SCHUNK RGG 20 User instructions

01/RGG/2009-02-09/SW Document last updated: 2009-01-12
Cleaning Unit
Type RGG 20
Assembly and Operating Manual
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201/RGG/2009-02-09/SW
Dear Customer,
Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have
opted for the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve
best machining results –to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time –even after purchase.
You can reach us directly at the mentioned addresses in the last chapter of these
instructions.
Kindest Regards,
Your SCHUNK GmbH & Co. KG
Precision Workholding Systems
Bahnhofstr. 106 –134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]
www.schunk.com
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Table of contents
01/RGG/2009-02-09/SW 3
Table of contents
1 About this manual.................................................................................................4
1.1 Purpose/validity..........................................................................................4
1.2 Target groups.............................................................................................4
1.3 Applicable documents..............................................................................s4
1.4 Symbols in this manual ..............................................................................5
2 Basic safety notes ................................................................................................6
2.1 Intended use ..............................................................................................6
2.2 Environmental and operating conditions ....................................................6
2.3 Controlled production.................................................................................6
2.3.1 Protective equipment.....................................................................7
2.3.2 Constructional changes, attachments, or modifications.................7
2.4 Personnel qualification...............................................................................7
2.5 Safety-conscious working...........................................................................7
2.6 Notes on particular risks.............................................................................7
3 Warranty................................................................................................................8
4 Scope of delivery..................................................................................................8
5 Technical Data ......................................................................................................9
6 Assembly and initial commissioning................................................................10
6.1 Mechanical connection.............................................................................10
6.2 Assembly example...................................................................................11
6.2.1 Toolholder TENDO......................................................................11
6.2.2 Toolholder WELDON...................................................................12
6.3 Commissioning.........................................................................................13
7 Troubleshooting..................................................................................................14
7.1 Is there no air/cooling water coming out of the RGG?..............................14
8 Maintenance and care ........................................................................................14
9 Assembly drawing..............................................................................................15
10 Spare parts..........................................................................................................16
11 Contact ................................................................................................................17
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About this manual
401/RGG/2009-02-09/SW
1 About this manual
1.1 Purpose/validity
This manual is part of the module and describes the safe
and proper use during all phases of operation.
This manual is valid only for the module specified on the
front page.
1.2 Target groups
Target group
Task
Manufacturer, operator
Keep this manual available for the personnel at all
times.
Require personnel to read and observe this manual and
the applicable documents, especially the safety notes
and warnings.
Skilled personnel, fitter
Read, observe and follow this manual and the
applicable documents, especially the safety notes and
warnings.
Tab. 1
1.3 Applicable documents
You can find the following documents on our homepage:
Document
Purpose
Catalog
Technical data or application parameters of the module
and information on accessories. The last version is always
valid.
Assembly and Operating
Manuals for toolholders
Detailed information about assembly, adjustment and
commissioning of the toolholder.
General terms of
business
Including notes on the warranty.
Tab. 2
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About this manual
01/RGG/2009-02-09/SW 5
1.4 Symbols in this manual
To give you quick access to information, the following
symbols will be used in this guide:
Symbol
Designation
WARNING
Dangers for persons.
Nonobservance can cause death or serious injuries.

Handling instruction, also measures in a warning or note.
1.
2.
3. ...
Step-by-step handling instruction.
Observe the order.
Component/spare part represented in a graphic.
Part/detail shown in a graphic which is part of a spare part or which
must be provided by the customer.
(10), (/10/)
Reference in the text or in a handling instruction to a part that is
represented in a graphic.
Tab. 3
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Basic safety notes
601/RGG/2009-02-09/SW
2 Basic safety notes
2.1 Intended use
The module was designed to spray off workpieces or
objects. The RGG cleaning unit may only be used in
combination with a toolholder.
The module is intended for installation in a machine. The
requirements of the applicable guidelines must be observed
and complied with.
The module may be used only in the context of its defined
application parameters.
Any other use or use exceeding that specified is an
infringement of use for intended purpose. For example, use
of the RGG with a shrink holder is classed as improper use.
The manufacturer bears no liability for damage resulting
from such use.
2.2 Environmental and operating conditions
The module may be used only in the context of its
defined application parameters (see chapter 5, page 9
and catalog).
2.3 Controlled production
The module represents the state of the art and the
recognized safety rules at the time of delivery. However, it
can present risks if, for example:
•The module is not used in accordance with its intended
purpose.
•The module is not installed or maintained properly.
•The EC Machinery Directive, the VDE directives, the
safety and accident-prevention regulations valid at the
usage site, or the safety and installation notes are not
observed.
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Basic safety notes
01/RGG/2009-02-09/SW 7
2.3.1 Protective equipment
Provide protective equipment per EC Machinery
Directive.
2.3.2 Constructional changes, attachments, or modifications
Additional drill holes, threads, or attachments that are not
offered as accessories by SCHUNK may be attached only
with permission of SCHUNK.
2.4 Personnel qualification
The assembly, initial commissioning, maintenance, and
repair of the module may be performed only by trained
specialist personnel.
Every person called upon by the operator to work on the
module must have read and understood the complete
Assembly and Operating Manual, especially chapter 2
"Basic safety notes". This applies particularly to occasional
personnel such as maintenance personnel.
2.5 Safety-conscious working
Avoid any manner of working that may interfere with the
function and operational safety of the module.
Observe the safety and accident-prevention regulations
valid at the usage site.
2.6 Notes on particular risks
Risk of injury from objects falling and being ejected
Provide protective equipment to prevent objects from
falling or being ejected, such as processed workpieces,
tools, chips, fragments, rejects.
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Warranty
801/RGG/2009-02-09/SW
3 Warranty
The warranty is valid for 24 months from the delivery date to
the production facility under the following conditions:
•Intended use in 1-shift operation
•Observation of the ambient conditions and operating
conditions (see chapter 2.2, page 6)
Also observe our general terms of business.
4 Scope of delivery
The scope of delivery includes:
•Cleaning Unit Type RGG.
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Technical Data
01/RGG/2009-02-09/SW 9
5 Technical Data
Further technical data can be found in our catalog. The
most recent version applies.
Type
RGG 20
Mechanical operating data
Deadweight [kg]
0,1
Ambient temperature [°C]
Min.
-10 (14°F)
Max.
+90 (194°F)
Speed n [rpm]
100
Operating data for media connection
Pressure medium
Machine cooling water or
compressed air
Maximum pressure [bar]
80
Tab. 4 Technical Data
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Assembly and initial commissioning
10 01/RGG/2009-02-09/SW
6 Assembly and initial commissioning
6.1 Mechanical connection
WARNING
Risk of injury when the machine/system moves
unexpectedly
Switch off power supply.
Note
Do not use a shrink holder!
Fig. 1
1. Check whether the O-rings (20) are fitted on the shank,
fit O-rings (20) if necessary.
2. Clamp the module in the toolholder with the shank or
using the clamping face (/1/).
3. Make sure all nozzles not in use are tightly sealed using
the locking screws (10).
4. Use the set screws (11) to reduce the jet from the
nozzles (/3/).
/1/
11
10
20
/3/
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Assembly and initial commissioning
01/RGG/2009-02-09/SW 11
6.2 Assembly example
6.2.1 Toolholder TENDO
The TENDO toolholder clamps the shank of the RGG using
distributed clamping.
Fig. 2 Sectional view of the RGG clamped in the TENDO
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Assembly and initial commissioning
12 01/RGG/2009-02-09/SW
6.2.2 Toolholder WELDON
The shank of the RGG is clamped in the clamping face (/1/)
using the set screw (/2/) of the WELDON toolholder.
Fig. 3 Sectional view of the RGG clamped in the
WELDON
/1/
/2/
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Assembly and initial commissioning
01/RGG/2009-02-09/SW 13
6.3 Commissioning
(Item see chapter 9 "Assembly drawing", page 15)
WARNING
Danger of injury from locking screws being ejected
Fully tighten all locking screws on the nozzles which are
not in use.
Note
The set screws (11) can be used to reduce the jet from the
nozzle.
At least two nozzles must be open.
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Troubleshooting
14 01/RGG/2009-02-09/SW
7 Troubleshooting
7.1 Is there no air/cooling water coming out of the
RGG?
Possible cause
Corrective action
All nozzles are closed.
Check the nozzles. At least two nozzles
must be open.
Tab. 5 Troubleshooting
8 Maintenance and care
The RGG is maintenance-free.
Spare parts can be replaced or exchanged if necessary.
(see chapter 10, page 16)
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Assembly drawing
01/RGG/2009-02-09/SW 15
9 Assembly drawing
Fig. 4 Exploded view of the RGG
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Spare parts
16 01/RGG/2009-02-09/SW
10 Spare parts
(Item see chapter 9 "Assembly drawing", page 15)
Item
ID-No.
Quantity
Designation
1
5518565
1
Housing RGG
10
9559005
4
Locking screws M5
11
9936189
6
Set screw M5 for narrowing the nozzle
20
9900286
2
O-ring 17x1,5
Tab. 6 Spare parts
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Contact
01/RGG/2009-02-09/SW 17
11 Contact
GERMANY –HEAD OFFICE
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstrasse 106 –134
D-Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]k.com
www.schunk.com
CANADA
SCHUNK Intec Corp.
190 Britannia Road East,
Units 23-24
Mississauga, ON L4Z 1W6
Tel. [phone]
Fax [phone]
[email protected]k.com
www.ca.schunk.com
DENMARK
SCHUNK Intec A/S
Storhaven 7
7100 Vejle
Tel. [phone]
Fax [phone]
[email protected]k.com
www.dk.schunk.com
HUNGARY
SCHUNK Intec Kft.
Széchenyi út. 70.
3530 Miskolc
Tel. [phone]
Fax [phone]
[email protected]k.com
www.hu.schunk.com
AUSTRIA
SCHUNK Intec GmbH
Holzbauernstr. 20
4050 Traun
Tel. [phone]
Fax [phone]
[email protected].com
www.at.schunk.com
CHINA
SCHUNK GmbH & Co.KG
Shanghai
Representative Office
777 Zhao Jia Bang Road
Pine City Hotel, Room 923
Xuhui District
Shanghai 200032
Tel. [phone]
Fax [phone]
[email protected]k.com
www.cn.schunk.com
FRANCE
SCHUNK Intec SARL
Parc d´Activités des Trois Noyers
15, Avenue James de Rothschild
Ferrières-en-Brie
77614 Marne-la-Vallée
Cedex 3
Tel. [phone]
Fax [phone]
[email protected]m
www.fr.schunk.com
INDIA
SCHUNK India Branch
Office
# 80 B, Yeswanthpur
Industrial Suburbs,
Bangalore 560 022
Tel. [phone]
Fax [phone]
[email protected].com
www.in.schunk.com
BELGIUM, LUXEMBOURG
SCHUNK Intec N.V./S.A.
Bedrijvencentrum Regio Aalst
Industrielaan 4, Zuid III
9320 Aalst-Erembodegem
Tel. [phone]
Fax [phone]
[email protected]k.com
www.be.schunk.com
CZECH REPUBLIC
SCHUNK Intec s.r.o.
Ernsta Macha 1
643 00 Brno
Tel. [phone]
Fax [phone]
[email protected].com
www.cz.schunk.com
GREAT BRITAIN, IRELAND
SCHUNK Intec Ltd.
Cromwell Business Centre
10 Howard Way,
Interchange Park
Newport Pagnell MK16 9QS
Tel. [phone]
Fax [phone]
[email protected]k.com
www.gb.schunk.com
ITALY
SCHUNK Intec S.r.l.
Via Caio Plinio 5
22072 Cermenate (CO)
Tel. [phone]
Fax [phone]
[email protected]k.com
www.it.schunk.com
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Contact
18 01/RGG/2009-02-09/SW
JAPAN
SCHUNK Intec K.K.
45-28 3-Chome Sanno
Ohta-Ku Tokyo 143-0023
Tel. [phone]
Fax [phone]
[e-mail]
www.tbk-hand.co.jp
POLAND
SCHUNK Intec Sp.z o.o.
Stara Iwiczna,
ul. Słoneczna 116 A
05-500 Piaseczno
Tel. [phone]
Fax [phone]
[email protected].com
www.pl.schunk.com
SOUTH KOREA
SCHUNK Intec Korea Ltd.
# 907 Joongang
Induspia 2 Bldg.,
144-5 Sangdaewon-dong
Jungwon-gu, Seongnam-si
Kyunggi-do, 462-722
Tel. [phone]
Fax [phone]
[email protected]k.com
www.kr.schunk.com
SWITZERLAND,
LIECHTENSTEIN
SCHUNK Intec AG
Soodring 19
8134 Adliswil 2
Tel. [phone]
Fax [phone]
[email protected]k.com
www.ch.schunk.com
MEXICO, VENEZUELA
SCHUNK Intec S.A. de C.V.
Av. Luis Vega y Monroy # 332
Fracc. Plazas de Sol
Santiago de Querétaro,
Qro. 76099
Tel. [phone]
Fax [phone]
[email protected].com
www.mx.schunk.com
PORTUGAL
Sales Representative
Victor Marques
Tel. [phone]
Fax [phone]
Mobil [phone]
[email protected].com
www.pt.schunk.com
SPAIN
SCHUNK Intec S.L.
Foneria, 27
08304 Mataró (Barcelona)
Tel. [phone]
Fax [phone]
[email protected]k.com
www.es.schunk.com
TURKEY
SCHUNK Intec
Bağlama Sistemleri ve
Otomasyon San. ve Tic. Ltd. Şti.
Küçükyali Iş Merkezi
Girne Mahallesi
Irmak Sodak, A Blok, No: 9
34852 Maltepe, Istanbul
Tel. [phone]
Fax [phone]
[email protected]m
www.tr.schunk.com
NETHERLANDS
SCHUNK Intec B.V.
Speldenmakerstraat 3d
5232 BH ‘s-Hertogenbosch
Tel. [phone]
Fax [phone]
[email protected].com
www.nl.schunk.com
SLOVAKIA
SCHUNK Intec s.r.o.
Mostná 62
919 01 Nitra
Tel. [phone]
Fax [phone]
[email protected].com
www.sk.schunk.com
SWEDEN
SCHUNK Intec AB
Morabergsvägen 28
152 42 Södertälje
Tel. [phone]
Fax [phone]
[email protected]k.com
www.se.schunk.com
USA
SCHUNK Intec Inc.
211 Kitty Hawk Drive
Morrisville, NC 27560
Tel. [phone]
Fax [phone]
[email protected]k.com
www.us.schunk.com
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