord on uneven ground.
lObserve the stopping distance when sliding the setup cart.
lWhen setting down the setup cart, actuate at least both
holding brakes (guide rollers must point outwards).
lWhen closing the drawer, there is a risk of crushing.The
drawer cover and the base frame close flush.
WARNING
Risk of injury due to accessibility and body posture
During setup, operation, disassembly and transport, a required
body posture can cause physical and psychological stresses.
lUse suitable lifting equipment.
lWear personal protective equipment.
lCreating suitable work environment conditions.
CAUTION
Risk of injury from parts which are under spring force (drawer
locking, drawer pull-out safety device)
lWear protective gloves during assembly, operation and
disassembly.
CAUTION
There is a risk of crushing when loading and unloading the
setup cart.
lUse suitable lifting equipment.
lWear personal protective equipment.

Basic safety notes
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CAUTION
Risk of slipping or falling if the operational environment of the
setup cart is not clean (e.g. contaminated with cooling
lubricants or oil).
lEnsure that the working environment is clean before starting
assembly, disassembly and de-installation work.
lWear suitable safety boots.
lObserve the safety and accident prevention regulations when
operating the setup cart.
CAUTION
Risk of injury due to sharp edges and rough or slippery
surfaces.
There is a risk of suffering abrasions from raw components of the
setup cart and its accessories.
lWear personal protective equipment, particularly protective
gloves.
2.4 Instructions for safe operation
lMake sure the load on the setup cart and on the drawers is
equal when loading and unloading. Raise/Lower loads slowly.
lDuring storage as well as during loading and unloading,
activate the holding brake at both guide rollers.
lOnly use on even ground (according to DIN 18202). Take special
care that the ground is even when loading and unloading.
lAlways fully close the drawer after loading or unloading -
drawer locking must be activated.
lNever use force when opening a drawer. Fully press the
knurled knob when deactivating the drawer lock.
lObserve the permitted load rating of the individual drawers
and the storage rack.
lMake sure the drawers are fully closed (locked) before sliding
the setup cart.
lUse the handles to slide the setup cart.
lNever let the setup cart roll by itself.
lWhen on uneven or sloping surfaces, make sure that the
setup cart does not tilt or is set into motion of its own accord.
lMake sure the clamping pin holder is positioned correctly.

Basic safety notes
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2.4.1 Constructional changes, attachments, or modifications
Additional threads, bore holes or attachments which are not
supplied as accessories by SCHUNK may affect safety. They may
only be applied after obtaining the prior consent of SCHUNK.
2.5 Personnel qualification
Only qualified specialist personnel with the relevant safety
training may commission and operate the setup cart.
All persons charged with operating the setup cart must have access
to the operating manual, especially the chapter "Basic safety notes".
2.6 Organizational measures
Obeying the rules
The operator must employ suitable organizational measures and
instructions in order to ensure that the relevant safety rules are
obeyed by the persons asked to operate, maintain and repair the
setup cart.
Monitoring the behavior of personnel
The operator must at least occasionally check that the personnel
are behaving in a safety-conscious manner and are aware of the
potential hazards.
Danger signs
The operator must ensure that the signs concerning safety and
hazards on the machine where the setup cart is used are clearly
legible and are observed.
Malfunctions
If safety-related malfunctions come about at the setup cart, then
it must be shut down immediately until such a time as the
malfunction has been found and remedied. Only allow specialists
to remedy malfunctions.
Spare parts
Only use original SCHUNK spare parts.
Environmental regulations
Comply with the applicable legal norms when disposing of waste.
2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
lWhen working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
lObserve the valid safety and accident prevention regulations.
lWear protective gloves to guard against sharp edges and
corners or rough surfaces.
l
Wear heat-resistant protective gloves when handling hot surfaces.
lWear protective gloves and safety goggles when handling
hazardous substances.
lWear close-fitting protective clothing and also wear long hair
in a hairnet when dealing with moving components.

Warranty
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3 Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following
conditions:
lObserve the applicable documents, }1.2 [/4]
lObserve the ambient conditions and operating conditions
lObservance of the permitted load rating of the individual
drawers and the storage rack. }6.2 [/14]
lObservance of the specified care and maintenance
instructions }8 [/20]
Not covered by the warranty are clamping pin holders, storage
racks, screw connections, springs, bearings, screws and wearing
parts.

Scope of delivery
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4 Scope of delivery
1 VERO-S setup cart 2 (RWA2)
1 Assembly and operating manual
4.1 Accessories
(see catalog or data sheets when ordering separately)
Clamping pin holder (RWH mini 74-25)
Clamping pin holder (RWH mini 74-45)
Clamping pin holder (RWH plus 74-25)
Clamping pin holder (RWH plus 74-45)

Technical data
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5 Technical data
Total height [mm] 898
Overall width [mm] 1239.8
Overall depth [mm] 750
Total weight [kg] 112
Max. load rating per drawer [kg] 115 / 150
Max. load rating of the storage rack [kg] 400
Full pull-out drawer [kg] 483
Clear height in the drawer [mm] 199 / 239,5
Storage height in the drawer [mm] 279 / 319,5
Operating temperature [°C] +15 to +60
The product is intended for industrial use when operated in
closed rooms. For this reason, it should be protected against
excess humidity, chemical vapors and contamination.

Functional description and operation
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6 Functional description and operation
The item numbers specified for the corresponding individual
components relate to the chapter Drawings, }12 [/24]
Carefully lift the product (e.g. using suitable lifting gear) from the
packaging.
CAUTION
Danger of injury due to sharp edges and rough or slippery
surfaces
Use personal protective gear, especially safety gloves.
Check the delivery for completeness and for transport damage.
6.1 Sliding and setting down the setup cart
The setup cart has two fixed rollers for heavy loads (item 4.2) and
two guide rollers (item 4.1) with holding brake.
The two guide rollers are arranged in such a way that when
sliding the setup cart (forwards) the holding brake can always be
activated on both of the guide rollers. There are two handles for
the purpose of sliding the setup cart (item 3.1).
Setup cart with handles (item 3.1), guide rollers (item 4.1) and fixed rollers for
heavy loads (item 4.2)

Functional description and operation
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The setup cart is for the quick access to devices and tools as well
as other suitable technical facilities directly on the machine. It is
not intended for the transport of objects over long distances. For
more information on transporting, please see chapter
"Transport" }6.3 [/16].
When sliding the setup cart, the stopping distance needs to be
taken into consideration according to the load. The holding
brakes are not suitable for decelerating the setup cart. The
holding brake is used to prevent it from moving of its own accord
after already stopping.
6.2 Drawers
The drawers each have a drawer lock as well as a drawer pull-
out safety device.
lDrawer lock:
The drawer lock locks the drawer in place when in closed
position. The lock is released by moving the knurled knob
(pos. 6.6) on the left-hand frame profile. As soon as the
drawer is opened approx. 20 mm, it is no longer required to
hold the knurled knob.
lDrawer pull-out safety device:
The drawer prevents the simultaneous opening of multiple
drawers. Before you can open another drawer, the opened
drawer must first be closed full and you need to hear the
drawer lock audibly snap into place.
Drawer lock with Knurled knob (item 6.6)

Functional description and operation
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Maximum loading of the drawers and avoiding the risk of
tilting
Every drawer has a max. load rating of 150 kg. If loading is
uneven or if the setup cart is unloaded, the max. loading of a
drawer reduces to 115 kg. Here, take the center of gravity position
of the drawer loading into consideration.
Maximum load rating of the storage rack and the four drawers of the setup cart

Functional description and operation
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Maximum load of the upper drawers with otherwise unloaded setup cart
Maximum load of the lower drawers with otherwise unloaded setup cart
Centre of gravity Centre of gravity
Observation of the drawer's centre of gravity position with otherwise unloaded setup cart

Functional description and operation
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6.3 Transport
When sliding the setup cart over longer distances, the following
notes must be taken into account depending on the means of
transport:
lSliding using manpower:
The setup cart does not have a brake which would make
deceleration possible when sliding. If the setup cart is moved
by hand, it will need to be brought to a standstill again
manually. Depending on the load, the required stopping
distance needs to be taken into consideration.
lTransport with forklift:
Select the position of the fork arms according to the load
(center of gravity) of the setup cart. Only load up from the
long side!
Position the fork arms up to the stop beneath the setup cart.
Use anti-slip mats and secure the setup cart with tension
belts.
Only perform the transport at low speeds. Provide additional
fastening for top-heavy or heavy loads in the setup cart or
remove them from the setup cart before transport.
When transporting with a forklift, only load up from the long side.
lTransport on EPAL Euro pallets:
Before lowering the setup cart to the EPAL Euro pallet, place
anti-slip mats under the rollers.
Actuate the holding brake at the guide rollers. Secure the
setup cart to the pallet using tension belts or straps.

Clamping pin holder
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7 Clamping pin holder
The item numbers specified for the corresponding individual
components relate to the chapter Drawings, }12 [/24]
CAUTION
There is a danger of crushing during assembly and disassembly
of the clamping pin holders.
lUse assembly aid.
lWear personal protective equipment.
CAUTION
Danger from noise.
Noise stress from assembling and disassembling the clamping pin
holders.
lWear hearing protection.
lUse soft-head hammer.
7.1 Assembly
The clamping pin holders for holding SPx 20 or SPx 40 clamping
pins can be positioned individually on the storage racks and
drawers (items 1 and 2).
There is an undercut in the clamping pin holder for the fixed
position in the locating hole.
1 Clamping pin holder for SPx 20-clamping pin
2 Clamping pin holder for SPx 40-clamping pin
The storage rack and the drawers have a gauge for bore holes of
100 mm in both directions.
Bore hole for
clamping pin holder
Gauge for bore holes of 100 mm of the storage rack and the drawers

Clamping pin holder
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Assembly steps:
Positioning the clamping pin holders centrally above the bore
hole of the storage rack or drawer.
Positioning of the clamping pin holder centrally above the bore hole
Move the clamping pin holder to its end position with soft
hammer blows.
Direction of the mating force
Check that the contact surface is resting flush on the rack.
1 End position of the clamping pin holder
2 Contact surface of the clamping pin holder flush on the rack
Using a soft-blow hammer is recommended for the assembly.
A turned part with collar can be used to make assembly easier.
This can be inserted into the holding bore hole of the clamping
pin and thus provides a central introduction of mating force.
1 For example, a turned part with collar as an assembly aid
for the clamping pin holder SPx 20
2 For example, a turned part with collar as an assembly aid
for the clamping pin holder SPx 40

Clamping pin holder
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7.2 Disassembly
The clamping pin holders for holding SPx 20 or SPx 40 clamping
pins can be loosened again with light hammer blows along the
length.
Hammer blows along the length of the clamping pin holder for disassembly

Maintenance
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8 Maintenance
8.1 Maintenance
The setup cart is maintenance-free.
8.2 Care
The frame and the drawers of the setup cart are powder-coated.
The storage rack and rack inserts are stainless steel.
Cleaning recommendation for powder-coated surfaces:
(check on non-visible surfaces first, e.g. on the underside of the
drawer)
lUse cleaning towels or cloths / natural or plastic sponges. Do
not use cleaning pads made of plastic or steel wool.
lFor light dirt, clean with clear water (cold or lukewarm). If
necessary, supplement with small amounts of neutral of
slightly alkaline detergents.
lWith stubborn contamination, like greasy or oily substances,
aroma-free gasoline hydrocarbons can be used.
lDo not use any scouring or abrasive materials.
lDo not use any acidic or strongly alkaline cleaning or surface-
active agents.
lDo not use any organic solvents which contain ester, ketone,
alcohol, aromas, glycol ether, halogenated hydrocarbons or
similar.
lSurface or detergent temperature < 25 °C.
lDo not use any steam blasters or high-pressure cleaners.